Clarke CDT300 Operating & Maintenance Instructions
Clarke CDT300 Operating & Maintenance Instructions

Clarke CDT300 Operating & Maintenance Instructions

300kg dumper truck

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300KG DUMPER TRUCK
MODEL NO: CDT300
PART NO: 3400875
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1219 - ISS 2

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Summary of Contents for Clarke CDT300

  • Page 1 300KG DUMPER TRUCK MODEL NO: CDT300 PART NO: 3400875 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1219 - ISS 2...
  • Page 2: Environmental Recycling Policy

    INTRODUCTION Thank you for choosing this Clarke Dumper Truck. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Technical Specifications

    TECHNICAL SPECIFICATIONS Engine type 4-stroke OHV single cylinder petrol engine with forced air cooling Capacity 196 cc Power output 6.44 Hp (4.8 kw) @ 3600 rpm Engine rpm (max) 3600 Oil capacity 0.6 L Oil type SAE 15W-40 Fuel type Regular unleaded Fuel Capacity 3.6 L...
  • Page 4: Safety Warnings

    If in doubt, do not use the machine and consult your local dealer. 3. Never carry out any modifications to this machine. If experiencing difficulty of any kind consult your local Clarke dealer. WORK AREA 1. Keep the work area tidy and well lit. Cluttered and dark areas invite accidents.
  • Page 5 MACHINE USE AND CARE 1. Store out of the reach of children and do not allow persons unfamiliar with the machine or these instructions to operate it. Machines are dangerous in the hands of untrained users. 2. Maintain equipment. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the machine’s operation.
  • Page 6: Service And Repairs

    SERVICE & REPAIRS 1. Check the machine for damage before use. DO NOT use if the machine is damaged. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the dumper truck. Consult your local dealer. 2.
  • Page 7 Remove the components from the packaging and inspect for signs of damage which may have occurred during transit. Should any damage be apparent, please inform your Clarke dealer immediately. The following items are supplied loose. • Machine assembly with cables & handles attached.
  • Page 8 OVERVIEW Clutch lever (dead-man’s handle) Air Filter Gear selection lever Choke control Throttle control Oil filler/dipstick Engine switch Recoil starter Load box Fuel tank Right steering lever Left steering lever Tipping handle Handle Assembly Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 9: Fitting The Wheels

    ASSEMBLY FITTING THE WHEELS 1. Fit the wheels and secure each wheel with 4 x nuts and washers. CONNECTING THE HANDLE Mount the handle and frame assembly to the chassis and secure it with M10 bolts, nuts and washers at the front and rear.
  • Page 10: Before Use

    BEFORE USE IMPORTANT: The truck is shipped without oil in the engine and must be filled to the correct level before use, see below. ENGINE OIL 1. Turn the oil filler cap anticlockwise and remove it from the engine. Wipe the integral dipstick with a clean cloth.
  • Page 11: Starting A Cold Engine

    • Refuel in a well-ventilated area, away from any sources of ignition. • If the engine has been running, allow it to cool before refuelling. • Do not leave fuel within the reach of children. • Refuel carefully to avoid spilling fuel. 1.
  • Page 12: Starting A Warm Engine

    4. Move the choke lever on the engine to the full choke position. 5. Turn the fuel valve lever to the on position. 6. Ensure the engine switch is in the on position. 7. Pull the handle on the recoil starter slowly several times to help fuel to flow into the engine’s carburettor.
  • Page 13 OPERATING CONTROLLING THE SPEED AND DIRECTION 1. After the engine warms up, move the throttle lever to set the engine speed. 2. Engage the required gear and slowly press down the clutch control lever to engage the drive. 3. If the gear does not engage straight away, slowly release the clutch lever and try again.
  • Page 14: Idle Speed

    the truck will be used. Also, bear in mind the weight of the truck added to that of the load. Take extra care working over areas of rough ground use a low gear. Avoid sharp turns and frequent changes of direction, in particularly on rough, hard terrain with sharp, uneven points with a high degree of friction.
  • Page 15: Care And Preventive Maintenance

    MAINTENANCE Proper maintenance and lubrication will help keep the truck in perfect working condition. CARE AND PREVENTIVE MAINTENANCE Turn off the engine and let it to cool before touching engine components. 1. Inspect the general condition of the truck. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts and any other condition that may affect its safe operation.
  • Page 16: Adjusting The Steering

    6. Store in a dry environment. SERVICE AND REPAIRS In the event of damage or broken components, replacements are available from Clarke Parts & Service. The engine should be serviced by a qualified technician. Please contact your CLARKE dealer for technical support. FAULT FINDING In the event that you find difficulty in starting or there is lack of power, the problem probably lies with either fuel or ignition.
  • Page 17: Fault Finding Chart

    FAULTFINDING CHART Problem Cause Solution Engine fails to start Spark plug lead is loose Check that plug lead is or disconnected secure. Out of fuel or stale fuel. Ensure the fuel tank has sufficient clean fuel. Choke lever not in the Set the choke to the cold correct (open) position starting position.
  • Page 18: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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