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OWNER'S MANUAL
PalletPal Stack-n-Go
Model FPS3000-43 NAS
mast
For models that do not have GC or ST stamped into the
Model # ______________________________________
Serial # ______________________________________
Date placed in Service __________________________
SOUTHWORTH PRODUCTS CORP
P.O. Box 1380 • Portland, ME 04104-1380
Telephone: (207) 878-0700 or (800) 743-1000
Fax: (207) 797-4734
www.SouthworthProducts.com
Email: service@SouthworthProducts.com
September 2019
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Table of Contents
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Summary of Contents for Southworth PalletPal Stack-n-Go FPS3000-43 NAS
- Page 1 For models that do not have GC or ST stamped into the Model # ______________________________________ Serial # ______________________________________ Date placed in Service __________________________ SOUTHWORTH PRODUCTS CORP P.O. Box 1380 • Portland, ME 04104-1380 Telephone: (207) 878-0700 or (800) 743-1000 Fax: (207) 797-4734 www.SouthworthProducts.com...
- Page 2 This manual was current at the time of printing. To obtain the latest, most updated version, please contact Southworth’s Customer Service Department or go to our website: www.SouthworthProducts.com, under Parts & Service you will find a complete list of current owner’s manuals to print.
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Page 3: Table Of Contents
DRIVE WHEEL ASSEMBLY ................... 25 POWER UNIT ASSEMBLY ..................... 26 CYLINDER ASSEMBLY ....................27 ELECTRICAL DIAGRAM ....................28 BATTERY CONNECTION DIAGRAM ................29 LABEL LOCATION DRAWING ..................30 ORDERING REPLACEMENT PARTS ................31 WARRANTY STATEMENT .................... 32 Southworth PalletPal Stack-n-Go / FPS300-43NAS 3... - Page 4 PalletPal Stack- 4 Southworth PalletPal Stack-n-Go / FPS300-43NAS...
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Page 5: Introduction
Please refer to these numbers when ordering parts or requesting further information. This Southworth stacker is designed for lifting, lowering and positioning a wide variety of loads. WHERE UNIQUE SITUATIONS ARISE, WHICH ARE NOT COV- ERED IN THIS MANUAL, CALL SOUTHWORTH PRODUCTS FOR FURTHER INSTRUCTIONS. -
Page 6: Responsibility Of Owners And Users
Repairs All repairs shall be made by qualified personnel in conformance with Southworth’s instructions. Before Operation Before using the device, the operator shall have: •... -
Page 7: Safety Alert Symbols And Signal Words
(OSHA 1910.178 29QFR-7-1-06 Edition) Southworth does not offer operator training. Operator training programs may be offered by your local Southworth dealer or obtained online. Enter, "powered industrial truck operator training" into a search engine. -
Page 8: Safety Precautions
Operate at a speed that allows you to stop safely. Southworth has identified certain hazards that may oc- Be even more careful on slippery or uneven sur- cur during the maintenance and use of these lifts. For faces. - Page 9 DO NOT operate when parts of anyone’s body may be close to mast structure or any moving parts. DO NOT drop loads on platform or forks. DO NOT alter or modify this stacker in any way. Southworth PalletPal Stack-n-Go / FPS300-43NAS 9...
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Page 10: Installation Instructions
B. REMOVING FROM PALLET Check to see if chains are in place, and that the lift sys- Each of the Southworth stackers is shipped out on a tem is in working order. Inspect for oil leaks. pallet or skid. Prior to removing the unit from the pal- let or skid, remove all tie down straps and packaging. -
Page 11: Set Up Procedure For Palletpal Stack-N-Go Straddle Legs
When adjusted correctly, white Second - tighten Bolt(s) 2 to 85 foot pounds. line cannot be seen. Third - tighten Bolt 3 to 25 foot pounds - NOT 85. Last - securely tighten all lock nuts. Southworth PalletPal Stack-n-Go / FPS300-43NAS 11... -
Page 12: Operator Instructions
When you release your hand from the but- terfly control, it automatically will resume to the neutral position and the speed of the stacker will slow down. 12 Southworth PalletPal Stack-n-Go / FPS300-43NAS... - Page 13 D. Inspect pump and cylinder for oil leaks. Check hydraulic oil level. Check hydraulic fittings and hoses. G. Check ram for nicks/damage. 4. Frame Assembly A. Check chain roller assembly connections. B. Check for any worn or damaged parts. Southworth PalletPal Stack-n-Go / FPS300-43NAS 13...
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Page 14: Suggested Daily Operator Checklist
4. Check Horn Function 5. Check Brake Function OPERATOR ID DATE DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANYWAY REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! 14 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 15: Battery Maintenance & Charging
Voltage of the battery may be too low to cause the char- ger to start. It must be at 10.5 volts to initiate charge. VOLTAGE Approx. 12.7 V Fully charged Approx. 12.2 V 1/2 charged Approx. 12.0 V 1/4 charged Approx. 11.6 V Discharged Southworth PalletPal Stack-n-Go / FPS300-43NAS 15... -
Page 16: Maintenance
MONTHLY OPERATIONS MAINTENANCE CHECKS: MAINTENANCE Battery (maintenance free) Operation of Southworth Stack N Go is very simple A. Clean terminals. — as is their construction. They require very little B. Clean battery compartment area if there are maintenance. Reasonable care will result in excellent signs of corrosion. -
Page 17: Troubleshooting
B. Turn off key switch or disconnect the battery ter- The following is a procedure for adjusting the idler minals. wheel on the Southworth Stack N Go. Under normal conditions this should not be necessary becaus the idler 1. Unit will not lift (motor does not wheel has been adjusted at the factory. -
Page 18: Stacker Body Components
PalletPal Stack- STACKER BODY COMPONENTS Item Description Leg Assy Outer Mast Assy Inner Mast Assy Lift Frame Assy Rear Box Assy Steering Assy 18 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 19: Cabinet Assembly
Battery Charger 14 Battery Meter 25 Nut Steering Cover 15 Key Switch 26 Caster Wheel Body Weldment 16 E‐Stop Switch Rear Box Cover 17 Bolt Cover Holder 18 Washer Electrical Compone 1 19 Battery Holder Screw 20 Bolt 10 Washer 21 Washer 11 Bolt 22 Nut Southworth PalletPal Stack-n-Go / FPS300-43NAS 19... -
Page 20: Carriage Assembly
PalletPal Stack- CARRIAGE ASSEMBLY Item Description Item Description Fork Snap Ring Snap Ring Lift Frame Fork Shaft Snap Ring Roller Wheel Carriage Roller Wheel Roller Wheel Shaft 20 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 21: Outrigger Leg Assembly
SOUTHWORTH OUTRIGGER LEG ASSEMBLY Item Description Screw Bottom Mast Beam Weld Snap Ring Bearing Front Wheel Shaft Front Wheel Southworth PalletPal Stack-n-Go / FPS300-43NAS 21... -
Page 22: Inner Mast Assembly
Washer 17 Chain Wheel Shaf 1 Screw 10 Screw 18 Nut Screw 11 U Bolt 19 Chain Drawbar Travel Switch Holder 12 Washer 20 Pin 13 Nut 21 Split Pin Travel Switch 14 Cylinder 22 Leaf Chain Mast Weldment 15 Chain Wheel Chain Wheel Footstock 16 Bearing 22 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 23: Steering Assembly
22 Washer 37 Locating Sleeve 23 Bolt 38 Snap Ring Travel Switch 24 Key 10 Washer Screw 25 Washer 11 Round Nut 26 Bolt 12 Washer 27 Bolt 13 Bearing 28 Washer 14 Handle Base Weld 29 Washer 15 Round Nut 30 Nut Southworth PalletPal Stack-n-Go / FPS300-43NAS 23... -
Page 24: Control Pod
PalletPal Stack- CONTROL POD Item Description 7101 Scew M6x12 7102 Handle Bottom Cover 7103 Front Button 7104 Electrical Outlet (Big) 7105 Electrical Outlet (Small) 7106 Left Handle Cover 7107 Upper Cover 7108 Spring 7109 Horn Button 7110 Button Group 7111 Right Handle Cover 7112 Bolt M3x10 7113 Washer 7114 Switch Cover 7115 Switch 24 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 25: Drive Wheel Assembly
12 Seal Ring 21 Seal Brake 13 Annular Gear 22 Wheel Ring 14 Spring Washer 23 Screw Bearing 15 Shaft Gear 24 Motor Sleeve Sleeve 16 Flat Gear 25 O‐Ring C Clip 17 Bearing 26 Motor Beveled Pinion 18 Bevel Pinion 27 Flat Key Southworth PalletPal Stack-n-Go / FPS300-43NAS 25... -
Page 26: Power Unit Assembly
Hoop Clamp Contactor Connect Shaft Center Block Flow Control Valve Relief Valve Bolt 10 Return Pipe 11 Suction Pipe 12 Suction Pipe Adapto 2 13 Filter 14 Check Valve 15 Solenoid Valve 16 Coil 17 O‐Ring 18 Gear Pump 19 Bolt 20 Bolt 21 Tank Cap 22 Plastic Tank 26 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 27: Cylinder Assembly
SOUTHWORTH CYLINDER ASSEMBLY Item Description Item Description Item Description Velocity Valve Wearable Ring Dustproof Ring Cylinder Barrel Piston 10 Wearable Ring Spacer 11 Piston Rod U‐Ring Direction Sleeve 12 O‐Ring Southworth PalletPal Stack-n-Go / FPS300-43NAS 27... -
Page 28: Electrical Diagram
PalletPal Stack- 28 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 29: Battery Connection Diagram
SOUTHWORTH Southworth PalletPal Stack-n-Go / FPS300-43NAS 29... -
Page 30: Label Location Drawing
PalletPal Stack- Figure 2: Labels & Precautionary Markings 30 Southworth PalletPal Stack-n-Go / FPS300-43NAS... -
Page 31: Ordering Replacement Parts
SOUTHWORTH Ordering Replacement Parts Southworth has carefully chosen the components in your lift to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications of the machine. -
Page 32: Warranty Statement
There are no implied warranties of any kind, more specifically; there are no warranties of merchant- ability or fitness for any particular purpose. Southworth Products’ sole warranty shall be as set forth in this limited warranty. Southworth Products will elect to repair or replace a defective component without charge, if any components should become defective within the limited warranty period.
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