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MATRIX INBUILT
ZERO CLEARANCE KIT
NEW ZEALAND
38 Harris Road, East Tamaki, Auckland
Ph: 09 274 8265 Fax 09 274 8472
Email: sales@glendimplex.co.nz
www.glendimplex.com.au
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re‐sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Printed in Canada
INSTALLATION INSTRUCTIONS
Distributed by
Glen Dimplex Australasia
READ AND KEEP THIS MANUAL FOR REFERENCE
YOUR OSBURN MATRIX INBUILT
HAS BEEN TESTED WITH OUR
ORIGINAL
ZERO CLEARANCE KIT. THE
INSTALLATION OF ANY OTHER
ZERO CLEARANCE KIT WILL VOID
YOUR WARRANTY.
Mount Waverley, Victoria 3149
Ph: 1 300 554 155 Fax 8787 3570
Email: sales@glendimplex.com.au
www.glendimplex.com.au
OSBURN
AUSTRALIA
Unit 1, 21 Lionel Road
MATRIX
45649A
05‐09‐2014
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Summary of Contents for Osburn ZERO CLEARANCE KIT
- Page 1 INSTALLATION INSTRUCTIONS MATRIX INBUILT ZERO CLEARANCE KIT YOUR OSBURN MATRIX INBUILT HAS BEEN TESTED WITH OUR ORIGINAL OSBURN MATRIX ZERO CLEARANCE KIT. THE INSTALLATION OF ANY OTHER ZERO CLEARANCE KIT WILL VOID YOUR WARRANTY. Distributed by Glen Dimplex Australasia NEW ZEALAND AUSTRALIA 38 Harris Road, East Tamaki, Auckland Unit 1, 21 Lionel Road Ph: 09 274 8265 Fax 09 274 8472 Mount Waverley, Victoria 3149 ...
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Page 2: Table Of Contents
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Table of content ZERO CLEARANCE KIT CONTENTS ................ 3 ZERO CLEARANCE KIT SPECIFICATIONS ............ 5 Safety Information .................. 6 Summary of Installation Cautions and Warnings ................ 6 Regulations Covering Wood inbuilt Installation .......... 7 Assembly ...................... 8 Installation .................... 1 6 Positioning the Unit ......................... 16 5.1.1 Framing ............................ 16 5.1.2 Floor Protector .......................... 18 ... -
Page 3: Zero Clearance Kit Contents
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual ZERO CLEARANCE KIT CONTENTS # Item Description LOWER METAL STRIP 1 PL36191 1 2 SE36180 ZERO CLEARANCE ASSEMBLED BASE 1 3 Pl36188 OUTER JACKET LEFT SIDE PANEL 1 4 PL36184 INNER JACKET LEFT SIDE PANEL 1 INNER JACKET RIGHT SIDE PANEL 5 PL36185 1 OUTER JACKET RIGHT SIDE PANEL 6 PL36189 1 FIREBOX GUIDE 7 PL36192 4 INNER JACKET BACK PANEL 8 PL36183 1 OUTER JACKET BACK PANEL ... - Page 4 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Other required parts (not included): Triple Skin Flue System Required tools for installation: Powered driver 4 _ ______________________________________________________________________________ ...
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Page 5: Zero Clearance Kit Specifications
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 1 ZERO CLEARANCE KIT SPECIFICATIONS _ ______________________________________________________________________________ 5 ... -
Page 6: Safety Information
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 2 SAFETY INFORMATION 2.1 SUMMARY OF INSTALLATION CAUTIONS AND WARNINGS • DISCONNECT THE FAN’S ELECTRIC POWER BEFORE SERVICING. • THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES). • MIXING OF APPLIANCE OR FLUE‐SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR ... -
Page 7: Regulations Covering Wood Inbuilt Installation
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 3 REGULATIONS COVERING WOOD INBUILT INSTALLATION IT IS RECOMMENDED THAT THE INSTALLATION OF YOUR OSBURN WOOD INBUILT AND ITS ZERO CLEARANCES KIT BE CARRIED OUT BY A QUALIFIED SPECIALIST INSTALLER. IF ANY ELECTRICAL WORK IS REQUIRED, IT MUST BE CARRIED OUT BY A LICENSED ELECTRICIAN. WARNING: The instructions pertaining to the installation of your wood inbuilt with the zero clearances kit comply with the AS/NZS 2918:2001 standard. THE APPLIANCE AND FLUE SYSTEM ... -
Page 8: Assembly
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 4 ASSEMBLY Assemble the outer panels (A), (B), (C) and (D) with the screws provided with the zero clearance kit. X3 X5 8 _ ______________________________________________________________________________ ... - Page 9 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual X6 Assemble inner jacket panels (E), (F) and (G). X6 _ ______________________________________________________________________________ 9 ...
- Page 10 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Install the four inner firebox guides (H), two on each assembled sides. X16 Secure the inner jacket top panel (I) to the assembled sides. X9 10 _ _____________________________________________________________________________ ...
- Page 11 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Assemble the inner jacket collar (J) to the inner jacket. X4 Slide the inner casing inside the outer jacket. _ _____________________________________________________________________________ 1 1 ...
- Page 12 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Secure the inner casing to outer jacket. X6 Assemble the outer jacket collar (L) to the outer jacket top panel (K). X4 12 _ _____________________________________________________________________________ ...
- Page 13 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Assemble the outer jacket top panel of the outer jacket. X9 The Matrix wood inbuilt is equipped with a reversible door in case you prefer a door opening on the other side. Refer to the Matrix Inbuilt’s manual if you wish to avail yourself of this feature. Also, since the information given on the certification label affixed to the appliance or to the zero clearance kit always overrides the information published in any other media (owner’s manual, catalogues, flyers, magazines and/or web sites), it is important to refer to it in order to have a safe and compliant installation. In addition, you will find information about your wood inbuilt (model, serial number, etc.). You can find the inbuilt’s certification label on the right side, towards the ...
- Page 14 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual The wood inbuilt’s zero clearance kit’s certification label (M), is included in the kit. You must affix it to the marked position; inside, towards the front of the right hand side panel (see Detail A). To access the certification labels, the faceplate and/or wood inbuilt may need to be removed. Therefore, we recommend that you note both, (the wood inbuilt’s zero clearance kit and Matrix wood inbuilt’s) serial number on this manual, since it will be needed to precisely identify the version of the appliance in the event you require replacement parts or technical assistance. Once the installation is performed (see Section 5) and the zero clearance kit is enclosed in the ...
- Page 15 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Center the Matrix inbuilt (rear‐front) inside the zero clearance kit in order for the appliance’s flue to be aligned with the zero clearance kit’s flue. Insert the grommet (N) on the fan’s power cord (O). Slide the grommet onto the opening on the base of the zero clearance kit (see detail B). From outside the ZC kit push the grommet in the hole until it “clips” (see detail B). _ _____________________________________________________________________________ 1 5 ...
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Page 16: Installation
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 5 INSTALLATION The clearances shown in this section have been determined by test according to procedures set out in safety standards AS/NZS 2918:2001. When the wood inbuilt inside its Matrix zero clearances kit is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal testing protocol conditions. No part of the wood inbuilt may be located closer to heat‐sensitive materials than the minimum clearances in figures given. 5.1 POSITIONING THE UNIT Prior to determining where you are going to install the unit, verify that the flue casing can pass through ceiling space without requiring the removal of essential roof or ceiling support beam. ... - Page 17 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual WARNING: DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS. WARNING: THE OSBURN MATRIX AND THE ZERO CLEARANCE KIT MUST NOT BE IN CONTACT WITH ANY INSULATION OR LOOSE FILLING MATERIAL. COVER THE INSULATION WITH MATERIAL SUCH AS GYPSUM BOARD AROUND THE INBUILT. A 894 mm (min) B 780 mm (min) C 601 mm (min) Figure 5.1.1 _ _____________________________________________________________________________ 1 7 ...
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Page 18: Floor Protector
24 mm or more. The floor protection should be at least 1070 mm deep (J) x 945 mm wide (D) to the front of the inbuilt. The protection in front of the appliance (E) should always be at least 500 mm (see Figures 5.1.4 (a) & 5.1.4 (c). 5.1.3 THE FLUE SYSTEM See Section 6. 5.1.4 FINISH Once the assembled ZC kit and the Osburn Matrix Inbuilt (see Section 4) are in the enclosure, connect the chimney to the ZC kit and fix the cladding to the enclosure taking care of respecting zones of heat sensitive and heat resistant material. (see Figures 5.1.4 (b) & 5.1.4 (d)) Heat‐resistant material ... - Page 19 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual H 80 mm I 580 mm Figure 5.1.4 (b) J 1070 mm K 500 mm L 24 mm M 1340 mm (min) N 1250 mm (min) O 250 mm (max) Figure 5.1.4 (c) _ _____________________________________________________________________________ 1 9 ...
- Page 20 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Figure 5.1.4 (d) H 80 mm M 1340 mm (min) N 1250 mm (min) P 40 mm (max) 20 _ _____________________________________________________________________________ ...
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Page 21: The Flue System
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 6 THE FLUE SYSTEM 6.1 SUITABLE FLUE SYSTEMS Your wood inbuilt will provide optimum efficiency and performance when connected to a 150 mm diameter triple flue skin. 6.2 TRIPLE SKIN FLUE KIT INSTALLATION For appliances discharging combustion products through a chimney, the chimney shall be inspected for soundness and thoroughly cleaned before a flue pipe is installed. The air gap between the flue pipe and the ... -
Page 22: Appendix 1: Faceplate Installation
Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual APPENDIX 1: FACEPLATE INSTALLATION Remove the faceplate parts of the packaging and inspect its content. Then remove the wing nut that secures the fan switch assembly to the floor of the convection air jacket for transport. The faceplate installation requires a ratchet and 3/8'' box to secure each part to the front of the wood inbuilt. The back of each faceplate part is identified as follow: (A) = 24249, (B) = 24250, (H) = 24248 and (F) = 24247. 1. Secure the fan switch assembly (D) to the faceplate (A) with 2 screws (E). 2. Align the holes in the support bracket of faceplate (A) with the screws (C) already installed on the wood inbuilt, and then tighten the screws. Use the same procedure for faceplate (B). 22 _ _____________________________________________________________________________ ... - Page 23 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual 3. Align the holes in the support bracket of faceplate (F) with the lower metal strip (provided with the zero clearance kit) then tighten the screws (C) already installed on the wood inbuilt. Align the holes in the support bracket of faceplate (H) then tighten the screws (C) already installed on the wood inbuilt. _ _____________________________________________________________________________ 2 3 ...
- Page 24 Osburn Matrix Inbuilt Zero Clearance Kit Installation Manual Manufactured by: STOVE BUILDER INTERNATIONAL INC. 250, de Copenhague, Saint‐Augustin‐de‐Desmaures (Quebec), Canada G3A 2H3 Tel: (418) 878‐3040 Fax: (418) 878‐3001 www.osburn‐australia.com Distributed by Glen Dimplex Australasia NEW ZEALAND AUSTRALIA 38 Harris Road, East Tamaki, Auckland Unit 1, 21 Lionel Road For servicing your heater Mount Waverley, Victoria 3149 Call 0 800 666 2824 For servicing your heater Call 1 300 554 155 24 _ _____________________________________________________________________________ ...
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