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ReDeal HS 105 User Manual

Rd5000 - modular topology with hotswap modules, 100-500 kva
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Uninterruptible Power Supply
COVER
RD5000 - Modular topology with HOTSWAP Modules
HS 105 / HS 205 / HS305 / HS505
100-500 kVA
User Manual
www.redeal.pt
COMEX S.A.

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Summary of Contents for ReDeal HS 105

  • Page 1 Uninterruptible Power Supply COVER RD5000 - Modular topology with HOTSWAP Modules HS 105 / HS 205 / HS305 / HS505 100-500 kVA User Manual www.redeal.pt COMEX S.A.
  • Page 2 The content of this document is protected by copyright and may not be reproduced without prior permission. Subject to modification of design and specifications without prior notice. Copyright 2017 COMEX S.A. ReDeal All rights reserved. COMEX S.A.

  • Page 3: Table Of Contents

    Table of Contents Precautions ............................1 Installation procedure ........................3 2.1. Introduction..........................3 2.2. Preliminary review ........................3 2.3. Location ............................. 4 2.3.1 UPS room ........................... 4 2.3.2 Battery room ........................4 2.3.3 Storage ..........................4 2.4. Unpacking, checking and setting up ..................4 2.4.1 Unpacking and checking ....................
  • Page 4 User manual ........................... 30 Procedures to start the power supply ..................30 4.4.1 Start up the UPS from full shutdown ................30 4.4.2 Starting the UPS from the battery ................... 31 Procedures for switching the power supply between modes ..........32 4.2.1 Switching from normal to battery mode .................

  • Page 5: Precautions

    COVER serii HS – Instrukcja Obsługi 1. Precautions This user manual contains the necessary information regarding the installation and use of the COVER series HS power supplies. Before beginning installation and use, you are asked to read this manual carefully. The UPS must be installed and configured by an authorized service center of the manufacturer or distributor.
  • Page 6 COVER HS Series – User manual Battery manufacturers give detailed precautions that must be followed when working on or near large battery packs. Such measures must always be strictly observed. Special attention should be paid to recommendations regarding local environmental conditions and the provision of protective clothing, first-aid and fire-fighting equipment.

  • Page 7: Installation Procedure

    COVER HS Series – User manual 2. Installation procedure This chapter is dedicated to the installation method, how to mount and wiring the UPS. 2.1. Introduction This chapter describes the basic requirements for the positioning and wiring of the power supply.

  • Page 8: Location

    COVER HS Series – User manual 2.3. Location 2.3.1 UPS room The UPS is designed for indoor installation. The device should be in a clean, ventilated environment in order to maintain the ambient temperature within the required specifications. The UPS provides forced convection cooling through internal fans. Cold air enters the unit through the ventilation openings located in the front of the enclosure and is blown out by the grills in the rear of the enclosure.

  • Page 9: Unpacking And Checking

    COVER HS Series – User manual 2.4.1 Unpacking and checking The power supply is supplied in a wooden housing. The following is how to open the casing. Figure 2-1 The way of opening First open the upper housing cover, then remove the side walls of the housing. Be careful not to scratch the power supply case.

  • Page 10: Setting Up

    COVER HS Series – User manual Remove lateral protection. Unpacked UPS looks like the figure below. Figure 2-3 View of the power supply after removing the housing Tip: Remove the screws connecting the UPS power casing to the wooden pallet, and then place the UPS at the installation point.
  • Page 11 After mounting the UPS, lock the UPS by removing the stabilizing screws. The spacing and dimensions of the UPS base are shown in the figures below: Figure 2-4 Basic view UPS COVER HS 105, HS 205 and HS 305 COMEX S.A.
  • Page 12 COVER HS Series – User manual Figure 2-5 Basic view UPS COVER HS 505 COMEX S.A.

  • Page 13: Ups Design

    COVER HS Series – User manual 2.5. UPS design The appearance of each UPS model is shown in the figures below: Figure 2-6 Front / rear view of the power supply UPS HS 105/100 KVA Power unit Monitor and bypass unit...
  • Page 14 COVER HS Series – User manual Figure 2-8 Front / rear view of the power supply UPS HS 305/250-300kVA Figure 2-9 Front view of the power supply HS 505/350-500kVA COMEX S.A.

  • Page 15: Diemensions And Weight Of Ups

    Figure 2-10 Rear view of the power supply UPS HS 505/350-500kVA 2.6. Diemensions and weight of UPS The following figures show the casing dimensions of each UPS model. Figure 2-7 Dimensions of the power supply casing UPS HS 105/100 KVA COMEX S.A.
  • Page 16 COVER HS Series – User manual Figure 2-82 Dimensions of the power supply casing UPS HS 205/150-200kVA Figure 2-93 Dimensions of the power supply casing UPS HS 305/250-300kVA COMEX S.A.

  • Page 17: Service Space

    COVER HS Series – User manual Figure 2-104 Dimensions of the power supply casing UPS HS 505/350-500kVA The table below contains the mass of the above devices: Power UPS Weight HS 105/100kVA 210 kg HS 205/150kVA 305 kg HS 205/200kVA...

  • Page 18: Connecting Wires To Ups

    Depending on the casing model, different approaches to power supply and cords are possible. For the HS 205, a cable approach is provided from the bottom of the housing as in the example in the figure below. Figure 2-15 Cable approach in UPS HS 105- 205 COMEX S.A.
  • Page 19 COVER HS Series – User manual The housing of the HS 305 provides a top-down approach to the UPS as shown below: Figure 2-16 Cable approach in UPS HS 305 The housing of the HS 505 power supply allows both bottom and top cable approaches, as shown in the figure below: COMEX S.A.
  • Page 20 COVER HS Series – User manual Figure 2-17 Cable approach from top in UPS HS 505 Figure 2-11 Cable approach from bottom in UPS HS 505 COMEX S.A.

  • Page 21: Electrical Installation - General Reqirements

    COVER HS Series – User manual 2.9. Electrical installation – general reqirements For safety reasons, it is necessary to install appropriate protections in the form of surge suppressors or other protective devices in the UPS distribution board. This chapter provides general practical information for installation by qualified electricians.

  • Page 22: Power Cords And Terminal Strips

    Table 2-1 Table of power supply currents for 400Vac and 40 batteries Bypass/ Type of Tightening Power UPS Rectifier Battery conenction torque Output HS 105/100kVA 152A 145A 208A M6, M8 4,9Nm, 13 Nm HS 205/150kVA 227A 216A 313A 15Nm...

  • Page 23: Connecting Wires

    The contractor is responsible for preparing the power supply and the power supply to the power supply. Figure 2-13 View of the terminal block for connecting cables HS 105 Figure 2-14 View of the terminal block for connecting cables HS 205...
  • Page 24 COVER HS Series – User manual Bypass input Main input Output Battery input Figure 2-23 View of terminal block for connection of HS 305 wires. Figure 2-24 View of terminal block for connection of HS 505 wires After properly aligning and securing the power supply from moving, connect the wires with the following rules: 1.

  • Page 25: Communication Cables

    COVER HS Series – User manual bypass supply power, the bridges connecting the main input and the Bypass input must be removed. 5. Connect the power cords between the UPS and the battery disconnect switch. Check correct polarity. 警告 危 险 Warning - Dangerous voltage on battery terminals Make sure that the polarity of the battery is correctly connected.

  • Page 26: Dry Contact - Sensor For Detecting Battery Temperature And Environment

    COVER HS Series – User manual Parallel interface Intelligent Slot Dry contact SNMP RS485 RS232 Figure 2-26 Communication interface of power supply unit HS 505. The wires connected to the DryContact interface must be potential-free and separate from AC conductors. Wires should be double insulated with a cross section of 0.5-1.5 mm2 and their maximum length should not exceed 50m.

  • Page 27: Repo Switch Port

    COVER HS Series – User manual Table 2-2 Description of DryContact J2 and J3 interface terminals Description Purpose J2.1 TEMP_BAT Battery temperature detection J2.2 Ground J3.1 TEMP_ENV Environmental temperature detection J3.2 Ground Note: Use suitable temperature sensors for proper detection (R25 = 5 Ohm, B25 / 50 = 3275). Please confirm the compliance of the supplier at the time of placing the order.

  • Page 28: External Bypass Interface

    COVER HS Series – User manual 2.11.3 External bypass interface Input connector J5 is used for communication with external bypass. Pins J5.1 and J5.2 are open (NO) while the UPS is operating normally (bypass bypass in UPS position). Bypassing the external bypass to the BYPASS position closes the 5.1 and 5.2 (NC) pins.

  • Page 29: Output Signal - Event Warning

    COVER HS Series – User manual Figure 2-30 Interface Bat_Low Table 2-6 Description of interface terminals Description Purpose Relay indicating low battery voltage - normally closed (J8.1 J8.1 BAT_LOW_NC and J8.3). Opening it means a warning about low battery voltage. Relay indicating low battery voltage - normally open (J8.2 and J8.2 BAT_LOW_NO...

  • Page 30: Output Signal - No Power Supply

    COVER HS Series – User manual Table 2-7 Description of alarm interface terminals Description Purpose Relay indicating the occurrence of an alarm - normally closed (J9.1 J9.1 ALARM_NC and J9.3). Its opening indicates an alarm. Alarm relay indicating normally occurring alarm (J9.2 and J9.3). Its J9.2 ALARM_NO closure indicates an alarm.

  • Page 31: Ups Operating Modes

    COVER HS Series – User manual UPS operating modes This chapter describes the basic operating modes of the UPS, battery management and protection. 警告 危 险 Warning: There are dangerous voltages - mains and batteries inside the UPS There are no user serviceable parts inside the UPS. Only the manufacturer's authorized service provider has the opportunity to open the UPS.

  • Page 32: Bypass Module

    COVER HS Series – User manual 3.3 Bypass module Bypass is an electronic uninterruptible switch that supplies voltage to the inverter output or bypass circuit directly from the network. During normal operation, the receivers are powered directly from the inverter output, but if events such as overload, overheat or inverter failure occur, the load is automatically switched to the Bypass circuit.

  • Page 33: Automatic Restart

    COVER HS Series – User manual view of the power supply. Voltage return on the professional network automatically returns to normal mode, without the need to intervene. Note: The UPS can also be started from the battery in the so-called mode. "Cold start", ie in the absence of basic power.] 3.4.3 Automatic restart In case of prolonged power failure when the batteries are discharged after reaching the...

  • Page 34: User Manual

    COVER HS Series – User manual 4 User manual This chapter provides detailed instructions on how to turn the power supply on and off, as well as switching between the modes described in the previous chapters. All control keys and the LCD panel used to switch between the modes described below are described in detail in Chapter 5.

  • Page 35: Starting The Ups From The Battery

    COVER HS Series – User manual State Rec diode Green Battery diode Bypass diode Turn off Inv diode Green Output diode Green State diode Close the battery breaker on the UPS (for both units in parallel operation), eg on the battery rack.

  • Page 36: Procedures For Switching The Power Supply Between Modes

    COVER HS Series – User manual 4.2 Procedures for switching the power supply between modes 4.2.1 Switching from normal to battery mode The following procedure applies to both the operation of a single power supply and the parallel power supply. Open the rectifier power switch located in the UPS power switch to disconnect the UPS.

  • Page 37: Switching From Normal To Service Bypass Mode

    COVER HS Series – User manual 4.2.4 Switching from Normal to Service bypass mode. The following procedures allow you to switch the UPS from normal to maintenance bypass (Bypass mode). 警告 危 险 Attention Before performing the following procedure, make sure that the voltage and frequency parameters in the Bypass line are correct and that the inverter is synchronized to the Bypass voltage.

  • Page 38: Complete Power Off Procedure

    COVER HS Series – User manual 4.3 Complete power off procedure To completely switch off the UPS and powered receivers, proceed to step 4.2.4 to Bypass service and then disconnect the UPS from the power switchboard. 4.4 Emergency shutdown with EPO The UPS Emergency Power Button is located on the front panel of the UPS and is used for emergency shutdown in the event of a flood, fire, etc.
  • Page 39 COVER HS Series – User manual ESC Mute Transfer to Bypass Method 2: It is based on automatic periodic battery tests, performed automatically by UPS after proper configuration. To enable automatic battery tests: 1. Turn on periodic battery test. Enter the "CONFIGURE" window shown in the figure below in the Settings menu and select and confirm "Battery Auto Discharge".

  • Page 40: Lcd Panel Support

    COVER HS Series – User manual 5 LCD panel support The following section describes the functions and capabilities of the control panel in the power supply, including key functions and available information from the LCD touch screen. 5.1 Introduction The power supply panel with LCD display is located on the front panel of the UPS. The LCD display gives the user full access to work status monitoring, switching between operating modes as well as control of work parameters and event logging.

  • Page 41: Led Indicators

    COVER HS Series – User manual 5.1.1 LED indicators. The LED energy flow diagram shows the current status of the power supply, the power flow in the UPS, and the state of the individual UPS components. Detailed description of each diode below.

  • Page 42: Function Keys

    COVER HS Series – User manual 5.1.3 Function keys There are 4 keys on the power board. The meaning of the keys is described below. To activate a particular function, long press the selected key. Function Emergency power switch off. Switching to Bypass mode Switching to inverter mode Mute or unmute the speaker...

  • Page 43: Main Menu

    COVER HS Series – User manual The menu structure looks like the figure below: Home Scope Cabinet Module Setting Operate Bypass Input Mute Output Voltage Date &Time Output Current Main Output Language Fault clear Transfer to Bypass Voltage Output Load Comm.
  • Page 44 COVER HS Series – User manual Title Title Information 221.6 220.5 221.3 Data window display 49.99 49.99 49.99 State of power Running 0.00 0.00 0.00 status supply Version Submenu Sub Menu Version information Title – Displays the name of the sub-menu that is currently displayed on the LCD screen. State of power supply –...
  • Page 45 COVER HS Series – User manual 25.0 25.0 55 0 (c) LOAD window appereance (d) BATTERY window appereance In the table below the list of parameters that can be read in each of the submenus: Description Name of submenu Unit Phase voltage Phase current Main...

  • Page 46: Module

    COVER HS Series – User manual Description Name of submenu Unit Environmental temperature ℃ Ambient( Total working time Total Work T Total working time from battery Total Discharge T 5.2.3 Module Touch icon (In the bottom left of the panel), the system switches to the Module window display mode shown below.
  • Page 47 COVER HS Series – User manual Sub Menu – Includes additional windows that display information on the performance of individual UPS modules. The submenu consists of the input, output, load, info and S-code windows. Example of appearance of individual windows The submenu is shown below: 220.9 220.6 220.3...

  • Page 48: Setting

    COVER HS Series – User manual Description Name of Sub menu Unit Pout: Active power Sout: Apparent power Battery voltage + BATT+(V) Battery voltage - BATT-(V) Voltage BUS +- BUS(V) Information Battery charging voltage +- Charger(V) Total operating time of the module Fan Time Inlet air temperature module Inlet Temperature(°C)
  • Page 49 COVER HS Series – User manual The table below explains the meaning and possibility of changes in the individual settings windows. Description Sub menu Parameter There are three possible selection formats (A) year / month / day, (b) month / day / year, Date format setting Date&Time (C) day / month / year...

  • Page 50: Log

    COVER HS Series – User manual Description Sub menu Parameter Single ,parallel, Single ECO, parallel ECO,LBS, SERVICE System Mode parallel LBS For service RATE Configure the rated Parameter For serivce CONFIGURE Configure the system You have access to the Date and Time settings, the communication protocol, and the language without a password.

  • Page 51: Operate

    COVER HS Series – User manual Total Log Items - Determines the total number of recorded events. The maximum number of events that can be saved is 895. When this number is exceeded, the oldest entries are deleted. Arrow keys - Allows you to scroll through the history of events.

  • Page 52: Scope

    COVER HS Series – User manual Enable or disable bypass mode – Possible with icons (transfer to bypass mode) and (turn off the bypass mode). Turn on inverter – touching icon allows to transfer from bypass mode to inwerter. Ability to disable power module - To access the power module off from the OFF key on the module, click the icon Clear history of battery events –...
  • Page 53 COVER HS Series – User manual 220.2 220.0 220.1 The oscilloscope function allows the user to view the voltage waveforms and current output of system, and bypass voltage . Keys allows you to zoom in or out. COMEX S.A.

This manual is also suitable for:

Hs 205Hs505Hs305

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