Related Manuals for MHS Boilers IC 410 21
Summary of Contents for MHS Boilers IC 410 21
- Page 1 OPERATION- AND MAINTENANCE MANUEL INDUSTRIE SLICER IC 410/21 IC 610/21 IC 700/21 IC 700/25 IC 1050/21 Mod. IC Version 01 Page 1-34...
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Page 2: Table Of Contents
Table of Contents General Warranty Field of application Table of comparison Copyright Safety and safety installations Explanation of symbols and instructions General safety regulations Safety installations Daily safety inspection Technical description Dimensions Technical Data Machine components Control 3.4.1 Explanation of key pad 3.4.2 Reading on display Environmental influences Installation... -
Page 3: General
GENERAL Dear customer, This operation and maintenance manual makes it easy for you to get to know the Slicing and Portioning machine IC 610/21 and how to use it properly. This manual contains important information and instructions which help make it possible to operate the Slicing and Portioning machine safely, correctly, and economically. -
Page 4: Warranty
1.1 WARRANTY After installation, the electronic and mechanic parts are covered by a guaranty of 12 months, the parts of wear and tear e.g. blades, belts are not covered by a guaranty. The guaranty is cancelled if unauthorised modifications are done or the use of the machine does not correspond to the field of application. -
Page 5: Copyright
Model IC 410 – 21 IC 610 - 21 IC 700 – 21 IC 700 – 25 IC 1050 – 21 1.5 COPYRIGHT The description remains in all details property of MHS Schneidetechnik GmbH. Copies also in detail needs a permission of us. SAFETY AND SAFETY INSTALLATIONS 2.1 EXPLANATIONS OF SYMBOLS AND INSTRUCTIONS The Danger! Symbol is used in this Operation and Maintenance... -
Page 6: General Safety Regulations
2.2 GENERAL SAFETY REGULATIONS The Slicing and Portioning Machine IC 700/24B is safe according to the guidelines set out by the European Machine Community (89/392/EWG) and its supplementary provisions (91/368 EWG and 93/44/EWG), as well as those of the current Guidelines For Accident Prevention (Unfallverhütungsvorschriften) (UVV/VBG). - Page 7 When the Slicing and Portioning Machine is turned off for repair and maintenance work, it is absolutely necessary to ensure that it cannot be unintentionally turned on again: This means: main switch off and in the locked position! The operator is to safeguard against all unauthorised access to the machine. In the case of safety relevant changes in the machine or its performance, the operator is obliged to immediately stop the machine and report the disruption to the responsible person(s).
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Page 8: Safety Installations
2.3 SAFETY INSTALLATIONS In order to protect the operator the machine was equipped with the following security devices: Operation: Protective hood and locking device for the forward feed conveyor belt (1) Door cutting area (2) Protective flap outfeed belt (3) Stop –... -
Page 9: Daily Safety Inspection
The system is set out of function by the emergency exit button (5). Restarting the system is only possible if the emergency exit button is unlocked. After unlocking the emergency button and pushing the button with the arrow symbol of the keyboard the grab will open and return to the starting position. - Page 10 To be inspected defective behaviour and functional capability: Preparation: Main switch „ON“ Close cutting area Close input flap Close flap forward feed belt and outfeed belt Functional evaluation: 1. Open cutting area / flap forward feed Machine „OFF“ – middle 2.
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Page 11: Technical Description
TECHNICHAL DESCRIPTION 3.1 DIMENSIONS Model Width Width Section Machine- Machine Maschine * forward outfeed belt length with cover with belt feed belt IC 410 – 21 420 mm 290 mm 200 mm IC 610 - 21 610 mm 290 mm 200 mm 1610 mm 2500 mm... -
Page 12: Technical Data
3.2 TECHNICAL DATA Data IC 410 – 21 IC 610 - 21 IC 700 – 21 IC 700 - 25 IC 1050 - 21 Dimension Throughput: Slices/minute to 10 mm to 10 mm to 10 mm to 10 mm to 10 mm Slice thickness Dimensions: (Length x Width x... -
Page 13: Machine Components
MACHINE COMPONENTS The slicing and portioning machines of the IC series were designed for the cutting of meat, chops, fish, cheese and cold cut whose slice thickness can be preselected. Depending on the structure of each single product to be cut the cutting process is executed by a rotating (plain or cogged) single or double blade. -
Page 14: Control
2. Transportation of the goods to be cut The goods to be cut being transported by the forward feed are distinguished by a light barrier. Then the grab starts moving and grabs the good to be cut at the preselected position and pushes it to the cutting area. -
Page 15: Explanation Of Key Pad
3.4 CONTROL ELEMENTS Once the mains have been switched on the following appears in the display: 3.4.1 EXPLANATION OF KEY PAD LEFT SIDE MIDDLE RIGHT SIDE Start Comma for slice thickness down Stop Erase field Change parameter + Forward Memory button Change parameter - Return 1 x cutter rotation... -
Page 16: Reading On Display
3.4.2 READING ON DISPLAY Program Number is shown on the display, for activation please enter program no. and the adjustment will be shown the display. (Programming: see Cap. 5). Slice thickness 6.0mm Once the mains has been switched on the slice thickness appears 0.0 mm. Please enter slice thickness with the ten-key pad. - Page 17 Flap open / closed The arrow shows if which flaps is open. If no arrow is shown the machine is ready for operation. If all flaps are closed and only one the left arrow on the display lights up, only open one flap briefly and close it again (safety circuit for the flaps must be activated).
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Page 18: Environmental Influences
3.5 ENVIRONMENTAL INFLUENCES This machine can be used in meat processing companies without any kind of restrictions. INSTALLATION The MHS-service personnel is responsible for the transport, set-up, and installation of the Slicing and portioning machine as described in the Installation Manual. Only the specially trained MHS-service personnel are allowed to set- up and install the machine. -
Page 19: Operation
OPERATION The machine must only be operated with all safety equipment intact as described in the safety instructions. Failure to abide with these regulations can result in danger of being exposed the knife etc. In order to eliminate all danger to life and limb it is necessary to execute daily functional inspection of all protection guards and apparatus. -
Page 20: Cutting Process
5.3 CUTTING PROCESS The start button enables the operator to start the machine automatically: The start button will only function if all protective hoods are closed and if a programme or the slice thickness has been preselected (0,5 mm) before. When the forward feed conveyor belt is being started the following working steps will be executed: 1. - Page 21 5.4.1 Programme 0 Any input in this stage won`t be stored. Test cuts can be executed with the cut-off programme. 5.4.2 Programme 1 to 25 “5 section program” The operator is able to cut one piece of meat or similar into max. 5 different sections with having a different slice thickness of each section.
- Page 22 Programme example: 3 page display - Closing point of gripper in mm from the initial position By drepressing the Memory button all Information are stored. The programme could be started now. 5.4.3 Programme 26 to 49 On these programme places the standard programmes could be stored. Depending on the to be sliced product and the following steps the machine data are entered.
- Page 23 5.4.4 Programme 50 to 75 The product will be sliced by a continuous advance of the gripper. Procedure: Select one program from 50 to 75 and push MEMORY button. The first page will be shown. Please enter slice thickness and number of slices: Programme example 1st page display - Slice thickness - Blade speed...
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Page 24: How To Check The Blade
5.5 HOW TO CHECK THE BLADE Before starting the machine and changing to a different product the IMPORTANT! blade have to be checked on any damages, sharpness and residues. A good and smooth cut face can only be obtained with a sharp blade. Is the blade covered with dried meat leftovers they must be soaked and washed off with hot water. -
Page 25: Slicing With Cutting Frame
5.7 SLICING WITH CUTTING FRAME ATTENTION! Any changes of components have to be executed very carefully. If components aren’t mounted carefully damages or even destruction of the machine could be the result. Using a frame is only recommended when bone in products and COMMENT: frozen products is being cut. - Page 26 Troubleshooting No. Type of disruptancy Cause Corrective measures Machine does not start Gripper not on initial Move gripper with button - position > to the initial position and remove remaining piece. Flaps incorrect closed Open flaps and close again Turn off main switch and turn on Cutting chamber open Close cutting chamber by...
- Page 27 5.9 FAULT REPORT Fault shown in display Cause Corrective measures Clean optical sensor Light barrier covered Press any button Error: Motor > grd.C Control amplifier board Do not turn off machine and stepper motor overheated wait 15 min. to let the See enclosed manual machine cool down Frequency converter main...
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Page 28: Cleaning And Care Of The Appliance
CLEANING AND CARE OF THE APPLIANCE Attention! 6.1 CLEANING THE FORWARD FEED CONVEYOR BELT The forward feed conveyor belt is being cleaned continuously by a high-pressure cleaning device. To start this process the START button at the forward feed conveyor belt has to be pressed. -
Page 29: Cleaning
Due to the extreme amount of danger involved, utmost caution is urged when working with the blade! Always wear cut-proof gloves! Eg. metal threaded gloves due to the danger of gliding off and a possible injury of the legs. 6.3 CLEANING ATTENTION! The use of high pressure cleaners is allowed. - Page 30 Steps Detergents Procedure Equipment Hints cleaning of small Detergent* after thourough low pressure parts pre-rinse with washer; bolts, gripper, water (max. brush; blade, flaps 60° C, depending basin on fat softening point), spray or manually apply; reaction time approx. 15min thourough pre- tab water low pressure...
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Page 31: Maintenance And Inspection
MAINTENANCE AND INSPECTION During maintenance, inspection and cleaning works changes of the security devices are strictly forbidden. Those kinds of works should only be executed when the machine was switched off before and if the machine is protected against unintentional starting. 7.1 HOW TO CHANGE THE BLADE Due to the extreme amount of danger involved, utmost caution is urged when working with the blade! Always wear cut-proof gloves! -
Page 32: How To Change The Spindle Belts
If the rollers could be moved by hand please adjust the rollers as follows. Open the screw on top of no. 1 (distance driver spindle to axe) and as well as fixing screws (4) for the front rollers. The front rollers (2) are fixed by the eccentric tappet (3). -
Page 33: Exchanging Of The Conveyor Belts
7.5 CHANGING GRIPPER The gripper has to stand in the middle position! COMMENT! The gripper (1) is opened on the screw (2). The pneumatic tubes (3) are removed (4). Then the gripper could be removed. 7.6 EXCHANGING OF THE CONVEYOR BELTS After the forward feed conveyor belt or the outward leading conveyor belt has been moved outside the machine the transmission roller is moved upwards or downwards. -
Page 34: Spare Part List (Enclosure)
8 SPARE PART LIST Please find enclosed the spare part list including the corresponding pictures of the machine. Mod. IC Version 01 Page 34-34...
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