KSB Guard Installation & Operating Manual
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- Page 1 KSB Guard Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 09/11/2018...
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Page 3: Table Of Contents
Dismantling the transmission and battery unit .................... 28 Dismantling the sensor unit........................... 29 Trouble-shooting.......................... 30 Trouble-shooting the gateway ........................ 30 Trouble-shooting the transmission and battery unit/ sensor unit............... 30 Related Documents .......................... 32 10.1 Recommended mounting position for sensor unit .................. 32 KSB Guard 3 of 40... - Page 4 Contents EU Declaration of Conformity ...................... 35 Index .............................. 36 KSB Guard 4 of 40...
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Page 5: General
The serial number uniquely describes the product and is used as identification in all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Target group This instruction manual is aimed at the target group of trained and qualified specialist technical personnel. - Page 6 In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. KSB Guard 6 of 40...
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Page 7: Safety
▪ Non-compliance can, for example, have the following consequences: – Hazards to persons due to electrical, thermal, mechanical and chemical effects and explosions – Failure of important product functions – Failure of prescribed maintenance and servicing practices KSB Guard 7 of 40... -
Page 8: Safety Awareness
▪ Applicable standards, directives and laws 2.6 Software changes The software has been specially created for this product and thoroughly tested. It is impermissible to make any changes or additions to the software or parts of the software. KSB Guard 8 of 40... -
Page 9: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 10: Disposal
NOTE Due to certain components it contains, the device is classified as special waste and meets RoHs 2011/65/EC requirements. Once decommissioned, the device must be properly disposed of in accordance with local regulations. KSB Guard 10 of 40... -
Page 11: Description
Serial No GS118W220001 Fig. 1: Name plate of sensor unit KSB SE & Co.KGaA Johann-Klein-Str. 9 D-67227 Frankenthal www.ksb.com KSB Guard Transmission and Battery Unit Battery Supply: 2 x 1.5V (baby-cell) Ambient Temperature: 0 - 50 °C Protection Class: IP65 Indoor use only Sensor Network Comm.:... -
Page 12: Function
Gateway One gateway can process the data of up to 20 transmission and battery units if they send data every hour. This number is reduced with more frequent data transmission. Higher temperatures than indicated are possible. Contact KSB Support before installation. Contact: +49 6233 86 6400 and ksbguard-support@ksb.com. -
Page 13: Gateway
Mobile network and Internet accessible Mobile network 4th LED green Signal strength > -75 dBm signal strength 3rd LED green Signal strength > -85 dBm 2nd LED green Signal strength > -95 dBm 1st LED green Signal strength < -95 dBm KSB Guard 13 of 40... -
Page 14: Sensor Unit
Description Pushbutton Commissioning, status check, manual measurement Status LED A Status LEDs for indicating the operating status and for coded output of fault messages Status LED B Level LEDs Signal strength of the gateway connection KSB Guard 14 of 40... -
Page 15: Installation/Commissioning
▪ Area between gateway and transmission and battery unit with as few obstacles as possible (e.g. walls). If possible: Install with a direct visual connection between the pump set to be connected and the gateway. Higher temperatures than indicated are possible. Contact KSB Support for more information. KSB Guard 15 of 40... - Page 16 ▷ The gateway may only be opened by a qualified electrical technician. ▷ Electrical work may only be carried out by a qualified electrical technician. Alternatively, the mains power cable supplied can also be replaced with the customer’s own mains power cable: KSB Guard 16 of 40...
- Page 17 If this condition cannot be met, check whether a more powerful LTE antenna can be installed using a longer cable (if required). In this scenario, an LTE antenna suitable for outdoor installation is recommended in particular. The antenna cable should not exceed 20 m in length. KSB Guard 17 of 40...
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Page 18: Installing The Sensor Unit
▷ Keep a safety distance of at least 0.3 m. WARNING Hot surfaces of pump set Risk of burns! ▷ Observe the manufacturer’s safety instructions for fastening the sensor unit and using the adhesive. KSB Guard 18 of 40... - Page 19 Increased temperatures (e.g. +60 °C to +120 °C) accelerate the curing process. 8. Check that the sensor unit is firmly positioned on the bearing bracket or drive lantern; re-glue the sensor unit if necessary. KSB Guard 19 of 40...
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Page 20: Establishing A Connection Between The Sensor Unit And The Transmission And Battery Unit
The device is now in stand-by mode and commissioning/ start-up was successful. ð Commissioning/ start-up must be repeated if the LEDs of the transmission and battery unit do not light up after a brief waiting period. KSB Guard 20 of 40... -
Page 21: Installing The Transmission And Battery Unit
Hot surfaces (Pump and piping take on the temperature of the fluid handled.) Risk of burns! ▷ Do not touch hot surfaces. CAUTION Improper routing Damage to the connecting cable! ▷ Never kink or crush the connecting cable. KSB Guard 21 of 40... -
Page 22: Commissioning The Gateway
5.2 Commissioning the gateway The device is delivered fully configured and is ready for operation after the power supply has been connected. The current operating status is indicated by the LED for the supply voltage. (ð Section 4.5, Page 13) KSB Guard 22 of 40... -
Page 23: Assigning And Setting Up
With a pump set from KSB, data on the pump can be accessed when necessary. To do this, it is important that you enter the KSB serial number in the corresponding field of the app/ web portal. If data is available, it is also displayed in the app or on the web portal and must be checked to ensure that it is accurate and up to date. - Page 24 20 kW… ü The KSB Guard app is installed on the mobile device. ü Data as per table The data required to register the pump set in the KSB Guard app is available. 1. Start the KSB Guard app or open the KSB Guard Web Portal (www.ksbguard.net).
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Page 25: Operation
1. Briefly press the pushbutton on the transmission and battery unit. ð The most recent transmission status is displayed. The transmission status display is complete when status LEDs A and B flash slowly together (0.5 Hz). You can now trigger manual measurement if required. (ð Section 6.2, Page 25) KSB Guard 25 of 40... - Page 26 6 Operation The device then automatically switches to stand-by mode and all LEDs extinguish. KSB Guard 26 of 40...
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Page 27: Changing The Batteries
7. Place the upper part of the housing back on the housing assembly. 8. Screw the 4 screws back into the corners. 9. Glue both covers for the housing screws (1) back on. 10. Restart the transmission and battery unit. (ð Section 5.1.4, Page 20) KSB Guard 27 of 40... -
Page 28: Dismantling
Risk of burns! ▷ Do not touch hot surfaces. 1. Disconnect the connecting cable of the sensor unit. 2. Carefully remove the transmission and battery unit from the installation location. Use a lever tool if necessary. KSB Guard 28 of 40... -
Page 29: Dismantling The Sensor Unit
Hot surfaces (Pump and piping take on the temperature of the fluid handled.) Risk of burns! ▷ Do not touch hot surfaces. ü The connecting cable leading to the transmitter and battery unit has been removed. 1. Tap off the sensor unit using a soft-face mallet. KSB Guard 29 of 40... -
Page 30: Trouble-Shooting
9 Trouble-shooting 9 Trouble-shooting If problems occur that are not described in the following tables, consultation with KSB Guard Customer Service is required: ▪ 24-h hotline : +49 6233 86 6400 ▪ E-mail: ksbguard-support@ksb.com NOTE To ensure quick assistance, have the serial number of the sensor unit readily available. - Page 31 KSG Guard does not send any data to ▪ KSB Guard has not been ▪ Assign KSB Guard to a pump set the KSB Cloud or does not yet appear assigned to a pump set.
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Page 32: Related Documents
10.1 Recommended mounting position for sensor unit The position of the sensor unit as shown in the illustrations is recommended, depending on the type series. Fig. 13: Etanorm mit Sensoreinheit Fig. 14: Etaline with sensor unit Fig. 15: Etabloc with sensor unit KSB Guard 32 of 40... - Page 33 10 Related Documents Fig. 16: Etaline R with sensor unit Fig. 17: MegaCPK with sensor unit Fig. 18: Movitec with sensor unit KSB Guard 33 of 40...
- Page 34 10 Related Documents Fig. 19: Multitec with sensor unit Fig. 20: Omega with sensor unit Fig. 21: Sewatec with sensor unit KSB Guard 34 of 40...
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Page 35: Eu Declaration Of Conformity
(RoHS) The manufacturer also declares that the following harmonised international standards have been applied: ▪ KSB Guard sensor unit and KSB Guard transmission and battery unit – IEC 60529 (2nd edition): 2013-08 – IEC 62368-1: 2014 (2nd edition) and Cor. 1: 2015 –... -
Page 36: Index
Installing the transmission and battery unit 21 Intended use 7 Adhesive curing 19 Antennas 16 Assignment Key to safety symbols/markings 5 Sensor unit 23 KSB Guard app 24 Automatic measurement 25 KSB Guard Customer Service 30 Batteries 27 LED indicators Gateway 13 Transmission and battery unit 14 Changing the batteries 27 Limits 24 Commissioning 20 Connecting cable 20 Control elements Magnetic base antenna 17... - Page 37 Index Technical data Gateway 12 Sensor unit 11 Transmission and battery unit 12 Transmission and battery unit 14, 20 LED indicators 14 Transmission status 25 Transport 9 Trouble-shooting 30 Wall bracket 18 Warnings 5 Warranty claims 5 KSB Guard 37 of 40...
- Page 40 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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