Related Manuals for Hammerhead 900SX
Summary of Contents for Hammerhead 900SX
- Page 1 HAMMERHEAD 900SX USE & MAINTENANCE CONT ACT US MANUAL 800.626.7835 Contact@HammerHeadClean.com HammerHeadClean.com...
- Page 2 HAMMERHEAD This manual was expressly conceived to allow you to fully appreciate the technical advantages and the stylistic research of your new machine. The following pages contain indications concerning its correct use and maintenance, as well as suggestions and warnings for its practical and safe use.
- Page 3 CHAPTERS INDEX CHAPTER 2016-08 2016-08 INTRODUCTION - WARNINGS (Introduction - General warnings - Machine delivery - Expected use of the machine - Unex- pected use of the machine - Use restrictions - Checks - Safety rules - Maintenance instruc- tions - Fire standards - Scrapping the machine) CHAPTER 2016-08 SAFETY DEVICES - HANDLING...
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Page 4: Table Of Contents
CHAPTER INTRODUCTION - WARNINGS INDEX 1.1 - INTRODUCTION ..................3 1.1.a - Purpose of the manual ..............3 1.1.b - Reading the manual ..............3 1.1.c - Legend of the symbols ..............3 1.1.d - Terminology used in the manual ............ 4 1.2 - GENERAL WARNINGS ................5 1.2.a - Operators’instructions ..............5 1.2.b - Operator’s position ................5 1.2.c - Manufacturer’s responsibility ............ - Page 5 INDICE - INDEX 1.8 - SAFETY RULES ..................8 1.8.a - Authorized people ................8 1.8.b - Accident prevention clothing and personal protective equipment . 8 1.8.c - General warnings ................8 1.8.d - Before starting the machine ............9 1.8.e - During use ..................9 1.8.f - Machine stop ................10 1.8.g - Safety instructions for supplies ............
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Page 6: Introduction
1.1 - INTRODUCTION This manual has been prepared by the manufacturer and constitutes an integral part of the vehicle; it must therefore be kept with care and in a safe place easily accessible to all users (operators and service personnel) for the vehicle’s entire life time up to its demolition. If the vehicle should be sold, make sure to give this manual, as well as all the enclosed technical documents, to the new owner. -
Page 7: D - Terminology Used In The Manual
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol indicates potentially hazardous situation, which, if not avoided, may result in property damage. -
Page 8: General Warnings
1.2 - GENERAL WARNINGS 1.2.a - OPERATORS’INSTRUCTIONS Before operating, using or servicing the vehicle, its operators and/or users must be knowledge- able about the operating procedures, directions and safety standards listed in the present manual and in the other enclosed documents relative to engine, batteries, etc... Furthermore, they must have been practically trained to operate the vehicle. -
Page 9: E - Spare Parts
1.2.e - SPARE PARTS Exclusively use ORIGINAL SPARE PARTS supplied by the manufacturer. The use of unoriginal spare parts voids the warranty conditions and makes the user respon- sible for any incident due to the inappropriateness of the unoriginal components. 1.3 - MACHINE DELIVERY The machine is inspected and tested by the manufacturer before it leaves the factory. -
Page 10: A - Areas With Explosion Hazard
1.5.a - AREAS WITH EXPLOSION HAZARD It is strictly forbidden to use the machine in places where there is a risk of explosion due to gases, vapors, fl uids, and infl ammable and explosive powders. 1.6 - USE RESTRICTIONS In order to be able to reach all the control devices with ease and avoid any ergonomically incorrect position, the operators’... - Page 11 1.8 - SAFETY RULES WARNING: Please comply with the following instructions: 1.8.a - AUTHORIZED PEOPLE Only professional and physically fi t operators are allowed to use this machine. People with reduced physical, sensorial or mental capacities like physically han- dicapped people suffering impairment of sight, hearing or limbs are not allowed to use this machine.
- Page 12 Use a battery charger appropriate to the battery’s capacity and features. Do not move the machine manually and do not start it while the battery is charging. Never remove or modify fi xed or mobile shielding guards. If, for any reason, the shields or guards are removed, modifi ed or if the guards are disabled or in poor condition, they must be restored to their original condition before restarting the machine.
- Page 13 1.8.f - MACHINE STOP The machine must be protected against accidental movements when it is not in operation. To prevent the machine being used by unauthorized persons, remove the starting key. Do not start the machine if it is stopped for special servicing (tune up, maintenance, etc...).
- Page 14 1.10 - FIRE STANDARDS WARNING: An appropriate fi re extinguisher must be available close to the machine. 1.10.a - MACHINE FIRE Stop the engine. Keep strangers away. Call the personnel in charge of fi re prevention and, if necessary, the Fire Department. 1.11 - SCRAPPING THE MACHINE The machine is composed of differents parts.
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- Page 16 - 2 - CHAPTER SAFETY DEVICES - HANDLING INDEX 2.1 - WARNING PLATES ..................2 2.2 - SAFETY DEVICES..................4 2.3 - RESIDUAL RISK AREAS .................5 2.4 - HANDLING AND TRANSPORT ...............5 2.4.a - Lifting and transport ...............5 2.4.b - Assembling the handlebar ............. 6 2.4.c - Assembling the side brushes ............6 2016-08...
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Page 17: Warning Plates
- 2 - 2.1 - WARNING PLATES 1) General notices Plate placed near the dashboard; it forbids the use of the machine by persons not autho- rized to do so or not adequately trained in its proper operation or in the safety devices and regulations. - Page 18 - 2 - 2016-08...
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Page 19: Safety Devices
- 2 - 2.2 - SAFETY DEVICES Starting key (1). Microswitch (2); it stops the machine if the main cover (3) is lifted when the machine is operative. 2016-08... -
Page 20: Residual Risk Areas
- 2 - 2.3 - RESIDUAL RISK AREAS The residual risk areas are those parts (or areas) of the machine where, although safety devices are present, there remains a potential danger that is impossible to remove. Whenever the machine is moving, all the areas surrounding it are to be considered residual risk zones. -
Page 21: B - Assembling The Handlebar
- 2 - 2.4.b - ASSEMBLING THE HANDLEBAR Lift the main cover (1). Release the 8 screws (2). Adjust the handlebar (3) at the desired height for work, then tighten the screws (2). 2.4.c - ASSEMBLING THE SIDE BRUSHES Assemble the side brushes as indicated in “chapter 5”. 2016-08... - Page 22 CHAPTER TECHNICAL DATA - IDENTIFICATION INDEX 3.1 - TECHNICAL DATA ...................2 3.1.a - Limit weather conditions for the use ..........2 3.2 - MACHINE NOISE EMISSION ..............3 3.3 - INFORMATION ABOUT VIBRATIONS ............. 3 3.4 - IDENTIFICATION OF THE MACHINE ............4 3.4.a - Identifi...
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Page 23: Technical Data
3.1 - TECHNICAL DATA Dimensions: Length 1320 mm Width 1072 mm Height 920 mm Weight (*) 135 kg Electric motor: Supply Battery 12 V Cooling Total installed power 560 W Cleaning track: Main brush only 700 mm With right side brush 900 mm With right and left (OPT) side brushes 1100 mm... -
Page 24: Machine Noise Emission
3.2 - MACHINE NOISE EMISSION The test conditions under which the phonometric survey and the calculation of the sonic power were carried out comply with applicable regulations and directives and are described in detail in the various technical reports kept by the manufacturer. -
Page 25: Identification Of The Machine
3.4 - IDENTIFICATION OF THE MACHINE NOTICE: The machine plates are the only legal identifi cation reference, hence it is necessary to keep them in good condition, to avoid modifying the data and/or removing them. The Customer is responsible for any possible tampering with. 3.4.a - IDENTIFICATION PLATE 3.4.b - SOUND POWER PLATE (See paragraph 3.2) - Page 26 CHAPTER KNOWLEDGE - USE INDEX 4.1 - GENERAL VIEWS ..................2 4.1.a - Front and rear view ................2 4.1.b - Internal view ..................3 4.2 - INSTRUMENTS AND CONTROLS ............4 4.3 - PRELIMINARY CHECKS ................6 4.3.a - Battery charge level ...............6 4.4 - MACHINE START ..................7 4.5 - CLEANING WORK ...................8 4.5.a - Starting the sweeping ..............8 4.5.b - Stopping both the sweeping and machine........
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Page 27: General Views
4.1 - GENERAL VIEWS 4.1.a - FRONT AND REAR VIEW 7) Main brush 1) Main cover 8) Left side brush (OPT) 2) Waste box 9) Right side brush 3) Dust fi lter access cover 10) Flap 4) Handlebar 11) Caster with locking device 5) Dashboard 12) Rear wheels 6) Control levers... -
Page 28: B - Internal View
4.1.b - INTERNAL VIEW 1) Electric motor 2) Battery (OPT) 3) Battery charger (OPT) 4) Fuses 5) Dust suction turbine 6) Driving belts 7) Battery cables connector 8) Safety microswitch 9) Main brush ground pressure adjusting knob 2016-08... -
Page 29: Instruments And Controls
4.2 - INSTRUMENTS AND CONTROLS 1) Starting key 2) Battery charge indicator 3) Filter shaker control 4) Left brush activation lever (OPT) 5) Right brush activation lever 6) Lever release 7) Forward running control lever 8) Flap opening lever 9) Dust suction control lever 2016-08... - Page 30 1) Starting key The starting key has 3 positions: Position “OFF”: Key extraction position (all circuits de-energized). Position “I”: All the circuits are energized. Position “ON”: Starting position. 2) Battery charge indicator The light of this instrument’s LEDs indicate to which degree the battery is charged. Green LED= max.
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Page 31: Preliminary Checks
4.3 - PRELIMINARY CHECKS CAUTION: Daily check the points listed below to keep your vehicle in good order. These checks are additional and do not replace programmed maintenance. CAUTION: In case of any malfunction or any doubt about the machine’s functionality DO NOT use it and contact the technical assistance service. -
Page 32: Machine Start
4.4 - MACHINE START Perform the preliminary checks (paragraph 4.3). Turn the starting key (1) until reaching position “I”, then on position “ON” until it reaches its end position. Release the key once the machine motor has started. 2016-08... -
Page 33: Cleaning Work
4.5 - CLEANING WORK 4.5.a - STARTING THE SWEEPING Lower level (1) to enable the dust suction. Press the unlocking (2) and release the levers (3) to lower and start the rotation of the left (OPT) and right brushes. Move the machine forward and sweep the ground by keeping the lever (5) pressed. 4.5.b - END OF SWEEPING AND MACHINE STOP Release the forward running control lever (5) and press the levers (3) and (4) to lift the brushes. -
Page 34: C - Emptying The Waste Box
4.5.c - EMPTYING THE WASTE BOX Release the hook (1) and extract the waste box (2). Empty the box, then put it in back its housing correctly and lock it with the hook (1). 2016-08... - Page 35 4.6 - BATTERY RECHARGE (OPT) WARNING: Charging the battery must be performed in rooms according to the regulations in force in the country of use. CAUTION: Read the enclosed documentation (if present) concerning the battery and the battery charger to use, making sure that the voltage supplied is correct. Position the machine close to the battery charging area.
- Page 36 CHAPTER MAINTENANCE INDEX 5.1 - MAINTENANCE OPERATIONS ...............3 5.1.a - Maintenance preliminary operations ..........4 5.2 - DAILY MAINTENANCE ................4 5.2.a - Cleaning the waste box with water ..........4 5.2.b - Checking for material wound on the brushes ........ 4 5.3 - WEEKLY MAINTENANCE ................5 5.3.a - Checking the wear of the waste box dust gaskets ......
- Page 37 INDICE - INDEX 5.5.e - Replacing the side brushes ............11 5.5.f - Replacement of fuses ..............12 2016-08...
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Page 38: Maintenance Operations
5.1 - MAINTENANCE OPERATIONS In order to maintain your machine in good condition, carry out the maintenance operations listed below. Further to the maintenance operations described in this chapter there are also other opera- tions that need to be carried out by the skilled technical personnel from the sales network. We hence advise you to apply to the sales network in order to agree upon a maintenace service being suitable to the machine. -
Page 39: A - Maintenance Preliminary Operations
5.1.a - MAINTENANCE PRELIMINARY OPERATIONS Before starting the maintenance operations, it is necessary to: Position the machine on a plane surface and make sure that it cannot move accidentally. Turn off the machine and remove the ignition key. Visually signal that you are carrying out maintenance opoerations. WARNING: Disconnect the battery before starting any operation on the electric system. -
Page 40: Weekly Maintenance
5.3 - WEEKLY MAINTENANCE 5.3.a - CHECKING THE WEAR OF THE WASTE BOX DUST GASKETS Extract the waste box. Visually check the wear of the waste box dust gaskets (1). CAUTION: Replace them if they are excessively damaged. Apply to an authorized Assistance Service Center. 5.3.b - CHECKING THE WEAR OF THE MAIN BRUSH RUBBER DUST GASKETS Visually check the wear status of the main brush rubber dust gaskets (2). -
Page 41: Periodical Maintenance
5.4 - PERIODICAL MAINTENANCE every 200 every 500 hours hours Operation paragraph (four-monthly) (yearly) ● ● Disassemble and clean the dust fi lter 5.4.a Check / replace the electrical motor carbon ● ● brushes ● ● Check the wear of the driving belts 5.4.b CA: Authorized Technical Assistance Center NOTICE:... - Page 42 2016-08...
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Page 43: B - Checking The Wear Of The Driving Belts
5.4.b - CHECKING THE WEAR OF THE DRIVING BELTS Lift the main cover. Visually check the wear of the driving belts (1). CAUTION: The belts must be replaced when they are frayed and/or worn out. Apply to an autho- rized Assistance Service Center. 2016-08... -
Page 44: Extraordinary Maintenance
5.5 - EXTRAORDINARY MAINTENANCE Carry out the maintenance operations when the machine needs to be cleaned, adjusted and/ or some worn out or failing part needs to be replaced (for example: to adjust the brushes, to replace a fuse, etc...). 5.5.a - MACHINE CLEANING The cleaning of the machine depends on the use and on the work place. -
Page 45: C - Replacing The Main Brush
5.5.c - REPLACING THE MAIN BRUSH CAUTION: Always touch the brush wearing special safety gloves to avoid any lesion caused by cutting material possibly present between the bristles. This brush must be replaced when the length of the bristles is less than 20 mm. Lift the main cover. -
Page 46: D - Adjusting The Side Brushes
5.5.d - ADJUSTING THE SIDE BRUSHES The brush must touch the ground with its front and outer part. Otherwise screw or unscrew the adjustment separator (1). 5.5.e - REPLACING THE SIDE BRUSHES CAUTION: Always touch the brushes wearing special safety gloves to avoid any lesion caused by cutting material possibly present between the bristles. - Page 47 5.5.f - REPLACEMENT OF FUSES CAUTION: Never replace a broken fuse with wire or other salvage. Always use only an intact fuse with the same amperage. Never replace a broken fuse with another one having a superior amperage; fi re danger. Before replacing a fuse, stop all the machine’s functions and remove the ignition key.
- Page 48 HAMMERHEAD ENGINEERED SIMPLICITY CONT ACT US 800.626.7835 Contact@HammerHeadClean.com HammerHeadClean.com...