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Related Manuals for Prebena PKT-2-J50 SD
Summary of Contents for Prebena PKT-2-J50 SD
- Page 1 Original Operating Manual for the Pneumatic Tool PREBENA PKT-2-J50 SD PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 E-mail: info@prebena.com...
- Page 2 PKT-2-J50 SD Pneumatic Tool, referred to in this operating manual simply as 'tool'. We assume that every user of the tool is familiar with the use of pneumatic equipment and the materials employed. Persons without this know-how must be instructed in the use of the tool by an experienced user.
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Page 3: Table Of Contents
Table of Contents Layout Features ................5 General layout features ..............5 Features of the danger warnings..........6 Features of the warnings on material damage or environmental pollution ..................6 Safety ....................7 Intended use ................. 7 Unauthorised use ................. 7 Avoid risk of fatal injuries .............. - Page 4 Reordering compressed air cartridges ........54 Ordering further accessories ............55 Disposal of tool ................56 Technical data ................57 Tool PKT-2-J50 SD ..............57 Compressed air cartridge KT-1000 ..........57 Manufacturer's address ..............58 Guarantee ..................59 Index....................60...
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Page 5: Layout Features
Layout Features Layout Features General layout features Various elements in the operating manual are marked with specific layout features. This allows you to easily distinguish whether it is normal text, lists or work steps that you are reading. Tips contain additional information, such as for example special instructions for effective use of the tool. -
Page 6: Features Of The Danger Warnings
Layout Features Features of the danger warnings All danger warnings in this operating manual have the same form. On the left you will find a symbol indicating the type of danger. To the right of this you will see a further symbol and a signal word indicating the severity of the danger. -
Page 7: Safety
PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no liability for any damage resulting from any such unauthorized use. -
Page 8: Avoid Risk Of Fatal Injuries
Safety Avoid risk of fatal injuries Never direct the tool at people, animals or parts of their body. Only actuate the tool when the tool nose is pressed against the workpiece. Do not allow children to play with packaging films - risk of suffocation. -
Page 9: Avoid Damage To The Tool
Safety Avoid damage to the tool Never open the tool. Always leave repairs to qualified personnel. Do not use the tool if it has been dropped or is damaged. Have it inspected by qualified personnel before putting it into use again. Do not connect the tool to a compressed air supply where the maximum working pressure of 10 bar may be exceeded. -
Page 10: Description
Description Description Tool overview and scope of supply... -
Page 11: Tool Overview And Scope Of Supply
Description Tool overview and scope of supply No. Explanation Adjustable 360° air outlet Pressure gauge for the tool working pressure Selector switch for the trigger setting Ergonomic handle with hand guard Regulator for the working pressure Cover plate Tool nose with trigger lock Rubber foot to protect the workpiece (impression protection) Safety valve for operation with the compressed air cartridge (opens at 20 bar) 10 Pressure gauge for the pressure of the compressed air cartridge (filling level... -
Page 12: Function
Description Function The tool drives PREBENA brads individually into a piece of wood by means of compressed air. The compressed air supply can come from a compressed air cartridge (KT-1000) attached to the tool or from a PREBENA compressor via an adapter. Excessive pressure is relieved by means of pressure relief valves. -
Page 13: Safety Devices
Description Safety devices Firing protection The tool is equipped with a firing protection device on the tool nose. The trigger is only enabled when the firing protection device is depressed. WARNING Danger of very serious injuries if the tool is operated with defective or by-passed firing protection device. -
Page 14: Accessories
Description Warning signs on the tool The following applications are not permitted with the trigger setting "repeat firing": Work requiring movements over scaffolds, stairs, ladders or ladder-like constructions, and Use for closing boxes or crates and for the attachment of transport locks. -
Page 15: Data On The Rating Plate
Hanger loop (not included in scope of supply), Brads of Type J (see section "Ordering accessories" on page 53). PREBENA Special Nailer Oil (not included in scope of supply). The order numbers can be found in section "Ordering accessories" from page 53 Data on the rating plate The rating plate is attached to the magazine. -
Page 16: Preparing The Tool
Preparing the tool Preparing the tool Unpacking the tool Remove the tool from the packaging. Remove all packaging materials, such as plastic films, filler material and the cardboard box. WARNING Do not allow children to play with plastic packaging films. Risk of suffocation! Do not allow children to play with plastic packaging films. -
Page 17: Check Condition
Preparing the tool Check condition WARNING Risk of injury when using a damaged tool or if accessories are not correctly attached. Check the condition of the tool before every use. Always ensure that the tool is in a safe working condition. Check in particular the following points: All parts of the tool and all accessories must be securely attached. -
Page 18: Connect Tool To Compressed Air Supply
Preparing the tool Connect tool to compressed air supply You can connect the tool to a compressed air system or to a compressed air cartridge. If you connect the tool to a compressed air system by means of an adapter, you can carry out frequent brad driving operations efficiently in the same place. - Page 19 Operate the tool only when it is in a safe working condition. Important notes for the handling of compressed air cartridges Use only original PREBENA KT-1000 compressed air cartridges for the tools described here. Use the KT-1000 compressed air cartridge only to supply compressed air to the tools described in this manual.
- Page 20 Preparing the tool Connecting the compressed air cartridge Check the condition of the tool (see page 17). Remove the protective cap from the connecting thread of the compressed air cartridge. Check the fitting (3) and the connecting thread of the compressed air cartridge (2) for foreign matter and soiling.
- Page 21 Preparing the tool The pressure gauge at the connector for the compressed air cartridge (4) now shows the pressure currently prevailing in the cartridge. The tool is ready for operation when the pointer of the pressure gauge is in the green range of the scale. The pressure gauge for the working pressure (5) displays the current working pressure.
- Page 22 If no oiler is installed, the length of the air line to the tool must not exceed max. 10 metres. Otherwise pour three to five drops of PREBENA special nailer oil directly into the air inlet port of the tool every day before starting work.
- Page 23 Preparing the tool CAUTION Operation on compressed air systems not satisfying the preconditions described above can result in damage to the tool. Operate the tool only on suitable compressed air systems (see page 22). Operate the tool only when it is in a safe working condition (see page 17).
- Page 24 Preparing the tool Set the working pressure at the pressure regulator of the compressor to max. 10 bar. Check the connection for the pressure hose (4) and the quick coupler (2) of the pressure hose for foreign matter and soiling and clean, if necessary.
- Page 25 Preparing the tool Push the quick coupler (1) of the compressed air hose (5) onto the fitting (4) until it engages tangibly and audibly. Check the indication on the pressure gauge for the working pressure (6). The pressure gauge for the working pressure (6) displays the current working pressure.
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Page 26: Open Magazine
Preparing the tool Open magazine To open the magazine, press the magazine catch (1) to the left in the direction of the arrow. Pull the lateral slide (2) out to the right. -
Page 27: Loading Fasteners
Incorrect fasteners can lead to injury, impair the proper function of the tool or damage the tool. Use only the PREBENA fasteners indicated in section "Ordering accessories" (see from page 53). Load the fasteners so that their tip is facing towards the bottom of the magazine (1). -
Page 28: Close The Magazine
Preparing the tool Close the magazine To close the magazine, push the lateral slide (1) to the left until the magazine lock (2) engages. Adjusting the vent To adjust the vent, turn the adjusting wheel (1) in the desired direction. Turn the vent so that the exhaust air is not directed at either yourself or other persons. -
Page 29: Use With A Weight Balancer
Attach the hanger lop (2) with the hex. socket head screws (1). The hander loop is now ready for use. Check the condition of the tool (see page 17). The hanger loop (Article No. ET 42008001) can be obtained as an accessory from PREBENA. -
Page 30: Check Function
Preparing the tool Check function To ensure the proper function of the tool, proceed as follows: CAUTION Observe the danger warnings in chapter "Safety" from page 7. Press the tool nose of the tool against a piece of wood at least ten centimetres thick. -
Page 31: Using The Tool
Using the tool Using the tool Select firing setting. The tool can be set for single firing or for repeat firing. With the repeat firing setting, the trigger does not have to be pressed every time. Every firing of the tool drives a nail into the material. WARNING Inadvertent firing while changing the firing setting can lead to serious or even fatal... - Page 32 Using the tool To select the trigger setting, proceed as follows: The firing setting is marked on the housing. Single firing is marked by "T", repeat firing by "TTT". Turn the selector switch (1) to the desired position until it engages noticeably.
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Page 33: Set Nailing Depth
Using the tool Set nailing depth You can set the nailing depth of the fasteners into the wood by turning the adjusting wheel of the firing protection device and by regulating the working pressure. Regulate working pressure The nailing depth of the fastener into the wood can be set by adjusting the working pressure. - Page 34 Using the tool Observe the indication on the pressure gauge for the working pressure (1). Press the regulator for the working pressure (3) to the left against the handle until it engages audibly and tangibly. The regulator for the working pressure is now locked. The desired working pressure is now set.
- Page 35 Using the tool To reduce the nailing depth, turn the adjustment wheel (1) of the firing protection device in anti-clockwise direction. To increase the nailing depth, turn the adjustment wheel (1) of the firing protection device in clockwise direction. Checking nailing depth Press the tool nose against a wooden test block with the same characteristics as the material to be nailed.
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Page 36: Driving In Fasteners
Using the tool Driving in fasteners WARNING Risk of injury due to electric shock. Ensure that no electric cables can be hit before firing the tool. WARNING During operation, injuries to the eyes or other injuries are possible caused by flying splinters. Wear protective goggles and appropriate protective clothing during work. - Page 37 Using the tool WARNING Risk of injury from slipping nails, nails driven in too deeply or from tool recoil. Use the tool only on wooden materials. Ensure that the nailing depth is not larger than the thickness of the wood. Press the tool firmly against the wood when firing.
- Page 38 Using the tool To drive in further fasteners, repeat these steps. Fire tool repeatedly The tool must not be used with the setting "repeat firing" in the following cases: For applications requiring movements with the tool over scaffolds, stairs, ladders or ladder-like constructions, For closing boxes or crates, and For the attachment of transport locks.
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Page 39: Reload Magazine (Empty Firing Protection Device)
Using the tool Position the tool nose of the tool against the wood and press the tool briefly against the wood. The fastener is driven in. To drive in further fasteners, hold the trigger lever depressed. Move the tool to the next desired nailing position. Press the tool against the wood. -
Page 40: After Use
After use After use After use or prior to prolonged stoppages in work, carry out the following steps. Disconnect the compressed air supply Remove compressed air cartridge Unscrew the compressed air cartridge from the thread of the fitting. The compressed air contained in the tool escapes audibly. Pull the compressed air cartridge back out of the holder on the tool. -
Page 41: Empty Magazine
After use Empty magazine Remove the unused fasteners from the magazine when you are no longer going to use the tool. Proceed as follows: WARNING Inadvertent firing during emptying of the magazine can result in serious or even fatal injuries. Disconnect the tool from the compressed air supply (see page 40). -
Page 42: Transporting And Storing The Tool
Transporting and storing the tool Transporting and storing the tool Packing Pack the tool before storage or before transporting over the following distances: Distances of more than 10 m Routes across insecure ground Routes requiring an unusual body posture. Carry out the following preparatory steps: Disconnect the tool from the compressed air supply (see page 40). -
Page 43: Transporting
Transporting and storing the tool Transporting The method of transport differs, depending on whether you have to transport the tool over long or short distances. Transport over short distances Short distances are distances of not more than 10 metres. WARNING Inadvertent firing can result in serious or even fatal injuries. -
Page 44: Storage
Set the transport case down only in a horizontal position with the lid facing upwards. Storage Oil all metal parts of the tool thinly with PREBENA special nailer oil. Pack the tool in the transport case (see page 42). Store the tool at room temperature in a dry place protected from... -
Page 45: Servicing The Tool
Use only a dry or slightly damp cloth or a cloth dampened with a mild soap solution. Minor soiling Wipe off the housing of the tool with a dry cloth. Oil all metal parts of the tool thinly with PREBENA special nailer oil. -
Page 46: Oiling The Tool
Then wipe off the housing with a cloth dampened slightly with tap water. Finally wipe the housing dry with a soft, dry cloth. Oil all metal parts of the tool thinly with PREBENA special nailer oil. Oiling the tool CAUTION Insufficient lubrication or the use of the wrong lubricants can cause damage to the tool. -
Page 47: Lubricate Compressed Air Cartridge
Servicing the tool Lubricate compressed air cartridge CAUTION Insufficient lubrication or the use of the wrong lubricants can cause damage to the tool and the compressed air cartridge. Use only universal lubricating grease. Lubricate the thread of the valve on the compressed air cartridge with universal grease before every use. -
Page 48: Malfunctions
Malfunctions Malfunctions WARNING Operation of a damaged or malfunctioning tool can result in serious or even fatal injuries. Always disconnect the tool immediately from the compressed air supply in the event of a malfunction (see page 40). Empty the magazine (see page 41). Use the tool again only when the malfunction has been remedied. -
Page 49: Other Malfunctions
(see page 58). Other malfunctions If malfunctions occur in the tool that cannot be remedied by cleaning and oiling, please contact PREBENA Service. Do not carry out repairs to the tool yourself. Ensure that all malfunctions in the tool are remedied by PREBENA Service. - Page 50 Malfunctions Symptom Possible cause Remedy Working pressure too Pressure reduction Disconnect the tool high (pointer of pressure valve or safety valve immediately from the gauge over 10 bar). defective. compressed air supply (see page 40). Contact Service (see page 58). Working pressure too Pressure reducer Disconnect cartridge...
- Page 51 Malfunctions Symptom Possible cause Remedy Firing not possible. Working pressure too Increase working low. pressure of compressed air system to maximum admissible working pressure. Increase working pressure at tool to maximum admissible working pressure. Then fire several times. If the tool fires, set the desired working pressure (see page 33).
- Page 52 Empty the magazine. loaded into the Fill the magazine with magazine. PREBENA fasteners (see page 26). The tool is not Pour PREBENA special sufficiently lubricated. nailer oil into the compressed air port used. Fire several times. Working pressure too Increase working low.
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Page 53: Ordering Accessories
Use only original PREBENA accessories or accessories approved by PREBENA for use with the tool. Re-ordering fasteners The tool may only be operated with the PREBENA fasteners indicated on the rating plate. Explanation of the type designation Example: J30 C NK HA... -
Page 54: Reordering Compressed Air Cartridges
Ordering accessories The tool may only be used with the PREBENA upset head nails (Brads) of Type J indicated on the rating plate: Types Wire size Length J16 CNKHA 1.05 mm × 1.25 mm 16 mm J19 CNKHA 1.05 mm × 1.25 mm... -
Page 55: Ordering Further Accessories
Ordering accessories Ordering further accessories Designation Order number PREBENA Special Nailer Oil Z200.10 PKT-FILLMASTER 350 Compressor PKT-FILLMASTER 350 DF Spiral hose with 9 mm inside diameter, Z160.12 12 mm outside diameter, working length 4 m, straight length 7.5 m Compressed air hose set with 9 mm inside Z200.20... -
Page 56: Disposal Of Tool
Never throw the tool or parts thereof into the normal domestic refuse. If you wish to dispose of the tool, send it to PREBENA. PREBENA will ensure proper disposal of the tool. The contact data can be found on page 58. -
Page 57: Technical Data
Technical data Technical data Tool PKT-2-J50 SD Dimensions (L x W x H): without compressed air cartridge: 319 × 71 × 272.5 mm with compressed air cartridge: 365.5 × 71 × 272.5 mm Packaging dimensions (L x W x H): 400 ×... -
Page 58: Manufacturer's Address
Manufacturer's address Manufacturer's address PREBENA Wilfried Bornemann GmbH & Co. KG Befestigungstechnik Seestraße 20–26 D-63679 Schotten Telephone: +49 (0) 60 44 / 96 01-0 Telefax: +49 (0) 60 44 / 96 01-820 E-mail: info@prebena.de Homepage: www.prebena.de www.kartuschen-tausch.de... -
Page 59: Guarantee
The guarantee does not cover wear parts such as e.g. O-rings, etc. It shall be at the discretion of PREBENA to observe the guarantee by replacement of the faulty part or by the supply of a new product. -
Page 60: Index
Index Index Pressure gauge for compressed air cartridge Accessories Compressed air cartridges Pressure gauge for working 47, 54 pressure 18, 25 Fasteners 53 Safety devices 17 Nailer oil 55 Visible damage 17 Order numbers 55 Check condition Ordering 53 Air hose 17 PKT-FILLMASTER DF Firing protection device 17 Compressor 55... - Page 61 Index Maximum working pressure Repeated 38 Single 37 Preconditions 22 Firing protection device Compressed air system Check condition 17 Maximum working pressure Function 12 Preconditions for connection 22 GS symbol 15 Connection Guarantee 59 Compressed air cartridge Compressed air hose 23 Intended use 7 Description Features 12...
- Page 62 Remove severe soiling 46 Use 31 Repeat firing 38 Restrictions 38 Select firing setting 31 Packing 42 Repeated firing 38 Placing into storage 44 Prebena 58 Preparation Safety Adjust vent 28 Empty firing protection Check condition 17, 30 device 39 Close magazine 28...
- Page 63 Index Cleaning housing and outer Packing 42 surfaces 45 Preparation 16 Fill compressed air Service 45 cartridge 47 Storage 44 Lubricate compressed air Technical data 57 cartridge 47 Transporting 43 Unpacking 16 Nailing depth at adjustment Tool overview 10 wheel 34 Transport Nailing depth via working Long distances 44...
- Page 64 DIN EN ISO 9001:2000 Certificate Registration No. 73 100 596 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 E-mail: info@prebena.com...
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