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Festo SBO Series Manual

Festo SBO Series Manual

Compact vision system
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Compact Vision System
Manual
Electronics
Description
Compact Vision
System
Type SBO...−Q−...
Manual
548 319
en 0702a
[715 318]

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Summary of Contents for Festo SBO Series

  • Page 1 Compact Vision System Manual Electronics Description Compact Vision System Type SBO...−Q−... Manual 548 319 en 0702a [715 318]...
  • Page 3 ....... . . 548 319 © (Festo AG & Co. KG, D 73726 Esslingen, Federal Republic of Germany, 2007) Internet: http://www.festo.com...
  • Page 4 Contents and general instructions Trademarks ® Harax is a registered trade mark of HARTING Electronics GmbH & Co. KG ® Harting RJ Industrial is a registered trade mark of HARTING Electronics GmbH & Co. KG Festo P.BE−SBO−Q−EN en 0702a...

  • Page 5: Table Of Contents

    ......... . . 3−6 3.2.1 Connecting the operating voltage and I/Os ....3−6 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 6 ........A−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 7 ............B−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 8 Contents and general instructions Festo P.BE−SBO−Q−EN en 0702a...

  • Page 9: Intended Use

    When used together with conventional accessory compo nents, such as sensors and actuators, the specified limits for pressures, temperatures, electrical data, torques etc. must be complied with. National and local safety regulations must also be observed. Festo P.BE−SBO−Q−EN en 0702a...

  • Page 10: Range Of Application And Certifications

    Canada and the United States": Rules for complying with the UL certification can be found in the UL−specific brief operating instructions. The technical specifications listed there apply first. The technical specifications in this documentation may show deviating values. VIII Festo P.BE−SBO−Q−EN en 0702a...

  • Page 11: Safety Information

    Clean the lens or the safety window if they are dirty or if there are dirt deposits on them: with an air gun or with clean unlubricated compressed air. with a soft moist cloth and non−abrasive cleaning agents. Festo P.BE−SBO−Q−EN en 0702a...

  • Page 12: Service

    · location, especially screened from the heat emitted by other devices and from sources of light. Service Please consult your local Festo repair service if you have any technical problems. Target group This description is intended exclusively for technicians trained in control and automation technology who have ex perience in installing and commissioning electronic systems.

  • Page 13: Important User Instructions

    This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Festo P.BE−SBO−Q−EN en 0702a...
  • Page 14 Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment−friendly use of Festo products. Text markings The bullet indicates activities which may be carried out in · any order. 1. Figures denote activities which must be carried out in the numerical order specified.

  • Page 15: Notes Regarding This Description

    CheckKon Help Functional description of CheckKon software Help system for the CheckOpti Help Functional description of CheckOpti CheckOpti software Description SBO−DeviceManager Help Functional description of the SBO−DeviceManager SBO−DeviceManager Tab. 0/2: Documentation for the Compact Vision System XIII Festo P.BE−SBO−Q−EN en 0702a...

  • Page 16: Product−Specific Terms And Abbreviations

    CP system. CP string Entirety of the CP modules and CP cables connected together to a CP master’s CP connection. CP system Complete electrical installation system consisting of a CP master with one or more CP strings. Festo P.BE−SBO−Q−EN en 0702a...
  • Page 17 Gain See sensor gain Digital input Input module Input module I/O modules Collective term for the modules which provide digital inputs and outputs (e.g., CPX I/O modules, CP input modules and CP output modules). Festo P.BE−SBO−Q−EN en 0702a...
  • Page 18 Combination of the protocols TCP and IP, the most−widely used protocol in communication via Ethernet. Test program Definition of the parts to be detected and the features to be determined Tab. 0/3: Product−specific terms and abbreviations Festo P.BE−SBO−Q−EN en 0702a...

  • Page 19: System Summary

    System summary Chapter 1 1−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 20 ..........1−17 1−2 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 21: Structure Of The Sbo Compact Vision System

    The configuration, commissioning and operation of the Compact Vision System SBO...−Q−... are done with the software packages CheckKon, CheckOpti and the SBO−DeviceManager. User−specific firmware versions can be loaded into the device for special applications. 1−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 22 I/Os or by a PC. Compact Vision System (here type SBOC−...) PC with software packages Fig. 1/1: Direct networking with the PC Hub/switch Compact Vision System (here type SBOC−...) PC with software packages Fig. 1/2: Camera network 1−4 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 23: Variants

    Integrated LED lighting Simple to integrate due to com Protection classes IP65 and IP67 pact design SBOI−Q−R1C Like type SBOI−Q−R1B, but CMOS sensor in colour Tab. 1/2: Variants of the Compact Vision System type SBOI−Q−... 1−5 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 24 Only in conjunction with protective tubing supplied Lenses with CS−mount thread without protective tubing can also be used (see section 1.5). Entocentric, telecentric or hypercentric lenses can also be used Tab. 1/3: Variants of the Compact Vision System type SBOC−Q−... 1−6 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 25: Mode Of Operation

    PC or with a PLC by means of the Ethernet in terface. Other I/O options are available via the CAN interface. Commissioning For commissioning and operation, the corresponding soft ware packages are used (see also chapter 1.3). 1−7 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 26: Display And Connecting Elements

    Fig. 1/3: Display and connecting element type SBOI−Q−... Adapter for protective tubing Protective tubing Lens (on request) Status LEDs CAN interface Ethernet interface Power supply and digital I/Os Fig. 1/4: Display and connecting elements type SBOC−Q−... 1−8 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 27 Tab. 3/6 Data output (e.g. analysis data, etc.) Plugs, M12x1, CAN interface for extending the I/O 5−pin functionality of the device For pin allocation, see Tab. 3/7 Tab. 1/4: Connections of the Compact Vision System 1−9 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 28: Software Packages

    Tab. 1/5: Functions of CheckKon CheckOpti makes it possible to create test programs. The SBO−DeviceManager provides the following functions: Changing the networks settings of the device (IP address, gateway, etc.). Transfer of firmware to the device. 1−10 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 29: Accessory

    Cables and plug connectors for continuous use in an industrial environment are commercially ® available, e.g. from HARTING Electronics GmbH & Co. KG (product program Harax M12 or from ® Harting RJ Industrial ) or from Franz Binder GmbH + Co. electrical components KG (series 825) 1−11 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 30 Lens Standard lens, focal depth 12 mm SBOL−25 Lens Standard lens, focal depth 25 mm SBOL−C−5 Adapter 5 mm spacer ring (CS mount to C mount) SBOL−IP−50 Cylinder barrel BG Protective tubing Tab. 1/6: Accessory 1−12 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 31: Selection Of A Lens For Sboc

    In order to use C−mount lenses without the protective tubing and without the adapter for protective tubing fastening, you have to screw in the SBOL−C−5 adapter (5 mm spacer ring) to ensure the correct mounting dimensions (see also section 1.4). 1−13 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 32 G : Object size (size of field of vision) f : Focal depth B : Picture or sensor size The horizontal dimension of the sensor is: for type SBO...−Q−R1... 6.61 mm for type SBO...−Q−R2... 8.6 mm Tab. 1/7: Calculation formula 1−14 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 33 A lens with focal depth 25 generates a field of vision approx. 100 mm wide at a work distance of 400 mm with SBO...−Q−R1. The following diagrams (see Fig. 1/5) can be used to make rough estimates. 1−15 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 34 1. System summary SBO...−Q−R1... SBO...−Q−R2... Focal depth 35 mm Focal depth 12 mm Focal depth 25 mm Fig. 1/5: Work distances g [mm] and object size G [mm] for typical fixed focal depths 1−16 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 35: Lighting Selection

    A light source is appropriate when the inspection part prop erties to be tested are brought out with the maximum contrast. For the identification of various properties or inspection parts, you should switch among various light sources, if necessary. 1−17 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 36 Tab. 1/8: Light sources Note Use backlight preferably if it allows the type of detection. · This usually allows reliable images and results to be pro duced even if there are disturbances by extraneous light. 1−18 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 37: Fitting

    Fitting Chapter 2 2−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 38 Mounting/dismantling of lens and protective tubing for SBOC . . . 2−7 2.1.5 Dismantling the protective foil for SBOI ..... . 2−8 2−2 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 39: Fitting

    Note Use screening e.g. opaque, black housing against · uncontrollable extraneous light (e. g. ceiling lights, windows, etc.). Uncontrollable extraneous light influences the image production and therefore the results. 2−3 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 40: Connecting The Compact Vision System

    HMSV−11 (not included in the adapter kit) SBOA−HMSV−41 Adapter BS Adapter kit. The adapter has an internal thread G 1/4" for mounting to a commercially−available photo/video tripod. Tab. 2/1: Adapter kits for mounting 2−4 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 41: Dimensions Of The Sbo Compact Vision System

    2. Fitting 2.1.2 Dimensions of the SBO Compact Vision System Principal axis Fig. 2/1: SBOI dimensions Principal axis Fig. 2/2: SBOC dimensions with protective tubing 2−5 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 42: Mounting With Adapter Kit Type Sboa−Hmsv−39

    Proceed with mounting as follows: Place the Compact Vision System so that the field of vision · is unhindered and the LEDs on the rear of the housing can be seen. Tighten the mounting screws evenly. · 2−6 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 43: Mounting/Dismantling Of Lens And Protective Tubing For Sboc

    Before attaching the protective tubing: Check that the seal has a good fit on the protective tubing. · Carefully place the protective tubing in the mounting and · tighten it by hand by turning it in a clockwise direction. 2−7 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 44: Dismantling The Protective Foil For Sboi

    Carefully remove this protective foil before starting with · commissioning. Note Make sure that the safety window is not subject to any · mechanical stress. Any scratches or grooves have an influence on the image quality, and therefore on the test quality. 2−8 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 45: Installation

    Installation Chapter 3 3−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 46 Connecting the CAN interface ......3−15 3−2 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 47 Lines with high levels of interference can cause electro magnetic disturbances. Do not lay control lines in the vicinity of such lines: If · necessary, use separate wiring channels, separate cable bundles or separate cables. 3−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 48 EMERGENCY STOP (e. g. switching off the load voltage for the valves and output modules, switching off the pressure). 3−4 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 49 28 V and more with low output voltages. Correct operation can only be guaranteed if the per mitted operating voltage range is not exceeded (see Technical Data in appendix A.4). 3−5 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 50: Connecting The Operating Voltage And I/Os

    Make sure that the max. permissible operating voltage · range is not exceeded (see Technical Data, in appendix A.4). Protect the power supply of the Compact Vision System · externally with a fast acting 2 A micro fuse. 3−6 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 51 3. Installation Note Use only one of the following original cables from Festo · for connecting the power supply and the inputs/outputs. The following table shows the original cables which should be used for connecting the power supply and the I/Os:...
  • Page 52 The function and function behaviour of the I/Os can be configured with the help of system parameters in CheckKon. The function behaviour of the I/Os is to be distinguished in the different evaluation modes, see chapter 4.8. 3−8 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 53 Compact Vision System must be protected externally. Fast−acting 2 A micro fuse. the residual current of all outputs must not exceed 1.5 A. the cable screening must be connected with low impedance to the earth potential. 3−9 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 54 3. Installation +24 V I0: Trigger signal O0: Ready for operation O1: Good part O2: Bad part External fuse Cable screening Fig. 3/2: Example of a system parameter configuration with default values 3−10 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 55 If in doubt, ask your network administrator whether · appropriate bandwidths are available for you or what an optimum network structure for you would look like. Comply with the necessary system requirements. · 3−11 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 56 Ethernet connection Via the Ethernet interface, the connection to the PC and to Festo FEDs or other EasyIP−compatible devices can be estab lished. In order to make a connection possible, several require ments must be fulfilled with regard to the network address of the device as well as that of the PC;...
  • Page 57 10BaseT/100BaseTX for 100 Mbit networks. Note Use a screened plug connector which will guarantee · continuous contact between the screening/shield and the Compact Vision System. Connect the screening of the Ethernet cable with low · impedance to earth potential. 3−13 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 58 (see also Tab. 3/5). Original cable type SBOA−K30E−M12S Crossover cable Cable coupling Fig. 3/3: Direct connection with the PC (here type SBOC−...) 3−14 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 59 The functional principle of the CAN interface depends on the system parameters set for the device. To use the CAN interface, it must be configured appropriately. The protocol to be used is also defined here (see sections 4.9.4 and 4.9.5). 3−15 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 60 3. Installation 3−16 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 61 Commissioning Chapter 4 4−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 62 ........4−53 4−2 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 63: Commissioning

    See also CheckOpti Help. The commissioning steps are usually taken in the sequence of the following chapters. For optimising the system, it may be necessary to repeat steps which have already been carried out. 4−3 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 64: Installation Of The Software Packages

    You can install the software packages from the CD ROM as follows: 1. Close all programs. 2. Place the corresponding Festo CD in your CD ROM drive. If Auto Run is activated on your system, installation will start automatically and you can skip steps 3 and 4.

  • Page 65: Check The Network Settings On The Pc

    Fig. 4/1: Network and dial−up connections Check in the window Local Area Connection properties...", · especially the properties of the entry Internet protocol (TCP/IP) properties". 4−5 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 66 The settings of the PC network connection and the camera must match. Select different IP addresses which are not assigned to · other network devices (see Tab. 4/1). Via the sub−network mask, select the identical address · range (see Tab. 4/1). 4−6 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 67 Further information can be found in chapter 4.4 and appendix A.2. Note The following address is set on the Compact Vision System when it leaves the factory: 192.168.2.10 Note Start the PC again if network settings have been modified. 4−7 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 68: Making Network Settings With The Compact Vision System

    You must also adapt the properties of the device search (search range and search duration) accord ingly. If you have any problems, please consult your system administrator. 4−8 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 69 Connect the device directly to your PC, if possible. By · doing this, you rule out incorrect network configurations. Also, the search function will find the device even if the set ting Visibility in search requests" is set to Local (1 router)". 4−9 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 70 PC. If you have any problems, please consult your system administrator. Note Additional information on IP addressing can be found in the appendix and in the description for the SBO−Device Manager. 4−10 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 71: Establishing A Connection To The Device With Checkkon

    Windows Desktop. Or, in the case of a standard installation: In the Windows [Start] menu, select the entry [Festo Software] [Festo CheckKon]. The program opens the dialog window Welcome to CheckKon" (Start dialog). In this dialog window, configure the connection to the compact camera.

  • Page 72: Fine Adjustment Of The Mounting, Lighting And Optics, Setting The Image Parameters

    3. Place an inspection part in the test area the way it will be positioned later in operation. 4. Now, finely adjust the camera mounting, if necessary. The camera is optimally aligned to the inspection part if the part is in the centre of the camera image. 4−12 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 73 Type SBOC−... with standard lens from Festo Loosen the locking screw on the lens. · Turn the aperture ring in order to set the · aperture. Tighten the locking screw again slightly. · Tab. 4/3: Setting the aperture 4−13 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 74 To do this, repeat steps 4 to 7. The optimum setting is reached when the inspection part properties to be tested are sharply displayed in the camera image and are brought out with maximum contrast. 4−14 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 75: Setting The System Parameters For Pre−Processing

    The available pre−processing functions depend on the used firmware. Switch on the dynamic help. In the Live Image" window, you can get support for the pre−processing functions. 4−15 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 76 − e.g. by optimising the: type and position of the lighting position of the camera position of the test part optical properties (lens, filter, etc.) See also chapter 4.6. 4−16 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 77: Selection Of The Evaluation Mode

    The selection of the evaluation mode depends on the respective application, especially of: the inspection part rate and inspection part flow the inspection part (single part or endless) the interaction with a higher−order controller. 4−17 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 78: I/O Features For Evaluation Mode Triggered

    Output ready for operation" signalises a logical 1. any set time span, since output ready for operation" = logical 1, has elapsed. This setting is made via the system parameter Ignore trigger signal after ready for operation". 4−18 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 79 Ignore trigger signal after ready for operation The output ready for operation" is only set to logical 1 when the results at all outputs are valid. The results can now be processed by a higher−ordered controller (PLC/IPC) for example. 4−19 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 80 A higher−ordered controller (PLC/IPC) can thus start a new cycle and only then read the results of the previous cycle. A high evaluation rate can be achieved with such an overlap. 4−20 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 81 Ignore trigger signal after ready for operation = 0 ms Start image evaluation after trigger = 0 ms Function at output O2 = bad part Start of lighting = 0 ms Duration of lighting = automatic 4−21 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 82 = manual Ignore trigger signal after ready for operation = 110 ms Start of lighting = 40 ms Start image evaluation after Duration of lighting = 100 ms trigger = 20 ms 4−22 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 83 = manual Ignore trigger signal after ready for operation = 110 ms Start of lighting = 40 ms Start image evaluation after Duration of lighting = 100 ms trigger = 20 ms 4−23 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 84: I/O Features For Evaluation Mode Free Run

    The results are output at the outputs after the image evalu ation is finished, at the earliest. Set the output time via the following system parameters: · Earliest start of output after beginning of cycle Ignore trigger signal after ready for operation 4−24 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 85 If the input trigger signal" is reset to logical 0, the free run mode ends. After the current image evaluation is finished (incl. earliest start of output after beginning of cycle"), the output ready for operation" goes back to logical 1. 4−25 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 86 Ignore trigger signal after ready for operation = 0 ms Start image evaluation after beginning of cycle = 0 ms Function at output O2 = reject part Start of lighting = 0 ms Duration of lighting = automatic 4−26 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 87 = manual Ignore trigger signal after ready for operation = 65 ms Start of lighting = 40 ms Start image evaluation after Duration of lighting = 100 ms beginning of cycle = 20 ms 4−27 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 88: I/O Features For Evaluation Mode Fixed Frame Rate

    Images are generated at defined time intervals. The time of the associated output, however, is indeter minate and varies depending on the evaluation duration of the current image, and possibly even the previous images. 4−28 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 89 If the evaluation mode fixed frame rate" is stopped (trigger signal" input = logical 0), then any intermediately stored images are completely evaluated and the test result output only after this does the output ready for operation" go to logical 1. 4−29 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 90 System parameter settings (default values): Earliest start of output after beginning Start of lighting = 0 ms of cycle = 0 ms Duration of lighting = automatic Function at output O2 = bad part Cycle duration = 220 ms 4−30 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 91 Fig. 4/9: Evaluation mode fixed frame rate" Signal curve using system parameters Negative example Earliest start of output after beginning of cycle is chosen too high after N frames, an error was triggered (see system parameter settings). 4−31 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 92 (I/O extension, device as CPI module, EasyIP or CheckKon). If the external outputs are deactivated by the system parameters, and if only internal outputs are used, this duration is approx. 1 ms. 4−32 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 93: Connecting The Device To A Higher−Order Controller (Plc/Ipc)

    I/O functions of the application. For a fast part flow, i.e. a fast testing rate, the device−internal I/Os in connection with a powerful higher−order controller (PLC) is preferable since here the shortest delay times are to be expected. 4−33 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 94: General Information About The Use Of Inputs

    Acknowledge error signal Other inputs These inputs are status−controlled, i.e. they react to logical 1 or logical 0. They are read only after a valid Accept inputs signal". Example for normal input": Test program preselection. 4−34 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 95 ready for operation" is at logical 0). As soon as the inputs have been completely processed, the ready for operation" output goes back to logical 1. Trigger signals for a test are now accepted. 4−35 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 96: General Information About The Use Of Outputs

    Writing to the outputs takes a varying amount of time, depending on the connection. In the case of time−critical applications, only the device−internal outputs are to be used and further connection options deactivated. 4−36 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 97: Use Of Internal I/Os

    Allocation of the function to be output can be configured via system parameters e. g. good part, reject part, lighting, etc. Tab. 4/5: Functions at internal I/Os 4−37 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 98: Use Of The I/O Expansion

    I/O modules. To provide power to the external I/O modules, first con · nect cable SBOA−K20CP−SUP from Festo to the Compact Vision System (see Fig. 4/10). Then connect the I/O modules as shown in Fig. 4/10. To ·...
  • Page 99 Use suitable measures in order to avoid equalizing currents, · e. g. a common power unit for the compact camera system and the power supply for the I/O modules, or by separate low−impedance potential equalization. 4−39 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 100 CAN interface" to I/O extension". 6. Set the system parameter Configuration I/O extension" according to your confidguration. 7. If any faults in the I/O extension are displayed on the device, confirm with the fault quitting signal at input I1. 4−40 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 101 (0 15): 0" = part type 1 Additional information about the process and signal curve can be found in chapter 4.8. Additional information about the modules can be found in the descriptions P.BE−CP−EA−CL−... 4−41 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 102: Using The Device As A Cpi Module At Cp Node

    CPX−CP interface of a CPX terminal, for example. Notes on installation To connect the device to a CP string, use a suitable cable. Cable SBOA−K20CP−WS from Festo is suitable. Note Compact Vision Systems can only be operated on string 1 or 3.
  • Page 103 8. Restart the CPX−CP terminal. In order to do this, switch off the power supply briefly for the CPX−CP terminal. 9. If any faults in the CPI module function are displayed on the device, confirm with the fault quitting signal at input I1. 4−43 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 104 (e. g. to PROFIBUS via the CPX module CPX−FB13−..." from Version R12). Additional information about CP and CPX can be found in the CPI system description" (P.BE−CPX−CP−...). Additional information about fieldbus nodes can be found in the Electronics description" (P.BE−CPX−FB...−...). 4−44 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 105 (from the camera’s point of view, these are outputs) Input Function Bit I0 Ready for operation Bit I1 Result output good Bit I2 Result output bad Bit I3 Result output correctly oriented Bit I4 Result output incorrectly oriented Bit I5 not used 4−45 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 106 Tab. 4/8: CP outputs The address assignment depends on: a) the used CPX fieldbus node or CPX−FEC b) the used string number c) the CP modules used in the string in front of the device. 4−46 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 107 CPX−FEC controller The device can be controlled via the CPI module function of a CPX−FEC. Appropriate system programs can be transferred to the controller (CPX−FEC) with the aid of the Festo FST pro gramming software. Please note Make sure that the system can function and run ·...

  • Page 108: Communication Via The Ethernet Interface With Easyip Protocol

    4. Commissioning 4.9.6 Communication via the Ethernet interface with EasyIP protocol The device provides the Festo Easy IP protocol for communi cation with a higher−order controller or a Festo FED. This makes very comprehensive output and control options poss ible, e. g. for processing further test results in the higher−...
  • Page 109 Additional information about inputs can be found in chapter 4.9.1. The available memory addresses, their function and an example of a program for FST can be found in appendix A.6. 4−49 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 110: Creation Of Test Programs

    Information for creating test programs and for setting the system parameters can be found in the parameter help in the System parameters" window of the CheckKon software package. 4−50 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 111 CheckOpti software package. The created test pro grams can then be transferred to the device with CheckOpti or CheckKon. Additional information for creating test programs can be found in the CheckOpti Help. If necessary, please consult your local Festo Service. 4−51 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 112: Test System

    Energency Stop circuits and function Wiring Control program Reliability of the results for various inspection parts Reliability of the results for various extraneous light conditions. Save the data of the software packages as files. 4−52 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 113: Instructions For Operation

    Caution Further heating beyond this point can lead to uncontrolled malfunctions. Make sure that the max. permitted temperature range is · not exceeded (see Technical Data). 4−53 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 114 4. Commissioning 4−54 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 115 Diagnosis and error treatment Chapter 5 5−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 116 ......... 5−6 5−2 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 117 LED flashing green Initialisation running Wait until initialisation is completed illuminated in red Undefined status, Check the power supply of the e.g. operating voltage electronics not applied LED is off Tab. 5/1: Ready status LED (A) 5−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 118 Activity LED (C) Sequence Status Meaning/error treatment Error illuminated in red Warning LED flashing Device is ready for operation, and evaluation can begin illuminated in yellow Evaluation in progress LED is off Tab. 5/3: Activity LED (C) 5−4 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 119 No result LED is off Tab. 5/4: Output LED (D) The function of the output LED can be configured via system parameters. The given description corresponds to the stan dard configuration. 5−5 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 120 With SBOI−Q−...: 22 mm With SBOC−Q−...: depends on the chosen lens Lens not focussed Focus the lens · Optical error in the Lens or safety window Carefully clean lens or safety · evaluation image contaminated window 5−6 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 121 Compact Vision 239.255.2.3. If in doubt, consult System your system administrator. Windows error message Insufficient free virtual Comply with system requirements · memory (see CheckKon Help) Tab. 5/5: Error elimination 5−7 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 122 5. Diagnosis and error treatment 5−8 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 123 Technical appendix Appendix A A−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 124 ........A−22 A−2 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 125: Technical Appendix

    Clean the device if it is dirty. · Permitted cleaning agents are soap suds (max. +60 °C) and all non−abrasive agents. A−3 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 126: Addressing On The Ethernet (Basics

    In addition, the IP address contains: the net ID (specifies the address of a network) and the host ID (specifies the address of an individual station in this network). A−4 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 127 Which numbers in an IP address now represent the net ID and the host ID are defined by the specification of a so−called net mask". The telephone number of Festo Germany can be used as an example to explain the IP address and the net mask: 00497113470...
  • Page 128 Three specifications are therefore required for addressing in the Internet Protocol IP: IP address IP net mask IP address of the gateway Note The following is preset at the factory: IP address: 192.168.2.10 IP net mask: 255.255.0.0 IP address of the gateway: A−6 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 129: Siemens Star

    A. Technical appendix Siemens star Fig. A/1: Siemens star The Siemens star shown here is a helpful model for roughly setting the focus. A−7 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 130 ±10 voltage Fuse protection for supply external fuse protection; 2 (micro fuse, quick−acting) voltage Interfaces Ethernet interface IEEE802.3U (100BaseT), Bus connection 100 Mbit/s, TCP/IP CAN interface Festo CP protocol M12 Geometry Width [mm] Height [mm] Length [mm] 83.7 139.4 (with protective tubing)
  • Page 131 (protection against direct and indirect (Protected Extra Low Voltage) contact acc. to IEC/DIN EN60204−1) Electromagnetic compatibility Interference immunity see declaration of conformity (www.festo.com) Interference emission see conformity declaration (www.festo.com) Vibration and shock Vibration tested as per DIN/IEC 68/EN 60068 part 2−6;...

  • Page 132: Error Messages

    Test program is not compatible with the firmware CP I/O expansion errors E100 General CAN error E101 General I/O expansion error E102 Output module not found E103 Input module not found Error can be configured. A−10 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 133 Undervoltage input module CPI−module errors E150 Communication error EasyIP errors E200 General EasyIP error E201 EasyIP server isn’t running E202 EasyIP communication error E203 Invalid EasyIP request Error can be configured. Tab. A/3: Error messages A−11 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 134: Easyip

    0 or 1 Test program preselection bit 5 uint16 0 or 1 Test program preselection bit 6 uint16 0 or 1 Test program preselection bit 7 uint16 0 or 1 Tab. A/4: Input register A−12 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 135 Identified part type bit 3 uint16 Identified part type bit 4 uint16 Identified part type bit 5 uint16 Identified part type bit 6 uint16 Identified part type bit 7 uint16 Tab. A/5: Output register A−13 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 136: Fast Access To Input And Output Register

    SBOC−Q−R1C: 704 SBOC−Q−R2B: 705 SBOC−Q−R2C: 706 Firmware version major word e.g. version 3.2.0.9: high byte = 3, low byte = 2 Firmware version minor word e.g. version 3.2.0.9: high byte = 0, low byte = 9 A−14 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 137: Device System Time

    1 to 12 when the device is started again. Date, day uint16 1 to 31 Time, hours uint16 0 to 23 Time, minutes uint16 0 to 59 Time, seconds uint16 0 to 59 Tab. A/8: System time A−15 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 138 0 to 20 Part type 13 uint16 0 to 20 Part type 14 uint16 0 to 20 Part type 15 uint16 0 to 20 Tab. A/9: Total type tolerance in the current test program A−16 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 139 Month of recording Date uint16 at trigger signal Day of recording Time uint16 at trigger signal Hours of recording Time uint16 at trigger signal Minutes of recording Time uint16 at trigger signal Seconds of recording A−17 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 140: Features Results Of The Last Test

    2nd. feature begins at 5 the string of the 3rd. feature begins at 10 etc. (see Tab. A/13) There is a maximum total of 64 feature sections. The number of features actually used is contained in flagword 266. A−18 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 141 Number of decimal places of the after the decimal feature value * 10000 as int.eger Example of the section of the 1st. feature values as from flagword 400. Tab. A/11: Feature Results of the last test A−19 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 142 Tab. A/12: ID of feature value The features available depend on the test program and on the firmware version of the device. Note Further information is available from the service personnel of Festo AG & Co. KG. A−20 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 143: System Parameters

    Tab. A/13: Features Results of the last test as string A.6.9 System parameters Name Read/ Offset Value Allowed values write type System parameters ..." 7000 uint16 See dynamic help in the System parameters" window in CheckKon Tab. A/14: System parameters A−21 Festo P.BE−SBO−Q−EN en 0702a...

  • Page 144: Example Of Program

    The following program code shows as an example how a trigger can be actuated with the aid of an FST program and a Festo FEC controller in the camera via EasyIP, and subsequently how 2 feature values can be read.
  • Page 145 FU32 ’ first transfer ” 0 if success THEN CMP 0 ’ Time Bap with T1 WITH V300 ” Update–time 3 Sec until new image JMP TO loop ” Jump to Step–Loop PRG runs endless A−23 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 146 A. Technical appendix A−24 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 147 Index Appendix B B−1 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 148 ............B−3 B−2 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 149 ........XIII B−3 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 150 ........2−5 Display and connecting elements ....1−8 B−4 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 151 ....... 1−15 Fixed frame rate ......4−17 , 4−28 B−5 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 152 ........1−17 B−6 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 153 ........B−7 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 154 ......1−14 Software packages ......1−10 B−8 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 155 ........1−14 B−9 Festo P.BE−SBO−Q−EN en 0702a...
  • Page 156 ......... 1−14 B−10 Festo P.BE−SBO−Q−EN en 0702a...

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