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Baso Y99AB-4 Manual

Test kit

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MILLIAMPS
500
DC MILLIVOLTS
0-1000 0-50
PE NN-BA SO CONTRO LS
MILLIVOLTS
JOHNSON CO NTROLS , INC
WATERTO WN, WI., U.S.A
MILLIVOLTS
TCN10-4
Thermocouple Nut
31543-3
Thermocouple
Terminal Nut
Figure 1: Y99AB-4 Test Kit
Description
The Y99AB-4 Test Kit combines four test functions
to enable service contractors to test BASO® controls
and thermocouples in the field. These four functions
are:
Millivoltmeter with 0 to 50 and 0 to 1000 ranges
for checking the open and closed circuit
millivoltage of thermocouple leads.
Performance Tester with a source of power for
holding open BASO power units while taking
open circuit millivolt readings of the
thermocouple when the main burner is in
operation.
Milliammeter with a 0 to 500 (50 on scale)
range for checking the current dropout range of
BASO power unit assemblies. (There are
10 milliamperes for each division on the dial.)
Continuity Tester for detecting a broken or
open circuit.
© 2019 BASO Gas Products
Part No. BASO-AN-Y99AB, Rev. B
Y99AB-4 BASO® Test Kit
64119-1D
Adapter Assembly
44549-4
Lead Assembly
44549-7
Lead Assembly
0-500
ADJUST
MILLIAMPS
40073-4
Lead Nut
Y99AB-4 BASO® Test Kit
Application Note
Issue Date
Definitions
Automatic Pilot - A device employed with gas burning
equipment, which automatically shuts off the gas supply
to the burner being served by either direct or indirect
means when the pilot flame is extinguished. The pilot
burner may or may not be constructed integrally with the
device.
Closed Circuit - Millivoltage measured with the BASO
control attached to the thermocouple.
Couple Lead - The thermocouple, current carrying
conductors, and attaching nut.
Dropout - The point, defined by a millivolt or milliampere
reading, at which the electromagnet releases the
armature.
Milliampere - One thousandth of an ampere.
Abbreviation mA used to check BASO control dropout.
Millivolt - One thousandth of a volt. Abbreviation mV
used to measure thermocouple output.
Open Circuit - Millivoltage measured without the BASO
control attached to the thermocouple.
Power Unit - Electromagnet unit that is internally
connected to the seat of the gas valve and cuts off the
gas when pilot flame fails. Also called a power unit
assembly or hood.
Reset Button - The button that is manually depressed to
place the BASO control in operation.
Thermocouple - The pair of dissimilar metallic elements
joined to produce a millivoltage when the junctions are at
different temperatures.
Y99AB-4
December 10, 2019
1
www.baso.com

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Summary of Contents for Baso Y99AB-4

  • Page 1 Description Power Unit - Electromagnet unit that is internally The Y99AB-4 Test Kit combines four test functions connected to the seat of the gas valve and cuts off the to enable service contractors to test BASO® controls gas when pilot flame fails.
  • Page 2: General Instructions

    WARNING: Risk of Fire or Explosion. MILLIAMPS In order to test the thermocouple under actual MILLIVOLTS flame conditions, it is necessary to hold the BASO power unit open with the DC power pack provided with the test kit. This eliminates the safety function 44549-8 provided by the BASO power unit.
  • Page 3 Fixed Load Millivolt Readings Perform the following procedure for taking fixed load MILLIAMPS 0-500 millivolt readings: DC MILLIVOLTS PENN-BASO CONTROLS 1. Disconnect the thermocouple from the BASO 0-1000 0-50 MILLIVOLTS control and attach the adapter assembly ADJUST (64119-1D) to the thermocouple. MILLIAMPS 2.
  • Page 4 The milliampere reading at L62GB the moment of release is the dropout point of the BASO power unit. Take two more readings by the same process, and average the readings. The milliampere dropout point must lie within the high and low range listed in Table 2.
  • Page 5 (see Figure 7). together; turn the adjust knob clockwise until the 6. Depress the reset button on the BASO control and needle is above 500 (50 on scale). If unable to light the pilot using a safe lighting procedure. Hold...
  • Page 6 Shutoff Unit Valve Reset Button 44549-7 BASO Magnetic Operator 44549-8 Black Pilot Burner Gas Line Thermocouple Lead Figure 9: Typical Electrically-operated Gas Valve Connection Diagram Y99AB-4 BASO® Test Kit © 2019 BASO Gas Products Part No. BASO-AN-Y99AB, Rev. B www.baso.com...
  • Page 7 Power Source Thermostat Transformer Shutoff Valve “B” 44549-7 Valve 44549-8 Black Pilot Burner Gas Line Thermocouple Lead Figure 10: Typical Safety Shutoff Device Connection Diagram Y99AB-4 BASO® Test Kit © 2019 BASO Gas Products Part No. BASO-AN-Y99AB, Rev. B www.baso.com...
  • Page 8: Troubleshooting

    Defective thermocouple Perform the Open Circuit Millivolt Readings procedure. Weak holding BASO power unit Perform the Dropout Testing procedure. Pilot burner burning, manual valve Defective thermostat Perform the Continuity Testing procedure. (if included) turned to the “On”...