HOW TO USE THIS MANUAL
GENERAL INFORMATION
1.
GENERAL DESCRIPTION
(a)
This manual is written in accordance with SAE J2008.
(b)
Repair operations can be separated into 3 main processes:
1. Diagnosis
2. Removing/Installing, Replacing, Disassembling/Reassembling, Checking and Adjusting
3. Final Inspection
(c)
This manual explains the "Diagnosis" (found in the "Diagnostics" section) and "Removing and Instal-
ling, Replacing, Disassembling, Installing and Checking, and Adjusting". "Final Inspection" is omitted.
(d)
The following essential operations are not written in this manual. However, these operations must be
performed in actual situations.
(1)
Operations with a jack or lift
(2)
Cleaning of a removed part when necessary
(3)
Visual check
(e)
The "< >" marks highlight the part's name in the Parts Catalog.
2.
INDEX
(a)
An alphabetical INDEX section is provided at the end of the book as a reference to help you find the
item to be repaired.
3.
PREPARATION
(a)
Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending
on the repair situation. Be sure to use SST and SSM when they are required and follow the working
procedure properly. A list of SST and SSM is in the Preparation section of this manual.
4.
REPAIR PROCEDURES
(a)
A component illustration is placed under the title where necessary.
(b)
Non–reusable parts, grease application areas, precoated parts and torque specifications are noted
in the component illustrations.
Example:
Slotted Spring Pin
15 (155, 11)
Cylinder
N·m (kgf·cm, ft·lbf)
: Specified torque
D Non–reusable part
2004 Prius – Preliminary Release (RM1075U)
INTRODUCTION
–
Filler Cap
Float
Reservoir Tank
D Grommet
12 (120, 9)
Piston
2004 Prius – Preliminary Release (RM1075U)
D Gasket
Boot
Snap Ring
Washer
Push Rod
Author :
01–1
010RX–01
Clevis Pin
Clip
Clevis
Lock Nut
N17080
Date :
1
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