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Prebena PKT-2-CLIP45-SY Operating Manual

Cordless air nailer
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Operating Manual for the Cordless Air
Nailer
PKT-2-ES40-S
PKT-2-ES40-SY
PKT-2-CLIP45-SY
PKT-2-J50-S
PKT-2-J50-SY
PKT-2-J50 SVN
PKT-2-N65-S
PREBENA Wilfried Bornemann GmbH & Co. KG
Seestr. 20 – 26, 63679 Schotten, Germany
Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 80
eMail:
info@prebena.com
www.prebena.de,
www.kartuschen-tausch.de

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Summary of Contents for Prebena PKT-2-CLIP45-SY

  • Page 1 PKT-2-J50-S PKT-2-J50-SY PKT-2-J50 SVN PKT-2-N65-S PREBENA Wilfried Bornemann GmbH & Co. KG Seestr. 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 80 eMail: info@prebena.com...
  • Page 2 • economical • use of the following cordless air nailers: PKT-2-ES40-S and PKT-2-ES40-SY PKT-2-CLIP45-SY PKT-2-J50-S and PKT-2-J50-SY PKT-2-J50 SVN PKT-2-N65-S. These cordless air nailers are referred to as a pneumatic tool in this operating manual. We assume that every user of the pneumatic tool has experience handling devices that are powered by compressed air, and experience with the materials used.

  • Page 3: Table Of Contents

    Table of Contents Organizational Features ..............5 General Organizational Features ..........5 Features of the safety instructions ..........6 Basic Safety Instructions ............7 Proper Use ................... 7 Hazard - avoid fatal injuries ............9 Avoid explosion hazards .............. 9 Avoid injury hazards ..............
  • Page 4 Ordering additional compressed air cartridges ......54 Ordering other accessories ............54 Pneumatic tool disposal ............... 55 Technical data ................56 PKT-2-ES40-S and PKT-2-ES40-SY ......... 56 PKT-2-CLIP45-SY ..............57 PKT-2-J50-S and PKT-2-J50-SY..........58 PKT-2-J50 SVN ................59 PKT-2-N65-S ................60 KT-1000 compressed air cartridge ..........60 Manufacturer's address ..............

  • Page 5: Organizational Features

    Organizational Features Organizational Features General Organizational Features Different elements of the operating manual have specified organizational features. These features make it easy to differentiate normal text, listings, or action steps. These instructions contain additional information, such as special tips on economical use of the pneumatic tool.

  • Page 6: Features Of The Safety Instructions

    Organizational Features Features of the safety instructions All safety instructions contained in this operating manual are structured on the same pattern. To the left there is a symbol that indicates the type of hazard. To the right a signal word that indicates the seriousness of the hazard.

  • Page 7: Basic Safety Instructions

    Basic Safety Instructions Basic Safety Instructions Comply with and heed all warnings and instructions in this operating manual and on the pneumatic tool when handling the pneumatic tool. Proper Use Type PKT-2-J50-S, PKT-2-J50-SY, PKT-2-J50 SVN and PKT-2-N65- S pneumatic tools are used to drive brads into wood. Pneumatic tool types PKT-2-ES40-S and PKT-2-ES40-SY, on the other hand are used to drive staples into wood.
  • Page 8 Basic Safety Instructions Pneumatic tool type PKT-2-CLIP45-SY is used to drive magazined cable clips into the following materials: Wood: Pumice stone Insulating mortar joints Gypsum plaster board Sand-lime brick Cellar stone Glued joints Breeze concrete Wall joints OSB panels Door lintels...

  • Page 9: Hazard - Avoid Fatal Injuries

    PREBENA WILFRIED BORNEMANN GMBH & CO. KG assumes no liability for damage that occurs due to improper use. Hazard - avoid fatal injuries Never point the pneumatic tool at people, animals, or body parts.

  • Page 10: Avoid Damage To The Pneumatic Tool

    Basic Safety Instructions Disconnect the pneumatic tool from the compressed air cartridge prior to every transport. Wear protective goggles, ear protection, and stable work clothing when operating the pneumatic tool. Hold the pneumatic tool in such a manner that you cannot be injured by possible recoil.

  • Page 11: Description

    PKT-2-CLIP45-SY and PKT-2-N65-S) Fill-level indicator for compressed air cartridge KT-1000 compressed air cartridge, Magazine for fasteners (depending on type - staples, brads, or magazined cable clips) Safety device Cover plate Adjustment wheel for depth adjustment: (not with PKT-2-CLIP45-SY and PKT-2 J50-SVN)
  • Page 12 Description Type PKT-2-ES40-SY, PKT-2-CLIP45-SY and PKT-2-J50-SY pneumatic tools are shipped in a plastic Systainer. Systainers can be combined. Thus for example the pneumatic tool and replacement cartridges can be simply transported in two connected Systainers. All of the other types of pneumatic tools described here are shipped in a plastic transport case.

  • Page 13: Function

    The materials into which magazined cable clips may be driven are listed on page 52. A PREBENA KT-1000 cartridge is mounted on the pneumatic tool as the compressed air source.
  • Page 14 Description PKT-2-CLIP45-SY The pneumatic tool has the following additional features: Lock-out safety device, Side-loading magazine, Regulated driving force via adjustable pressure reduction valve. PKT-2-J50-S The pneumatic tool has the following additional features: Side loading magazine, Depth adjustment, Pressure reduction valve with fixed setting.

  • Page 15: Left/Right And Direction Information

    Lock-out safety device The PKT-2-CLIP45-SY pneumatic tool is equipped with a lock-out safety device on the top end of the magazine. The lock-out safety device blocks the discharge when there are no fasteners left in the...

  • Page 16: Accessories

    KT-1000 compressed air cartridge, Five KT-1000 compressed air cartridges in the Systainer, Different fasteners depending on the type (see page 50), Special PREBENA nailer oil. Rating Plate Information The rating plate is bonded to the compressed air cartridge holder. It...

  • Page 17: Preparing The Pneumatic Tool

    Preparing the pneumatic tool Preparing the pneumatic tool Unpacking the pneumatic tool Remove the pneumatic tool from the packaging. Remove all packaging material, such as foil, fill material, and packing box. WARNING! A risk of suffocation exists for children when playing with the packaging foil.

  • Page 18: Check The Status

    Preparing the pneumatic tool Check the condition WARNING An injury hazard exists when operating a damaged pneumatic tool, or if accessories are not properly mounted. Check the condition of the pneumatic tool prior to each use. Only use pneumatic tools that are in trouble-free condition.

  • Page 19: Attaching The Compressed Air Cartridge

    Attaching the compressed air cartridge WARNING Injury hazard due to unsuitable compressed air cartridges. Only use original PREBENA type KT-1000 cartridges. Important instructions for handling compressed air cartridges Only use original KT-1000 compressed air cartridges to operate the pneumatic tools described in this document.
  • Page 20 Preparing the pneumatic tool Connecting the compressed air cartridge Remove the protective cap from the connection thread of the compressed air cartridge. Check the connection and the connection thread of the compressed air cartridge for foreign objects and fouling. Clean the connection and the connection thread if necessary. Check the status of the pneumatic tool (see page 18).

  • Page 21: Filling The Magazine

    Preparing the pneumatic tool The fill-level indicator shows whether the pressure available in the compressed air cartridge is sufficient. The pneumatic tool is ready for operation when the pointer of the fill level-indicator is in the green area. If the fill-level indicator's pointer is in the red area, then the pressure available in the compressed air cartridge is no longer sufficient to operate the pneumatic tool.
  • Page 22 Preparing the pneumatic tool Different magazines are used depending on the device type. How to fill the magazine for the different device types is described on the following pages. See the rating plate to identify the device type of your pneumatic tool.
  • Page 23 Preparing the pneumatic tool Place the fasteners in the magazine as shown (1,). Push the lower slide up (2.) until it audibly clicks into place. The magazine is now loaded.
  • Page 24 Preparing the pneumatic tool Device type PKT-2-CLIP45-SY A side loading system is used on this pneumatic tool. Press the safety catch (1.) on the side of the magazine down and pull out the side slide (2.). Insert the magazined cable clamps in such a manner that the staple tips point to the floor of the magazine (1.)
  • Page 25 Preparing the pneumatic tool Device type PKT-2-J50-S, PKT-2-J50-SY or PKT-2-J50 SVN A side loading system is used on these pneumatic tool types. Press the button (1.) on the side of the magazine down and pull out the side slide (2.). Insert the fasteners in such a manner that their tips are resting on the floor of the magazine (1.).
  • Page 26 Preparing the pneumatic tool Device type PKT-2-N65-S A side loading system is used on this pneumatic tool. Press the safety catch (1.) to the side and down on the magazine and pull out the side slide (2.). Insert the fasteners so that the tips are resting on the floor of the magazine (1.).

  • Page 27: Check The Function

    A fastener must be driven into the piece of wood each time the release is activated... Use the adjustment wheel to get the desired depth-of-drive (see page 28, except PKT-2-CLIP45-SY and PKT-2-J50 SVN). Repeat these steps as necessary. For the following types you can also adjust the driving force:...

  • Page 28: Operating The Pneumatic Tool

    Operating the pneumatic tool Adjusting depth-of-drive Use the adjustment wheel to set the depth-of-drive For all types except PKT-2-CLIP45-SY and PKT-2-J50 SVN you can set the depth-of-drive of the fasteners with the adjustment wheel of the depth adjustment (see page 11).
  • Page 29 (se page 11): PKT-2-ES40-S, PKT-2-ES40-SY, PKT-2-N65-S. For type PKT-2-CLIP45-SY the driving force and thus the depth-of- drive can only be adjusted by regulating operating pressure. You can only adjust the driving force, if the compressed air cartridge is disconnected.
  • Page 30 Operating the pneumatic tool WARNING The most serious injuries are possible when operating the pneumatic tool with defective or bypassed safety device. Only use the pneumatic tool if the safety device is functional. Only release the pneumatic tool when the nose of the tool is firmly pressed against the material.

  • Page 31: Using The Glass-Stop

    Operating the pneumatic tool Using the glass-stop The PKT-2-J50 SVN pneumatic tool is equipped with a glass-stop. It is used to support the device on a pane of glass during the driving process. Place the tool on the glass pane (1.). Tip the pneumatic tool until the glass-stop rests on the pane (2.).

  • Page 32: Driving The Fasteners

    Operating the pneumatic tool Driving the fasteners WARNING Injury hazard due to electrical shock. Prior to release ensure that there will be no contact with electrical lines. WARNING Eye injuries or other injuries are possible due to flying particles during operation. Wear protective goggles and suitable protective clothing when operating the tool.
  • Page 33 Operating the pneumatic tool WARNING Injury hazard due to fasteners that glance off of the material, fasteners that are driven-in too deep, or due to recoil. Only use the pneumatic tool for wooden objects. Ensure that depth-of-drive is not greater than the thickness of the piece of wood.

  • Page 34: Reloading The Magazine

    Reloading the magazine Fill the magazine as described on page 21. The PKT-2-CLIP45-SY pneumatic tool is equipped with a lock-out safety device. The lock-out safety device is activated when there are no more fasteners in the magazine. If the lock-out safety device is activated you will be unable to release the pneumatic tool.

  • Page 35: After Operation

    After operation After operation Execute the steps described below after operation, or if you anticipate longer interruptions in operation. Remove the compressed air cartridge Unscrew the compressed air cartridge from the connection thread (1.). The compressed air contained in the pneumatic tool will dissipate audibly.

  • Page 36: Emptying The Magazine

    After operation Emptying the magazine Remove the unused fasteners from the magazine, if you are no longer using the pneumatic tool. Proceed as follows for this. WARNING Inadvertent release when emptying the magazine can result in severe or fatal injuries. Detach the compressed air cartridge from the pneumatic tool.

  • Page 37: Transporting And Storing The Pneumatic Tool

    Transporting and storing the pneumatic tool Transporting and storing the pneumatic tool Packing Pack the pneumatic tool prior to storage or transport in the following situations: Distances greater than 10 m. Distances that lead over unstable substrates Distances that are traversed in unusual body positions. For packing perform the following steps: Remove the compressed air cartridge (see page 35).
  • Page 38 Transporting and storing the pneumatic tool Place the pneumatic tool and the compressed air cartridges in the transport case as shown. Close transport case and secure the latch for the lid.

  • Page 39: Transport

    Transporting and storing the pneumatic tool Transport The type of transport depends on whether the pneumatic tool will be transported for longer or shorter distances. Transport over short distances Short distances and distances of maximum 10 m. WARNING Inadvertent release can result in severe or fatal injuries.

  • Page 40: Storage

    Storage Oil all metal parts of the pneumatic tool with a thin application of PREBENA nailer oil. Pack the pneumatic tool in the transport case. Store the pneumatic tool at room temperature in a dry and dust-...

  • Page 41: Cleaning The Pneumatic Tool

    Light fouling Wipe off the housing of the pneumatic tool with a dry cloth. Oil all metal parts of the pneumatic tool with a thin application of PREBENA special nailer oil.
  • Page 42 Then wipe the housing with a cloth that has been slightly dampened with tap water. Wipe off the pneumatic tool with a dry soft cloth. Oil all metal parts of the pneumatic tool with a thin application of PREBENA special nailer oil.

  • Page 43: Troubleshooting

    A seal is defective. Notify customer service (see page 61). Driving force adjustment The pressure reduction Notify customer service is not effective. (Only for valve is defective. (see page 61). PKT-2-ES40-S, PKT-2-ES40-SY, PKT-2-N65-S and PKT-2-CLIP45-SY).
  • Page 44 Fasteners are not driven Insufficient operating Increase operating in completely. pressure. pressure (see page 29, only for PKT-2-ES40-S, PKT-2-ES40-SY, PKT-2-CLIP45-SY and PKT-2-N65-S). Change the compressed air cartridge (see page 29). Incorrect depth-of- Adjust the depth-of-drive drive. (see page 28). The nailer tip on the Notify customer service pneumatic tool is worn.
  • Page 45 Adjust for maximum lubricant. operating pressure (see page 29, only for PKT-2-ES40-S, PKT-2-ES40-SY, PKT-2-CLIP45-SY and PKT-2-N65-S). Then release several times. After it has released, adjust the desired operating pressure (see page 29, only for...
  • Page 46 The wrong fasteners Empty the magazine are loaded in the (see page 36). magazine. Only fill the magazine with PREBENA fasteners that are suitable for the device (see page 36). Insufficient operating Increase operating pressure. pressure (see page 29,...

  • Page 47: Removing Jammed Fasteners (Pkt-2-N65-S)

    Troubleshooting If a malfunction cannot be resolved in spite of these instructions, notify your dealer or the manufacturer (see page 61). . Removing jammed fasteners (PKT-2-N65-S) The PKT-2-N65-S has a cover plate on the nose of the tool. This cover plate allows removal of jammed or deformed fasteners from the nose of the tool.
  • Page 48 Troubleshooting Open the snap fastener by pressing it down. Open the clip Open the cover plate. Removed the jammed or deformed fastener. Close the cover plate. Press the clip into the receptacle provided. Push the snap fastener up.

  • Page 49: Removing Jammed Fasteners (Other Device Types)

    Troubleshooting CAUTION Injury hazard posed by an unlocked snap fastener. Ensure that the clip engages in the receptacle provided and that the snap fastener is locked. Fill the magazine (see page 21). Attach the compressed air cartridge (see page 19). Press the nose of the tool against a trial piece of wood and check the function.

  • Page 50: Ordering Accessories

    Only use original PREBENA accessories, or accessories that have been approved by PREBENA for pneumatic tool operation. Ordering fasteners The pneumatic tools should only be operated with the PREBENA fasteners listed on the rating plate. Type designation explanation Example: ES30 C NK HA BR...
  • Page 51 Ordering accessories PKT-2-ES40-S and PKT-2-ES40-SY Only use type ES fasteners from Prebena for these devices. Types Wire gauge Length Crown ES15 CNKHA 0.8 mm × 1.1 mm 15 mm 6 mm ES18 CNKHA 0.8 mm × 1.1 mm 18 mm...
  • Page 52 Ordering accessories PKT-2-CLIP45-SY Only use magazined PREBENA cable clips type CLIP8 and CLIP10 with this device. Types For cable diameters Length CLIP8/9,5BK 8 mm 9.5 mm CLIP8/18BK 8 mm 18 mm CLIP8/25BK 8 mm 25 mm CLIP8/35BK 8 mm 35 mm...
  • Page 53 Ordering accessories PKT-2-J50-S, PKT-2-J50-SY and PKT-2-J50 SVN Only use PREBENA type J brads with these devices. Types Wire gauge Length J16 CNKHA 1.05 mm × 1.25 mm 16 mm J19 CNKHA 1.05 mm × 1.25 mm 19 mm J25 CNKHA 1.05 mm ×...

  • Page 54: Ordering Additional Compressed Air Cartridges

    Ordering accessories PKT-2-N65-S Only use PREBENA type N brads with this device. Types Wire gauge Length N25 CNKHA 1.5 mm × 1.65 mm 25 mm N30 CNKHA 1.5 mm × 1.65 mm 30 mm N35 CNKHA 1.5 mm × 1.65 mm...

  • Page 55: Pneumatic Tool Disposal

    Pneumatic tool disposal Pneumatic tool disposal CAUTION Improper disposal can be harmful to the environment. Clean the pneumatic tool prior to disposal. Comply with the applicable regulations for disposal of oil. Never dispose of the pneumatic tool or parts of the pneumatic tool in normal household waste containers.

  • Page 56: Technical Data

    Approximately 400 to 800 Magazine type: Bottom-loading system Release system: Single shot with safety device Fasteners: PREBENA staples type ES15 – ES40 mm Implementation temperature: –5 to +45 °C Storage/transport temperature: Room temperature Vibration parameter: < 2.5 m/s...

  • Page 57: Pkt-2-Clip45-Sy

    Approximately 400 to 800 Magazine type: Side-loading system Release system: Single shot with safety device Fasteners: Magazined PREBENA cable clips type CLIP8 and CLIP10 Implementation temperature: –5 to +45 °C Storage/transport temperature: Room temperature Vibration parameter: < 2.5 m/s...

  • Page 58: Pkt-2-J50-S And Pkt-2-J50-Sy

    Driving processes per filled compressed air cartridge: Approximately 500 Magazine type: Side-loading system Release system: Single shot with safety device Fasteners: PREBENA brads Type J15 – J50 mm Implementation temperature: –5 to +45 °C Storage/transport temperature: Room temperature Vibration parameter: < 2.5 m/s...

  • Page 59: Pkt-2-J50 Svn

    Driving processes per filled compressed air cartridge: Approximately 500 Magazine type: Side-loading system Release system: Single shot with safety device Fasteners: PREBENA brads Type J16 – J50 mm Implementation temperature: –5 to +45 °C Storage/transport temperature: Room temperature Vibration parameter: < 2.5 m/s...

  • Page 60: Pkt-2-N65-S

    Approximately 300 to 750 Magazine type: Side-loading system Release system: Single shot with safety device Fasteners: PREBENA brads Type N25 – N65 mm Implementation temperature: –5 to +45 °C Storage/transport temperature: Room temperature Vibration parameter < 2.5 m/s...

  • Page 61: Manufacturer's Address

    Manufacturer's address Manufacturer's address PREBENA Wilfried Bornemann GmbH & Co. KG Fastening Technology Seestr. 20–26 D-63679 Schotten Telephone: +49 (0) 60 44 / 96 01-0 Fax: +49 (0) 60 44 / 96 01-80 E-Mail: info@prebena.de Homepage: www.prebena.de www.kartuschen-tausch.de...

  • Page 62: Guarantee

    PREBENA assumes no product liability, and thus there is no guarantee claim. The guarantee does not extend to parts subject to wear, such as O-rings, etc. Prebena will either repair the defective part or ship a replacement at its discretion.

  • Page 63: Index

    Index Index Customer service 61 Accessories compressed air cartridges Description accessories 16 description 16 device overview 11 fasteners 50 features 13 nailer oil 54 function 13 order numbers 54 left/right and direction ordering 50 information 15 Adjusting depth of drive 28 rating plate 16 Adjusting the driving force safety fixtures 15...
  • Page 64 Left/right and direction technical data 56 information 15 Transport 39 Lock-out safety device 34 unpacking 17 Long distances 40 Positioning 9 Prebena 61 Preparation checking the condition 18 Magazine checking the function 27 emptying 36 filling the magazine 21 filling 21...
  • Page 65 Index Technical data Unpacking 17 compressed air cartridge Using the glass stop 31 pneumatic tool 56 Transport long distances 40 short distances 39 Transport case 38 Troubleshooting 43...
  • Page 66 Notes ___________________________________ Notes _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _____________________________________...
  • Page 67 Notes _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________...
  • Page 68 KONTECXT GmbH www.kx-doku.de ISO 9001:2000 PREBENA Wilfried Bornemann GmbH & Co. KG Seestr. 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 80 eMail: info@prebena.com...

This manual is also suitable for:

Pkt-2-es40-syPkt-2-es40-sPkt-2-j50 svnPkt-2-n65-sPkt-2-j50-sPkt-2-j50-sy

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