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JMP FOX 4000 H Operation Instructions Manual

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Vehicle Lift „JMP FOX 4000 H"
From cars to vans with medium wheelbase up to 4 tonnes total weight.
Lift status: 21.04.2016, as of serial number 2017-06-1495
Status of operating instructions: 27.02.2018
Revision number: 4
JM-No. 674 00 71
Operation instructions and inspection logbook
Serial number:__________________
Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg
Web: www.matthies.de
Email: info@jmproducts.eu

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Summary of Contents for JMP FOX 4000 H

  • Page 1 Vehicle Lift „JMP FOX 4000 H“ From cars to vans with medium wheelbase up to 4 tonnes total weight. Lift status: 21.04.2016, as of serial number 2017-06-1495 Status of operating instructions: 27.02.2018 Revision number: 4 JM-No. 674 00 71 Operation instructions and inspection logbook Serial number:__________________ Johannes J.

  • Page 2: Table Of Contents

    Contents Introduction ..........................1-2 Installation protocol........................3 Handover protocol ........................4 General information ........................5 4.1. Installation and inspection of lift ...................5 4.2. Hazard instructions ......................5 Master data sheet for lift ......................6 5.1. Manufacturer ........................6 5.2. Intended use ........................6 5.3. Construction modifications ....................6 5.4.

  • Page 3: Introduction

    1. Introduction Congratulations on the purchase of your lift. Please read these operating instructions carefully and observe their contents at all times to avoid unnecessary damage, injury and danger. Any other use of this product or use above or beyond the purpose described is regarded as improper. Johannes J.
  • Page 4 Organisational measures - Keep the operating instructions at the location of use at all times and ensure they are accessible. - In addition to the operating instructions, instruction must be provided on generally valid statutory and other binding rules for the prevention of accidents and environmental protection, and these must be observed. - The awareness of safety and hazards exercised by personnel during work must be checked at least occasio- nally, taking the operating instructions into consideration.

  • Page 5: Installation Protocol

    (040 / 73 44 17 - 199). The original must be retained in the inspection logbook. Johannes J. Matthies GmbH & Co. KG Hammerbrookstraße 97 20097 Hamburg Installation protocol The verhicle lift JMP FOX 4000 H with the serial number ........was installed on ........by the company ..........in .............

  • Page 6: Handover Protocol

    3. Handover protocol The verhicle lift JMP FOX 4000 H with the serial number ........was installed on ........by the company ..........in ............. It has been inspected with regard to function and safety and commissioned. Following installation of the lift, the persons (operating personnel) listed below were instructed in handling of the lifting equipment by a trained service technician of the manufacturer or authorised dealer (competent person).

  • Page 7: General Information

    4. General information The technical documentation contains important information on the safe operation and maintenance of functiona- lity of the lift. - The installation protocol form must be signed and forwarded to the manufacturer to verify installation of the lift. - This inspection logbook contains forms to verify the non-recurring, regular and extraordinary safety inspec- tions.

  • Page 8: Master Data Sheet For Lift

    5. Master data sheet for lift 5.1. Manufacturer Lift designation: JMP FOX 4000 H Manufacturer: Johannes J. Matthies GmbH & CO.KG Hammerbrookstraße 97 20097 Hamburg 5.2. Intended use The lift is a lifting device for raising motor vehicles with a total weight of 5500 kg during normal workshop opera- tions with a maximum load distribution of 2:1 in the drive direction or contrary to the drive direction.

  • Page 9: Ce Mark/Declaration Of Conformity

    Por Ia presente declara, que el elevador modeln ... Con Ia presente dichiariamo ehe il ponte sollevatore modeUo .. TYP: JMP FOX 4000 H Serial number: ............- In Übereinstimmung mit den folgenden EG -Richtlinien und harmonisierten Normen gefertigt wurde.

  • Page 10: Technical Information

    6. Technical data 6.1. Technical data Carrying capacity: 4000 kg Load distribution: max. 3:1 or 1:3 in or contrary to the drive direction Raising time approx.: 35 sec Lowering time approx.: 30 sec Raising height: max.1990 mm Operating voltage: 3 x 400 V, 50 Hz Control voltage: 24 V Motor power:...

  • Page 11: Data Sheets

    6.3. Data sheets a) Standard version with 4090 mm...
  • Page 12 b) Lift column extension version with 4690 mm...

  • Page 13: Load Distribution

    6.4. Load distribution...

  • Page 14: Foundation Plan

    6.5. Foundation plan...

  • Page 15: Electrical Diagram And Parts List

    6.6. Electrical diagram and parts list...

  • Page 16: Hydraulic Diagram And Hydraulic Parts List

    6.7. Hydraulic diagram and hydraulic parts list...

  • Page 17: Safety Regulations

    7. Safety regulations Observe applicable, statutory and valid accident prevention regulations when handling lifts. Observance of the following regulations is indicated in particular: - The total weight of the supported vehicle should not exceed 4000 kg, whereby the maximum load distribu tionis 3:1 in the drive direction or contrary to the drive direction.

  • Page 18: Operating Instructions

    8. Operating instructions ⚠ Always observe the safety regulations during handling of the lift. Read the safety regulations in Chapter 7 carefully prior to initial operation!

  • Page 19: Raising The Vehicle

    8.1. Raising the vehicle - Drive the vehicle aligned centrally in a transverse direction into the lift. - Secure the vehicle against rolling. Pull the parking brake and engage a gear. - Pivot in the support arms and apply the adjustable pick-up plates at the points provided by the vehicle manu- facturer.

  • Page 20: Behaviour In Case Of Malfunction

    9. Behaviour in case of malfunction Impaired operational readiness of the lift may be the result of a simple fault. Inspect the plant for specified causes of faults. The Matthies workshop service should be informed if the fault cannot be remedied through checking of the specified causes.

  • Page 21: Impacting An Obstacle

    9.1. Impacting an obstacle If the lift impacts an obstacle with the tracks during lowering, the lift remains stationary due to the mechanical resistance encountered. To remove the object, press the “Up” button continuously until the obstacle can be remo- ved.

  • Page 22: Maintenance And Care

    10. Maintenance and care  Prior to maintenance, all preparations must be taken to ensure that there is no risk to life and limb and damage to objects when realising maintenance and repairs on the lift. Disconnect the main electric power supply. Secure the working area around the lift against unauthorised accessing.
  • Page 23 - Visually inspect all welds. Shut down the lift and contact your dealer if any cracks or breakages are detected in welds. - Check steel synchronisation cables for damage. Replace the complete cable set if cable breakages are detected. - Clean pin and bearing points, rollers and running surfaces for rollers and check for wear. Replace if necessary. - Check all hydraulic screw fittings for leaks.

  • Page 24: Checking Of Lift Stability

    10.2. Checking of lift stability The nuts of the approved fixing dowels are to be retightened with the torques specified by the manufacturer by means of a set torque wrench (for torque specifications, see leaflet of the respective dowel manufacturer). 10.3.

  • Page 25: Safety Inspection

    11. Safety inspection The safety inspection is necessary to ensure the operational safety of the lifting plant. It must be conducted as follows: - Prior to initial commissioning following installation of the lifting plant. Use the “Non-recurring safety inspection” form. - Following initial commissioning at regular intervals of maximum one year.

  • Page 26: Installation And Commissioning

    12. Installation and commissioning 12.1. Installation guidelines - Installation of the lift is realised by trained service technicians of the manufacturer or an authorised dealer. If the operator has appropriately trained service technicians, he can also realise installation of the lift. Installation is to be realised pursuant to the installation instructions.

  • Page 27: Installation Of Column Extension

    12.2. Installation of column extension The lift is delivered with a standard height of 4086 mm. A column extension for high roof vans (JM No. 674.00.72) can be optionally purchased, extending the overall height to 4686 mm. Column extension Screw M10x20 Nut M10 Lift column...

  • Page 28: Installation And Anchoring Of Lift

    12.3. Installation and anchoring of lift - Please note the foundation specifications (see 6.5) - Position and align the lift columns on the desired installation site pursuant to the drawing above. - Position the bore holes for the dowel anchors through the holes in the base plates. Clean the bore holes with an air bellows and cleaning brush.

  • Page 29: Installation Of Crossbar

    12.4. Installation of crossbar The crossbar can be mounted after erection of the columns. However, the screws should not be tightened firmly yet. The side with the limit switch should be mounted on the column with the control unit. The columns should stand parallel to each other during this.

  • Page 30: Installation Of Hydraulic Pump

    12.5. Installation of hydraulic pump Positioning The vibration damper between the lift column and motor is required to prevent transmission of vibration from the pump to the lift.

  • Page 31: Installation Of Safety Catch

    12.6. Installation of safety catch The safety catches should be attached in each case to the side of the column along which the hydraulic lines also run. ⚠ Ensure that the safety catch moves freely following installation.

  • Page 32: Installation Of Covers, Pipe Clips And Hydraulic Line

    12.7. Installation of covers, pipe clips and hydraulic line...
  • Page 34 ⚠ Ensure that hydraulic hoses F, G and I are firmly connected and no leaks are evident.

  • Page 35: Installation Of Synchronisation Cable

    12.8. Installation of synchronisation cable - Introduce both synchronisation cables over the upper pulleys, route them over the crossbar to the other column and then attach to the lift carriage. Caution! The cables should not cross over each other. - Check the left and right lift carriage. Both should be at an identical height. The heights should be adjusted using the adjusting screws on the steel cable if necessary.

  • Page 36: Installation Of Control Cabinet

    12.9. Installation of control cabinet ⚠ Ensure that the oil line is routed through the recess on the control cabinet.

  • Page 37: Installation Of Limit Switch

    12.10. Installation of limit switch...

  • Page 38: Installation Of Support Arm

    12.11. Installation of support arm Please first remove the securing pin from the lift carriage, then position the support arm and secure it again with the securing pin. The short arm is mounted during this at the front in the drive direction, and the long arm at the rear in the drive direction.
  • Page 39 Installation of support arm locking system The support arm locking system can be precisely adjusted using the five holes. Upper side of support arm locking system sprocket Under side of support arm locking system sprocket Washer Spring washer Screw M8 x 35 Lower support arm mount Final state A: Short support arm...

  • Page 40: Electrical Connection

    12.12. Electrical connection A) Power supply Mains power cable ⚠ It is imperative to ensure that the electric power supply is deactivated for installation of the mains power cable. A suitable 400 V supply cable with at least 5x 2.5 mm² should be used for installation.
  • Page 41 B) Safety catch A: Cable from control cabinet B: Safety catch cable...
  • Page 42 C: Cable from control cabinet D: Safety catch cable C) Shut-off bar...
  • Page 43 D) Limit switch A: Cable contact for shut-off bar C: Connector B: Crossbar D: Cable gland Clamp 102 Clamp 104...
  • Page 44 E) Pump unit A: Limit switch cable B: Column extension cable bushing...
  • Page 45 A: Limit switch cable C: Cable sleeve Clamp 102 Clamp 111...

  • Page 46: Filling And Venting Of Hydraulic System

    12.13. Filling and venting of hydraulic system Grounding Connection 400 V, U1, U2, U3 Clamp 200 Clamp 201...

  • Page 47: Commissioning

    - Ensure that the hydraulic system is clean and avoid dirt. - Fill the oil tank with 12 l hydraulic oil HLP 32 (JM No. 558.49.66). - Activate the lift and then press the “Up” button. Ensure that the lift raises, otherwise check the electric power supply and correct polarity.

  • Page 48: Change Of Installation Location

    12.15. Change of installation location Preconditions corresponding to the installation guidelines must be established for a change of installation loca- tion. Realise the location change according to the following procedure. - Raise the lift to approx. 500 mm. - Deactivate the main switch. - Disconnect the mains power.

  • Page 49: Dowel Data Sheet Mkt Sz-B 18/70 (18M12)

    12.16. Dowel data sheet...

  • Page 50: Non-Recurring Safety Inspection Before Commissioning

    13. Non-recurring safety inspection before commissioning Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds ...

  • Page 51: Regular Safety Inspection And Servicing

    14. Regular safety inspection and servicing Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds ...
  • Page 52 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 53 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 54 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 55 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 56 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 57 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 58 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 59 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...
  • Page 60 Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds    Function button “Raise” ...

  • Page 61: Extraordinary Safety Inspection

    15. Extraordinary safety inspection Fill in and retain in inspection logbook. Serial number: Check item Deficiency Comment Okay Review Missing Type plate    Brief instructions operation    Warning    Visual inspection of welds  ...

  • Page 62: Ce Confirmation

    16. CE Confirmation...

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