Martin DT2H Installation Manual

Main scraper

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MARTIN

DT2H -

Main Scraper

Installation Manual

M3699UK

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Page 1 ® MARTIN DT2H - Main Scraper Installation Manual M3699UK...
Page 3: Table Of Contents
Materials and tools required .......... 3 3.1.2 Preparatory measures ........... 3 Installation ................ 5 Safety instructions.............. 5 Installation of the MARTIN® D2H main scraper....6 4.2.1 Determining the installation position ......6 4.2.2 Installation of the spring tensioner......... 8 4.2.3 Installing the scraper .............
Page 4 MARTIN ® DT2H main scraper .......... 33 MARTIN ® DT2H tensioners..........33 ® MARTIN DT2H main scraper blade cartridge....33 MARTIN ® Inspection Doors ..........34 Installation manual ............34 Miscellaneous ..............34 Warning label / Warning tag..........34 MARTIN ®...
Page 5: Introduction
"Appropriate Use"; or for any damage caused by the use of accessories and/or spare parts, that were not delivered and/or certified by Martin Engi- neering. The products from Martin Engineering are designed for a long ser- vice life.
Page 6: Reference To Additional Documentation
• DIN/EN 60204-1 "Safety of machinery - Electrical equipment of machines, Part 1, General requirements", edition 2007-06 • DIN EN 82079-1 Preparation of instructions for use - Structuring, content and presentation - Part 1: General principles and detailed requirements. © Martin Engineering GmbH M3699UK-11/13...
Page 7: Classification Of Hazards
NOTE Contains information to the installation or use of the product and points to situations, that cause neither injuries nor property dam- age, but is nevertheless important information. © Martin Engineering GmbH M3699UK-11/13...
Page 8: Appropriate Use
Appropriate Use The Martin ® DT2H main scraper can be used only for cleaning a conveyor belt in the lower section of a conveyor belt system. In do- ing so, the scraper must be installed immediately behind a head drum or counter pressure roller.
Page 9: Safety At Work
Operating or maintenance and installation personnel Personnel are considered to be authorised, if they have been in- structed in the use of the product and have read the installation man- ual completely and understood it. © Martin Engineering GmbH M3699UK-11/13...
Page 11: Description Of The Product
Martin Engineering recommends not to use this scraper if the con- veyor belt has boreholes, openings or other signs of damage.
Page 12: Spring Tensioners
Type explanation For the Martin ® DT2H main scraper, scraper blades are available in different material designs. The required design can be selected to match the respective material conditions. The choice of different scraper blades is listed in the section on "Part numbers".
Page 13: Installation Preparation
• Two warning labels for crushing hazard, part no.: 30528G • Two warning labels for reversible tensioner, Part no. 37827 4. Missing or damaged parts should be reported to Martin Engi- neering or the authorized dealer. © Martin Engineering GmbH...
Page 15: Installation
Install the spring tensioner on the side that is most easily accessi- ble. The side that is most easily accessible is called the "operator side" in this manual, while the other side is called the "opposite side". © Martin Engineering GmbH M3699UK-11/13...
Page 16: Installation Of The Martin D2H Main Scraper
Installation of the MARTIN D2H main scraper ® 4.2.1 Determining the installation position The position of the middle axis of the conveyor belt scraper must be determined on both sides of the chute wall. In the process, the posi- tions are determined where the shaft of the conveyor belt scraper passes through the chute wall or where the spring tensioner is in- stalled on the chute wall.
Page 17 Spring tensioner Air tensioner Abb. 1: Creating the installation openings in the chute NOTE Martin Engineering recommends for improved maintenance and repair access the installation of a MARTIN ® inspection door. 3. Mark the vertical and horizontal centre line of the driving drum on the operator side of the chute wall to determine the midpoint (A) of the driving drum.
Page 18: Installation Of The Spring Tensioner
3. Repeat the steps 3 and 4 for installing the installation console on the opposite side. Use the installation console with the shaft- arresting mechanism (Fig. 4 on page 16) © Martin Engineering GmbH M3699UK-11/13...
Page 19: Installing The Scraper
Abb. 4: Arresting the scraper shaft (1) 5. Next, push the scraper shaft out through the shaft arresting mechanism of the installation console on the opposite side. © Martin Engineering GmbH M3699UK-11/13...
Page 20 7. Align the end of the scraper with the outer edge of the installa- tion console on the operator side NOTE If the scraper shaft is too long, this can be shortened accordingly on the opposite end. © Martin Engineering GmbH M3699UK-11/13...
Page 21 Abb. 6: Sliding the scraper blade holder in 8. Push the scraper blade holder on the scraper shaft at the oper- ator end. Abb. 7: Locking the scraper shaft © Martin Engineering GmbH M3699UK-11/13...
Page 22: Centre The Scraper Shaft Below The Conveyor Belt
Slide the scraper shaft until distance A is equal to distance B. The conveyor belt should protrude about 50 to 100 mm on both the left and the right sides. The cleaner blades must be positioned in the middle under the conveyor belt. © Martin Engineering GmbH M3699UK-11/13...
Page 23: Adjust The Blade Shaft Parallel To The Conveyor Belt
Once all the measurements are correct and the main scraper is ad- justed it can then be fixed in position; and if not, it should be rein- stalled or re-positioned. NOTE The following steps are necessary only if an air tensioner is being used. © Martin Engineering GmbH M3699UK-11/13...
Page 24 3. Connect the other interface of the T-piece with the input of the compressed air system or, if required, with the output of the pressure control device. Connect the compressed air supply or a compressed air system to the input of the pressure control de- vice. © Martin Engineering GmbH M3699UK-11/13...
Page 25: Tensioning The Blade
1. Loosen the locknut over the spring on both sides. 2. Turn the adjusting nut (best on both sides simultaneously) until the scraper blades touch the conveyor belt only slightly. 3. Check whether the scraper blades have the same distance to the conveyor belt. © Martin Engineering GmbH M3699UK-11/13...
Page 26 (mm) 400-500 500-650 650-800 800-1000 1000-1200 1200-1400 1400-1600 1600-1800 1800-2000 2000-2200 2200-2400 2400-2600 2600-2800 2800-3000 Tab. 2: Recommended spring tension * Starting from a belt width beyond 1,400 mm, another spring is used. © Martin Engineering GmbH M3699UK-11/13...
Page 27 (see Fig. 18, page 30). 1. To adjust the MARTIN ® DT2H scraper with an air tensioner, pressure must be applied to the bellows in accordance with Ta- ble 3. 2. When using a pressure control device, connect the lockable ballcock outside on the housing with the compressed air sup- ply.
Page 28 Back side Abb. 14: Adjusting the air tensioner Conveyor belt width Required pressure (mm) (bar) 400-500 500-650 650-800 800-1000 1000-1200 1200-1400 1400-1600 1600-1800 1800-2000 2000-2200 2200-2400 2400-2600 2600-2800 2800-3000 Tab. 3: Recommended values of compressed air © Martin Engineering GmbH M3699UK-11/13...
Page 29: Test Run
Affix the warning labels for the conveyor belt prod- ucts (Part no. 23395) so that they are visible to the system op- erator at the chute wall - see also Fig. 17 on page 31 for this purpose. © Martin Engineering GmbH M3699UK-11/13...
Page 30 • Wear and tear: a little wear and tear is normal, as soon as the wiper blades have got adjusted to the contour of the conveyor belt, this stops happening. • Material accumulation: material should have accumulated between the cleaner blades and on the return side. © Martin Engineering GmbH M3699UK-11/13...
Page 31: Installations - Check-List
The main scraper should not raise the conveyor belt (see Fig. 19). The scraper blades must be installed in the centre of the conveyor belt and/or head drum. Tab. 4: Installation check-list © Martin Engineering GmbH M3699UK-11/13...
Page 32: Placing The Warning Label Or The Warning Pendant
54 (1400-1600) 60 (1600-1800) 72 (1800-2000) 84 (2000-2200) 96 (2200-2400) 102 (2400-2600) 108 (2600-2800) 120 (2800-3000) Aufkleber sichtbar für den Anwender anbringen 0049 (0)6123 97820 www.martin-eng.de Teilenr. 37827G Abb. 17: Warning label for conveyor products © Martin Engineering GmbH M3699UK-11/13...
Page 33: Maintenance
4. Check the tension of the scraper and tighten it if necessary. 5. If there are any signs of malfunctions, turn off the relevant parts of the conveyor belt system. To get support, contact Martin En- gineering or one of its representatives. DO NOT operate the conveyor belt system until the reason for the problem has been identified and resolved.
Page 34 Inspect scraper blades regularly and replace in time! 8. Clean all warning labels. Replace any warning labels that can- not be read. Warning labels may be purchased from Martin En- gineering or an authorised dealer. CAUTION! FLYING PIECES! Tools or installation parts that are left behind can fall from a moving conveyor belt and cause slight injuries and property damage.
Page 35 There is a risk of the main scraper getting damaged and/or the conveyor belt getting damaged by overheating. Only operate the primary cleaner when the conveyor belt is run- ning. 11. Monitor the scraper and test its cleaning performance. © Martin Engineering GmbH M3699UK-11/13...
Page 36: Replacing The Scraper Blades
Pull at the grip (Fig. 20, 2) in order to remove scraper blade cartridge from the shaft and from the in- stallation console. Pull out the scraper blade cartridge com- pletely from the shaft. Place the cartridge on a level and stable surface. © Martin Engineering GmbH M3699UK-11/13...
Page 37 • Insert the end stop again. (In case of severe wear and tear, it may become necessary to replace the end stop). • Place the scraper blade cartridge again on the scraper shaft and insert the locking pin on the operator side. Re- tighten the scraper. © Martin Engineering GmbH M3699UK-11/13...
Page 39: Troubleshooting
Therefore faults can occur other than those listed here. In this case, Martin Engineering or a representative can help with the positioning or with customised solutions. Use the conveyor system only after the fault has been identified and rectified.
Page 40 Vibrations of the conveyor Install the pressure roller above the belt are transferred. scraper. The scraper is fixed either Adjust the tension if necessary. too loosely or too tightly to the conveyor belt. Tab. 5: Troubleshooting © Martin Engineering GmbH M3699UK-11/13...
Page 41: Storage, De-Installation, Disposal
+30°C and 60% relative humidity. De-installation De-installation is the reverse of the installation (refer to section 4.2.2., page 18). Disposal Assemblies and / or component parts of the Martin Engineering brush cleaners should be disposed of properly after use. • Complete assemblies should de-installed separated according to material and disposed of.
Page 43: Part Numbers
MARTIN DT2H main scraper ® • MARTIN ® DT2H main scraper: Part no. DT2H-XXXXXXXXX • MARTIN ® DT2H main scraper with extended shaft: Part no. DT2H-XXXXXXXEX MARTIN DT2H tensioners ® • MARTIN ® IN-LINE reversible spring tensioner Part no. 37806 ®...
Page 44: Martin ® Inspection Doors
Warning label / Warning tag • Warning label for conveyor products: Part no. 23395 • Values of tension for the DT2H tensioner: Part no. 37827 • Warning label for crushing hazard: Part no. 30528 © Martin Engineering GmbH...
Page 45: Martin ® Dt2H Main Scraper
Screw, HHC 3/8" - 16 NC X 6" ZP 37834 Hex. nut 3/8" - 13 NC, self-locking 14201 IN-LINE reversible spring tensioner 37806 IN-LINE air tensioner 37806-A ® Tab. 6: MARTIN DT2H Main scraper - Parts list © Martin Engineering GmbH M3699UK-11/13...
Page 46 -54X54XXXX -60X54XXXX -60X60XXXX -66X60XXXX -66X66XXXX -72X66XXXX -84X78XXXX -108 -108 -108 -96X90XXXX -120 -120 -120 Tab. 7: MARTIN DT2H Main scraper - Part numbers and quantities ® S = Standard design E= Design with extended shaft © Martin Engineering GmbH M3699UK-11/13...
Page 48 2595 3204 2934 3543 -96X90XXXX 2286 2667 3277 2900 3509 3239 4001 -114X108XXXX 2743 3124 3357 3696 Tab. 8: MARTIN DT2H Main scraper - Dimensions ® S = Standard design E= Design with extended shaft © Martin Engineering GmbH M3699UK-11/13...
Page 49 Spring height: 65 mm <= 1.600 mm belt width Spring tensioner Spring height: 64 mm > 1,600 mm belt width Back side Spring tensioner Operator side Abb. 22: MARTIN DT2H main scraper spring tensioner ® © Martin Engineering GmbH M3699UK-11/13...
Page 50 Screw, SHS ½" 13 NC x 2" - SS 22763-06 Screw, SHS ½" 13 NC x 1-1/2" - SS 33190 Warning label for crushing hazard 30528G Tab. 9: MARTIN IN-LINE reversible spring tensioner - Parts list ® © Martin Engineering GmbH M3699UK-11/13...
Page 51: Martin ® In-Line Air Tensioner
8.10 MARTIN IN-LINE air tensioner ® Screw distance Air tensioner Air tensioner Operator side Back side Abb. 23: MARTIN ® DT2H main scraper air tensioner Item Description Part no. Quantity Installation plate 37807 Guide rod 37814 Compressed air bellows 32537...
Page 52: Durt Tracker Scraper Blades
Part no. Item 7 DT2H-XXAXXXXXX In-line with tungsten carbide insert 36937-T DT2H-XXTXXXXXX Reversible with tungsten carbide insert 32494-T DT2H-XXUXXXXXX Reversible urethane 32494-06U Tab. 11: DT2H Scraper blades - Part numbers Scraper blade Shore Max. Min. - Max. hardn belt Temperature Code Colour...
Page 53: Part Number - Description
8.12 Part number - description DT2H - XXXXXXXXX Optional accessories A = Air tensioner S = Spring tensioner 0 = Without tensioner Options for the main base P = Painted E = Extended and painted Blade colour (See Table 17}...
Page 55: Declaration Of Incorporation
Declaration of Incorporation The following is the EC Declaration of Incorporation for the incom- plete MARTIN ® DT2H main scraper. © Martin Engineering GmbH M3699UK-11/13...
Page 56 Product designation: Conveyor belt scraper of the make / type: ® MARTIN DT2H main scraper with the serial number: not required complies with the following regulations: EC Machinery Directive 2006/42/EC DIN EN 618 - Equipment and systems for bulk goods...
Page 60 PROBLEM SOLVED ™ MARTIN ENGINEERING GMBH In der Rehbach 14 65396 Walluf, Deutschland Phone +49 (0)6123 97820 Fax +49 (0)6123 75533 E-Mail: info@martin-eng.de Subject to technical modifications www.martin-eng.de Quality Management System certified DNV - ISO 9001 Form No. M3699UK-11/13 ©MARTIN ENGINEERING 2013...

Martin DT2H Installation Manual

1 Introduction

2 Description of the Product

3 Installation Preparation

4 Installation

5 Maintenance

6 Troubleshooting

7 Storage, De-Installation, Disposal

8 Part Numbers

9 Declaration of Incorporation

10 Notice

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