Guntamatic BIOCOM Series Operating Instructions/System Log Book
Guntamatic BIOCOM Series Operating Instructions/System Log Book

Guntamatic BIOCOM Series Operating Instructions/System Log Book

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englisch
BIOCOM
Operating Instructions / System Log Book
PH-01
EN-B30-007-V12-0315

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  • Page 1 Pelletfiring englisch BIOCOM Operating Instructions / System Log Book PH-01 EN-B30-007-V12-0315...
  • Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...
  • Page 3 Contents BC-01 Seite 1 Introduction ................5 2 Important notes ..............6 Intended Use Operating the heating system Gurantee and liability Safety instrcutions Security advices for the heating system 3 System components ............11 4 Safety systems ..............12 5 Control panel description............13 6 Overview of menu levels .............14 Houselevel Programmeselection Custumermenu...
  • Page 4: Table Of Contents

    Contents Seite 8 Operating the heating system..........30 Controll of the heater Fuel/ Quality fill storeroom attitude combustion air Emptying the ash 9 Cleaning/ care...............36 Interim cleaning General cleaning 10 Rectifying faults ..............39 11 Information messages/ Fault codes ........41 12 Replacing fuses..............42 13 System log book ..............43 14 Parameter changes .............47 15 Heatingcirculation attitudes ..........47...
  • Page 5 Even the best boiler cannot operate effectively without proper care and maintenance, so please read through these instructions carefully and have your appliance commissioned by an engineer authorised by GUNTAMATIC. Most importantly, you should follow the safety instructions in Section 2.
  • Page 6 Important notes BS-01 Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property.
  • Page 7 2.3 Gurantee and liability BS-01 Gurantee and liability claims for personal injury and/ or property damage are inadmissible if they are attributable to one or more of the following causes: use of the boiler for purposes other than that intended •...
  • Page 8 Unauthorised modifications Do not make any unplanned changes to the settings or any modifications to the heating system. Loss of guarantee entitkement! Servicing work Service the boiler regularly or make use of our Costumer Service. Emptying ash Glowing embers can cause fires! Only remove the ash from the boiler or store it in non combustible containers.
  • Page 9 Safety clearances Fire risk! Do not store any flamable items in the close vivinity of the boiler. Follow the local regulations! when heating Attention Danger of deflagration! When the boiler is running please don’t open the boiler door or cleaning openings Entering the storeroom Potentially fatal health risk! As with all organic materials, stored pellets...
  • Page 10 Security advices for the heating system PH-01 Warning of dangerous electric voltage Warning of rotating components Warning of hot surfaces Warning of deflagration grounding Observe operating or installation instructions Separate electric system from the mains Pull angle plug aside power Supply Do not use rigid cable for installations...
  • Page 11 System components BC-01 Firebox door 11. Heat exchanger cleaning mechanism Stepped grate – primary air 12. Flue pipe Combustion chamber 13. Lambdtube Fuel spout 14. smokegasfeeler Swirl jet – secondary air 15. cleanings- or. rust impulse Reaction tube 16. Ash spiral cleaning lid 17.
  • Page 12 Safety systems BC-01 To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to set of defined safety level Safety level 1 15° C above specified temperature The drive motor Stopps the fuel feed system and the flue draught fan shuts down.
  • Page 13 Control panel description BS-01 The appliance has a large touch-screen control panel with a menu-based interface. All setting and query options are shown on the display. All settings can be entered by pressing the "buttons" on the touch screen. Any system messages are displayed on the screen.
  • Page 14 Overview of menu levels PH-01 House level Info level Prog. selection Customer level ▼ ▼ ▼ INFO-Error Boiler release Customer menu INFO-Status Heating Circ. 0-8 INFO-Boiler NORMAL INFO-Controller 0-2 DHW extra 0-2 INFO-Buffer Tank HP0 HEAT Menu HP0 INFO-Buffer Tank 0-2 REDUCE Auxiliary Line 0-2 REDUCE TO…...
  • Page 15 Programmes for boilers and heating circulations could be chosen; the boilers release could be broken; ***) the attitudes for boilers, heating circulations could be changed the attitudes in the service area and the parameter menu could just changed from authorised GUNTAMATIC staff.
  • Page 16 6.1 PROGRAMMESELECTION PH-01 Boiler´s clearance ........... on Attitude „OFF“ the boiler didn´t start Programme OUT ..........Heiatingrun turned off (mit wittgef. Regelung ist die Frostschutzfunktion aktiv) Programme NORMAL ........Heizung und WW-Bereitung eingeschaltet (nach Uhrenprogramm) Programme WARMWATER ......heating turned off – WW- Bereitung eingeschaltet (after Watchpr. summer) Programme HEATING........
  • Page 17 6.2.1 COSTUMER LEVEL BC-01 Ash empty ........after cleaning the Ash the choose the Menüpoint and confirm with „YES“ and „OK“ Ashwarning ........hours to the new „Ashewarning“ after confirmation of the Function „Ash emptiing“ Deashing ......... manual deashing with Auto-Ash-Suctionsystem (turns automatically off) Clearance HKR 0-2 ......
  • Page 18 6.2.3 WARMWATER ADITIONAL WARMWATER PH-01 Running Pump ........ influenced the runningstate of warmwater circulation Watchprogramme WW ....influenced the warmwater loadingtime with Programme NORMAL Watchprogramme. WW Sommer ... influenced the warmwater loadingtimes while Programme WARMWATER WW Targettemperature....influenced the watertargettemperature WW priority ........
  • Page 19 6.2.5 PUMP HP0 BUFFERPUMPE/ Z-PUMP / PUMP PH-01 Running Pump ........ influenced the runningstate of trunkblink. Boiler´s target........influenced the buffertarget temperature (manual) Loadingprogramme ......influenced the state of charge from the buffers Watchprogramme ......influences the boiler´s free release Buffer Target ........
  • Page 20 Chapter 6.2.7.7 (backrun mixer) Constructionattitude......................look Chapter 6.2.7.8 Parametermenu .............. entrance and changes just allowed with backspeech from GUNTAMATIC! back to the COSTUMERLEVEL....look at Chapter 6.2 INFOBOX the numbers of the shown parameters are dependent from the system configuration;...
  • Page 21 6.2.7.2 BEGIN SERVICE BC-01 Construction............... Selection: Biocom Type ................... Selection: 30 / 40 / 50 / 75 / 100 kW Feed ................... Selection: Flex Ashfeed ................Selection: Yes / No HKR 0-2 available........ Selection: No / CAN-Bus / SY-Bus / Yes (heatingcirculationruler) WW availabe 0-2 ......
  • Page 22 6.2.7.3 PARAMETER HK 0-8 HEATINGCIRCULATION / FLOORHEATING BS-01 In Service HK ..............Selection: None/ Pump / Mixer Roomconstruction HK............Selection: None / RFF / RS-Voll / RS-HK / RS-HKR Mixerruntime ..............Selection: 10 – 300 seconds Flow temperature min............Selection: 10°...
  • Page 23 6.2.7.5 PARAMETER HP0 BUFFERPUMP / Z-PUMP / PUMP PH-01 in Service HP0 ......Selection: Z-Pump / bufferpump / Pump (for attitude hav a look above) Clearence HP0 ..........Selection: 65° C – 80° C (Pumpclearence) Buffer above Loading ON....Selection: 0°...
  • Page 24 6.2.7.8 System addition BC-01 Construction............... Selection: Biocom Type ................... Selection: 30 / 40 / 50 / 75 / 100 kW Feed ................... Selection: Flex Ashfeed ..........Selection: Yes/ No (Auto Ash suction system) Level 1............Selection: (just at feed HX) tongue of fire ..............
  • Page 25 User attitudes BC-01 7.1 Activing and Deactiviting a heatingprogramme ON/ OFF BC-01 press the programmeselection ▼ Heating and Warmwater turned off Programme OUT......NORMAL ....Heating and Warmwater on Programme just Warmwater on Programme WARMWATER..some INFO’s more for Programme selection........ look at chapter 6.1 back to HOUSELEVEL......
  • Page 26 7.2 HEATINGTIMES how to PROGRAMME BC-01 For every heatingcirculation there could be up to 3 ON/ OFF switching times installed. Mittels Blockprogrammierung können alle Tage einer Woche gleichzeitig programmiert werden. 1) press Costumer level ▼ 2) press on the heating circulation button ▼...
  • Page 27 7.3 Room temperature adapt heating curve BC-01 Through changing the heating curve, the room temperature could be adapted. Through a higher heating curve you might reach a higher room temperature. Change the heating curve just daily and maximum in a tenth area. 1) press COSTUMERLEVEL ▼...
  • Page 28 7.4 WARMWATERTEMPERATURE how to ADAPT BC-01 Through changing the targettemperature the warmwatertemperature could be adapted.. 1) press COSTUMERLEVEL ▼ 2) press on the warmwaterbutton ▼ 3) press on the targettemperature button ▼ „CHANGE" with • „SAVE“ with • back to HOUSELEVEL......look at Chapter 6.0...
  • Page 29 7.5 ROOMCONTROLLER how to serve BS-01 place of construction Mount the room construction in an high of 1,5 m on the internal wall. The functionalst room is there, where the occupants are the most of time (for example: living room). In this room it´s forbidden to furnish the thermostatvalve.
  • Page 30: Operating The Heating System

    Operating of the heating system BS-01 Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. Day- to day operation Clean the heating system precisely according to the instructions in the section Cleaning/Care.
  • Page 31: Controll Of The Heater

    8.1 Controlling of heating circulation system BC-01 Checking system pressure The operating pressure is normally between 1 bar and 2.5 bar. If the system pressure is too low, malfunctions may result. If necessary top up the water in the heating system. Note Completely draining and refilling the system or topping up a system filled with anti-freeze or treated water must only be carried out by a heating engineer.
  • Page 32: Fuel/ Quality

    Fuel Pellets BC-01 To achieve a smooth heating of the furnace, the quality of the fuel has to be right. Only with high-quality wood chips should help to ensure a reliable and trouble-free operation of the plant. The price should be evaluated always behind the quality requirements and it is therefore strongly advised to use only good quality.
  • Page 33: Fill Storeroom

    8.3 Fill the Storeroom BC-01 The fuel store can´t be filled when the heater is in service! Minimum 1 hour before filling, the construction should be turned off! You have to empty the feed spiral minimum all 3 years! You have to suct bigger dust quantity! Firstfilling/ Refilling Before first fillimng and after every complete emptying of fuil the storeroom couldn´t filled completly.
  • Page 34: Attitude Combustion Air

    8.4 Attitude combustion air BC-01 After every service or after the boiler has not been used for an extended period, the combustion air setting should be checked/reset. The adjuster lever for the combustion air is located on the right above the right-hand ash box (see illustrations below). Position CO2 at 100% Power Biocom 30...
  • Page 35: Emptying The Ash

    8.5 Emptying the ash PH-01 Glowing embers can cause fires! Only remove the ash from the boiler or store it in non-combustible containers. Touching of hot parts could lead to skin injury! Let the boiler cool down minimum a half an hour before cleaning the ash! Depending on the quality and quantity of uel the ash container must be emptied often.
  • Page 36: Cleaning/ Care

    The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. The flue must be regularly swept. At the same time, the flue connecting pipe, the flue gas box and the boiler heat exchanger should be cleared of fly-ash.
  • Page 37: Interim Cleaning

    9.1 Interim cleaning PH-01 Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down. INFO Interim cleaning must be carried out at intervals of between 2 week and 3 months , but minimum every half an year.
  • Page 38: General Cleaning

    9.2 General cleaning PH-01 Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down. INFO You have to make the generalcleaning twice in one year. The minimum cleaning is anual.
  • Page 39: Rectifying Faults

    10 Error/ fault messages BC-01 Kategorie activator Message Quit. cause Firebox door or ash box Door switch defective, Input TKS1 open longer than "t safe" open Automatic connector faulty, door or ash Note (door switch) box open (F01) Combustion fault CO2 check: in "control mode"...
  • Page 40 Category activator message Quit. cause No fuel, fill level sensor defective, vacuum pipes Fill level not reached. Fill level not reached within the time clogged, vacuum system not Reset Check vacuum system Fault "Outfeed max" . button air-tight, vacuum unit (F22) defective, outfeed motor jammed...
  • Page 41: Information Messages/ Fault Codes

    11 Fault clearence PH-01 Fault Cause/ Function Remedy Power supply disconnected Check external mains plug and/or • • power supply lead between circuit boards Control panel cannot be switched on Fuse blown Check fuse in supply lead and on • •...
  • Page 42: Replacing Fuses

    12 Replacing fuses BS-01 Repair work may only be carried out by authorised technicians.! Touching live electrical components can cause fatal injury. Even when the Power switch is "OFF" some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"...
  • Page 43: System Log Book

    13 System log book BS-01 System operator: ......................................................System installer: ......................................................Boiler system: ..................Make: ..................Type: ..................Year manufactured: ..................Heating output: ..................The following checks are to be carried out regularly on the automatic wood-burning boiler system by the system operator when it is in operation: Once a week the entire boiler system including the fuel Weekly visual...
  • Page 44 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
  • Page 45 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
  • Page 46 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
  • Page 47: Parameter Changes

    14 PARAMETER CHANGES BS-01 Parameter Standard 1. Change 2. Change 3. Change 15 ATTITUDE HEATING CIRCULATION BS-01 Heatingcirculation 0 Heatingcirculation 1 Heatingcirculation 2 Warmwater 0...
  • Page 48 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...

This manual is also suitable for:

Biocom 30Biocom 40Biocom 100Biocom 75Biocom 50

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