KSB Guard Installation & Operating Manual
  1. Manuals
  2. Brands
  3. KSB Manuals
  4. Measuring Instruments
  5. Guard
  6. Installation & operating manual
KSB Guard Installation & Operating Manual

KSB Guard Installation & Operating Manual

Hide thumbs Also See for Guard:
Table of Contents

Advertisement

Quick Links

Download this manual
KSB Guard
Installation/Operating Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Guard and is the answer not in the manual?

Questions and answers

Related Manuals for KSB Guard

Summary of Contents for KSB Guard

  • Page 1 KSB Guard Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 24/09/2019...

  • Page 3: Table Of Contents

    Function ................................ 12 Measured values ............................. 13 Gateway ................................ 13 Sensor unit .............................. 14 Transmission and battery unit ........................ 14 Installation / Commissioning.......................  15 Setting up access to the KSB Guard system .................... 15 Installation .............................. 15 5.2.1 Installing the gateway ........................ 15 5.2.2 Positioning the transmission and battery unit................. 19 5.2.3...
  • Page 4 Trouble-shooting the transmission and battery unit / sensor unit.............. 32 Related Documents .......................... 34 10.1 Recommended mounting position for sensor unit .................. 34 Purchase Order Specifications...................... 38 11.1 Ordering spare parts ............................ 38 11.2 Accessories .............................. 38 EU Declaration of Conformity ...................... 39 Index .............................. 40 KSB Guard 4 of 44...

  • Page 5: General

    The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel.
  • Page 6 In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Guard 6 of 44...

  • Page 7: Safety

    ▪ Non-compliance can, for example, have the following consequences: – Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices KSB Guard 7 of 44...

  • Page 8: Safety Awareness

    Making changes or additions to the software or parts of the software is prohibited. In irregular intervals updates will be made to the gateway and to the transmission and battery units. These updates will run automatically in the background and serve to enhance the product performance. KSB Guard 8 of 44...

  • Page 9: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.

  • Page 10: Disposal

    NOTE Due to certain components it contains, the device is classified as special waste and meets RoHs 2011/65/EC requirements. Once decommissioned, the device must be properly disposed of in accordance with local regulations. KSB Guard 10 of 44...

  • Page 11: Description

    Serial No GS118W220001 Fig. 1: Name plate of sensor unit (example) KSB SE & Co.KGaA Johann-Klein-Str. 9 D-67227 Frankenthal www.ksb.com KSB Guard Transmission and Battery Unit Battery Supply: 2 x 1.5V (baby-cell) Ambient Temperature: 0 - 50 °C Protection Class: IP65 Indoor use only Sensor Network Comm.:...

  • Page 12: Function

    The transmission and battery unit sends the recorded data to the gateway via a radio signal. Higher temperatures than indicated are possible. Contact KSB Support before installation. Contact:  +49 6233 86-6400 and ksbguard-support@ksb.com. The SIM card is pre-installed and cannot be replaced.

  • Page 13: Measured Values

    4 Description Gateway The gateway collects the data of the sensor unit and transfers it to the KSB Cloud in encrypted format. The data can be accessed via the KSB Guard app or the ksbguard.net web portal. One gateway can process the data of up to 20 transmission and battery units if they send data every hour.

  • Page 14: Sensor Unit

    Description Pushbutton Commissioning, status check, manual measurement Status LED A Status LEDs for indicating the operating status and for coded output of fault messages Status LED B Level LEDs Signal strength of the gateway connection KSB Guard 14 of 44...

  • Page 15: Installation / Commissioning

    5.2 Installation NOTE For all queries relating to the actual installation (e.g. positioning of sensors, reception quality) KSB Guard Support will be available. (ð Section 9, Page 32) 5.2.1 Installing the gateway DANGER Risk of falling when working at a great height Danger to life by falling from a great height! ▷...
  • Page 16 2. Screw the magnetic base antenna onto the right connection (Antenna LTE). 3. Place the magnetic base antenna in a location that has sufficiently high mobile network signal strength. (ð Section 5.2.1.4, Page 18) Higher temperatures than indicated are possible. Contact KSB Support for more information. KSB Guard 16 of 44...
  • Page 17 5 - 10 minutes. When both status LEDs are permanently lit in green and the level LEDs indicate sufficient signal strength, the device is ready for use. NOTE When connecting the cable ensure that the enclosure requirements (IP54) are met again after installation. KSB Guard 17 of 44...
  • Page 18 ü The signal strength at the installation location has been checked and is sufficient. 1. Attach the wall mounting bracket supplied to a suitable wall using 2 screws. 2. Connect the rear adapter of the gateway to the wall bracket. KSB Guard 18 of 44...

  • Page 19: Positioning The Transmission And Battery Unit

    Sensor unit takes on temperature of bearing bracket or drive lantern Risk of burns! ▷ Observe the operating manual of the pump set. ▷ When the pump set is being operated, only touch the sensor unit using suitable protective gloves. KSB Guard 19 of 44...

  • Page 20: Installing The Transmission And Battery Unit

    5.2.5 Installing the transmission and battery unit WARNING Work in the immediate vicinity of rotating parts Risk of hand injury! ▷ Always have this work performed by trained personnel. ▷ Take particular caution when performing this work. KSB Guard 20 of 44...

  • Page 21: Routing The Connecting Cable

    Hot surfaces (Pump and piping take on the temperature of the fluid handled.) Risk of burns! ▷ Do not touch hot surfaces. CAUTION Improper routing Damage to the connecting cable! ▷ Never kink or crush the connecting cable. KSB Guard 21 of 44...
  • Page 22 1. Secure the connecting cable between the sensor unit and the transmission and battery unit in such a way that no hazard (tripping, entrapment) can arise from 2. Roll up excess length of connecting cable and fasten it using the supplied fastening material. KSB Guard 22 of 44...

  • Page 23: Assigning And Setting Up

    With a pump set from KSB, data on the pump can be accessed when necessary. To do this, it is important that you enter the KSB serial number in the corresponding field of the app / web portal. If data is available, it is also displayed in the app or on the web portal and must be checked to ensure that it is accurate and up to date.

  • Page 24: Commissioning

    20 kW… ü Access to the KSB Guard system has been set up. (ð Section 5.1, Page 15) ü Data as per table Data required to register the pump set in the KSB Guard app is available. 1. Start the KSB Guard app or open the KSB Guard Web Portal (www.ksbguard.net).
  • Page 25 10 seconds) approx. 20 seconds after the Set-up mode has stopped. ð If a different light signal or no flashing signal is displayed, try to identify the source of error. (ð Section 9, Page 32) The device switches to Automatic Measuring Operation operating mode. KSB Guard 25 of 44...

  • Page 26: Operation

    ▪ Automatic Measuring Operation After successful commissioning and when a sensor unit and pump set have been assigned in the KSB Cloud, the device automatically switches to Stand-by mode following each measuring cycle and transfer cycle in order to save energy. In this status, all LEDs are off.

  • Page 27: Turning Off The Transmission And Battery Unit

    2. Press the pushbutton at the transmission and battery unit until both LEDs extinguish after a flashing pattern. ð The two status LEDs will extinguish after approx. 7 - 12 seconds. The transmission and battery unit will then be reset to its supplied condition. KSB Guard 27 of 44...

  • Page 28: Servicing/Maintenance

    4. Carefully remove the used batteries from the holder. Wait approximately 10 seconds. Press the pushbutton several times. 5. Insert 2 new batteries. Ensure correct polarity. The prescribed polarity (+/-) is indicated by the corresponding symbols. KSB Guard 28 of 44...

  • Page 29: Replacing The Sensor Unit

    5. Connect the connecting cable between the sensor unit and the transmission and battery unit. (ð Section 5.2.6, Page 21) 6. Restart the transmission and battery unit. (ð Section 5.4, Page 24) 7. Have the pump set with new Sensor ID assigned by the KSB Guard Customer Service. (ð Section 9, Page 32) 7.3 Replacing the transmission and battery unit 1.

  • Page 30: Dismantling

    2. Carefully remove the transmission and battery unit from the installation location. To do so, use a lever tool or slide a thin wire through underneath the transmission and battery unit to remove the adhesive pad from the pump set. KSB Guard 30 of 44...

  • Page 31: Dismantling The Sensor Unit

    ü The connecting cable leading to the transmission and battery unit has been removed. 1. Carefully remove the sensor unit from the installation location. To do so use a soft-face mallet or plier wrench, for example. KSB Guard 31 of 44...

  • Page 32: Trouble-Shooting

    9 Trouble-shooting 9 Trouble-shooting If problems occur that are not described in the following tables, consultation with KSB Guard Customer Service is required: ▪ 24-h hotline : +49 6233 86 6400 ▪ E-mail: ksbguard-support@ksb.com NOTE To ensure quick assistance, have the serial number of the sensor unit readily available.
  • Page 33 KSB Cloud. (ð Section 5.3, Page 23) pushbutton. KSG Guard does not send any data to ▪ KSB Guard has not been ▪ Assign KSB Guard to a pump set the KSB Cloud or does not yet appear assigned to a pump set.

  • Page 34: Related Documents

    If accessible and not otherwise used, fasten the device to installation location A. If installation location A is used or inaccessible, use installation locations B, C or D. Etanorm Fig. 13: Etanorm mit Sensoreinheit Etaline Fig. 14: Sensor unit mounted on horizontally and vertically installed Etaline pumps KSB Guard 34 of 44...
  • Page 35 10 Related Documents Etabloc Fig. 15: Sensor unit mounted on horizontally and vertically installed Etabloc pumps Etaline R Fig. 16: Etaline R with sensor unit MegaCPK Fig. 17: MegaCPK with sensor unit KSB Guard 35 of 44...
  • Page 36 10 Related Documents Movitec Fig. 18: Movitec with sensor unit Multitec Fig. 19: Multitec with sensor unit Omega Fig. 20: Omega with sensor unit KSB Guard 36 of 44...
  • Page 37 10 Related Documents Sewatec Fig. 21: Sewatec with sensor unit Sewabloc Fig. 22: Sewabloc with sensor unit KSB Guard 37 of 44...

  • Page 38: Purchase Order Specifications

    ▪ Mode of dispatch (freight, mail, express freight, air freight) 11.2 Accessories Table 15: Extension cable Description Length Mat. No. [kg] Extension cable between transmission and battery unit 01922262 0,15 and sensor unit 01922263 0,25 01922264 KSB Guard 38 of 44...

  • Page 39: Eu Declaration Of Conformity

    (RoHS) The manufacturer also declares that the following harmonised international standards have been applied: ▪ KSB Guard sensor unit and KSB Guard transmission and battery unit – IEC 60529 (2nd edition): 2013-08 – IEC 62368-1: 2014 (2nd edition) and Cor. 1: 2015 –...

  • Page 40: Index

    Adhesive curing 20 Installing the transmission and battery unit 21 Antennas 16 Intended use 7 Assignment Sensor unit 23 Automatic measurement 26 Key to safety symbols/markings 5 Automatic Measuring Operation 26 KSB Guard Customer Service 32 Batteries 28 LED indicators Gateway 13 Transmission and battery unit 14 Limits 24 Changing the batteries 28 Commissioning 24 Connecting cable 19 Control elements Magnetic base antenna 18...
  • Page 41 Index Technical data Gateway 12 Sensor unit 11 Transmission and battery unit 12 Transmission and battery unit 14, 25 LED indicators 14 Transport 9 Wall bracket 18 Warnings 5 Warranty claims 5 KSB Guard 41 of 44...
  • Page 44 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

Table of Contents