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Summary of Contents for Mono AZTEC
- Page 1 Enter Serial No. here.____________________________ In the event of an enquiry please quote this serial number. www.monoequip.com OPERATING AND MAINTENANCE MANUAL AZTEC DOUGHNUT FRYER (PLC / MK3) FILE 7 FG059 Aztec plc RevB18 12-12-18...
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Page 3: Important Notes
Do not mix different makes or types of frying oil as a reaction can result in a thick flour-like sediment forming in the lower tank which can block the filtering system. FG059 Aztec plc RevB18 12-12-18... - Page 4 ■■ slips from oil spillage; ■■ strains and sprains from lifting and moving containers of oil. If the catering service runs for 24 hours and the appliance is required continuously, there are two safe options: Health and Safety Executive FG059 Aztec plc RevB18 12-12-18...
- Page 5 Page 3 of 4 ■■ Mark clearly on it that the tap should not be touched. ■■ Place warning signs near the tap. ■■ If possible, remove the tap handle when the fryer is switched on. FG059 Aztec plc RevB18 12-12-18...
- Page 6 HSE has produced a suite of Catering Information Sheets and other guidance for the catering and hospitality industry. These are available on the HSE website at www.hse.gov.uk/catering/index.htm There is also helpful advice in Health and safety made simple: The basics for your business www.hse.gov.uk/simple-health-safety FG059 Aztec plc RevB18 12-12-18...
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- Page 8 Do not mix different makes or types of frying oil as a reaction can result in a thick flour-like sediment forming in the lower tank which can block the filtering system. FG059 Aztec plc RevB18 12-12-18...
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Page 9: Specifications
The MONO fryer makes the doughnuts, you make the profits - it’s as easy as that. Just set the controls, load a tray and the MONO Aztec takes over: Up to 900 doughnuts can be produced every hour with the minimum of supervision. - Page 10 Special attention should be given to the bottom of the top tank so that a layer of sediment is not allowed to build up. If the sediment does build up a fire could result as the temperature sensors will not be able to function correctly. FG059 Aztec plc RevB18 12-12-18...
- Page 11 INSTALLATION It is recommended that the Aztec Doughnut Fryer should be sited away from any main thoroughfare and that the surrounding floor area should be covered with an appropriate brand of non-slip surfacing. VENTILATION should be provided with an extraction canopy to ensure that convected heat and cooking smells are removed from the building.
- Page 12 Switch element MCB’s (in control box) to on position. ELEMENT MCB’s Replace cover (6) and screws (5) Switch on main control switch (4) ISOLATION TO STOP THE DOUGHNUT FRYER IN AN EMERGENCY, SWITCH OFF THE MAINS WALL ISOLATOR. FG059 Aztec plc RevB18 12-12-18...
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Page 13: Cleaning Instructions
Only use hot water to clean filter. Do not use soap or detergent. Do not clean in a dishwasher. Ensure filter is dry and replace on to filter holding bars, ensuring all poppers are done up. Push lower tank back under machine. Close doors. FG059 Aztec plc RevB18 12-12-18... - Page 14 Special attention should be given to the bottom of the top tank so that a layer of sediment is not allowed to build up. If the sediment does build up, a fire could result as the temperature sensors will not be able to function correctly. FG059 Aztec plc RevB18 12-12-18...
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Page 15: Operating Instructions
IN THE CORRECT IN THE TOP TANK. POSITION, AS SHOWN DURING TRAINING, THE CARRIER MAY JAM IN POSITION. IF THIS HAPPENS PRESS CARRIER RETURN SWITCH ONCE AND THE CARRIER WILL RETURN TO THE START POSITION. CONTROL PANEL FG059 Aztec plc RevB18 12-12-18... - Page 16 BOTTOM TANK OIL LEVEL LINE Do not mix different makes or types of frying oil as a reaction can result in a thick flour-like sediment forming in the lower tank which can block the filtering system. FG059 Aztec plc RevB18 12-12-18...
- Page 17 Until the oil is heated to cooking temperature the up and down operation will not work. DO NOT TURN POWER OFF UNTIL FULL FILTER CYCLE HAS FINISHED. DO NOT LEAVE MACHINE WITH ALL THE OIL IN THE BOTTOM TANK, (ALWAYS LET OIL PUMP BACK TO TOP TANK BEFORE LEAVING MACHINE.) FG059 Aztec plc RevB18 12-12-18...
- Page 18 The positions required will have to be determined and recorded for future reference. Generally position 1 is for large products and position 4 is for very small or finger doughnuts. (B (B (B (B) ) ) ) (A (A (A (A) ) ) ) FG059 Aztec plc RevB18 12-12-18...
- Page 19 DURING TRAINING, THE CARRIER MAY JAM IN POSITION. IF THIS HAPPENS, A CARRIER RETURN SWITCH CAN BE FOUND AT THE BOTTOM OF THE CONTROL PANEL. PUSH ONCE AND THE CARRIER WILL RETURN TO THE START POSITION FG059 Aztec plc RevB18 12-12-18...
- Page 20 After about 9 minutes the valve will close and the top tank will start to fill up again. When the pump stops the main power can be switched off. DO NOT……. DO NOT TURN POWER OFF WHILST PUMP IS OPERATING FG059 Aztec plc RevB18 12-12-18...
- Page 21 Open front doors and pull out lever at top left hand side. When container is full, push lever back in, place tube in new container then pull knob back out. When drained ensure that the lever is pushed completely in before refilling machine. DRAIN LEVER FG059 Aztec plc RevB18 12-12-18...
- Page 22 ---- Confirm oil level (push “ button) OIL LEVEL CONFIRMATION” Light flashes/Buzzer pulsates ---- Lower tank not pushed fully into position. Light continuous/Buzzer continuous ---- Pump overload tripped CALL ENGINEER Light on continuously ---- Overheat thermostat tripped CALL ENGINEER FG059 Aztec plc RevB18 12-12-18...
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Page 23: Important Note
Do not mix different makes or types of frying oil as a reaction can result in a thick flour-like sediment forming in the lower tank which can block the filtering system. FG059 Aztec plc RevB18 12-12-18... -
Page 24: Fault Finding
CARRIER COMES STRAIGHT BACK UP Obstruction causing carrier to lift off support brackets. • FRYER REAR CARRIER HOOKED ON Screws at bottom of carrier have been tightened. • (Unlikely but should be loose to allow up/down movement). FG059 Aztec plc RevB18 12-12-18... - Page 25 Bottom tank not pushed fully back in. Open doors and push tank in. • 3. Continuous buzzer and light. Pump overload tripped. – Call Engineer • 4. Continuous light only. Overheat tripped - Call Engineer • FG059 Aztec plc RevB18 12-12-18...
- Page 26 6. Turn top switch to “OFF FILTER” Tap should open and pump start. Wait and tap will close and top tank will fill. When pump stops, refill will be finished. If this does not work, call engineer. FG059 Aztec plc RevB18 12-12-18...
- Page 27 CONTACT DETAILS: MONO QUEENSWAY Swansea West Industrial Estate Swansea. SA5 4EB UK Spares +44(0)1792 564039 email:spares@monoequip.com Web site:www.monoequip.com MAIN Tel. 01792 561234 Fax. 01792 561016 FG059 Aztec plc RevB18 12-12-18...
- Page 28 RUNNER WHEEL (BOTTOM TANK) M029-18-03400 DRIVE SHAFT AND NUT ASSY M029-18-00000 TURN OVER CARRIER ASSY As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice. FG059 Aztec plc RevB18 12-12-18...
- Page 29 11.0 ELECTRICS FG059 Aztec plc RevB18 12-12-18...
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- Page 31 NOTE THE MINIMUM SETTING IS 60 SECONDS (1 minute) (any settings of less will default to 60 seconds) THE MAXIMUM SETTING IS 180 SECONDS (3 minutes) (any settings of MORE will default to 180 seconds) FG059 Aztec plc RevB18 12-12-18...
- Page 32 6. Reset RUN/SETUP switch (in control box) to “run” position. 7. Turn top switch (on front panel) to “ON/HEATERS” position. 8. Replace the control box door and turn the main isolator on. Machine will now run with the new settings. FG059 Aztec plc RevB18 12-12-18...
- Page 33 Press “SET” , HiLT” is displayed, set to “200” using “ UP/DOWN” arrows Press “SET” Press “UP” arrow until “LEYL PID” is displayed Press “SET” until “Pb” is displayed, set to “0” using “ UP/DOWN” arrows FG059 Aztec plc RevB18 12-12-18...
- Page 34 Press “SET” until “HYS” is displayed, set to “1” using “ UP/DOWN” arrows Press “SET” until “Ct” is displayed, set to “15” using “ UP/DOWN” arrows return to PV/SV Press “SET , + up arrow” to display MANUFACTURERS F4 TEMP.CONTROLLER INSTRUCTION MANUAL FG059 Aztec plc RevB18 12-12-18...
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- Page 45 CARE SHOULD BE TAKEN WHEN THE MACHINE COMES TO THE END OF ITS WORKING LIFE. ALL PARTS SHOULD BE DISPOSED OF IN THE APPROPRIATE PLACE, EITHER BY RECYCLING OR OTHER MEANS OF DISPOSAL THAT COMPLIES WITH LOCAL REGULATIONS. (IN UK, ENVIRONMENTAL PROTECTION ACT 1990 APPLIES) FG059 Aztec plc RevB18 12-12-18...
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