Dry valves; deluge valves, and actuated valves with preaction trim (13 pages)
Summary of Contents for Victaulic I-100
Page 1
For NPS and Metric Carbon Steel, Stainless Steel, and Aluminum Products attempting to install, remove, adjust, or maintain any Victaulic products. attempting to install, remove, adjust, or maintain any Victaulic products. and hearing protection. serious personal injury and/or property damage. Victaulic products, contact Victaulic.
Page 2
NOTICE ® ............1 ............Introduction ..........................3 ........Pipe Preparation .............. 5 ..............5 ........6 ..............8 Roll Grooving Tool Capacities ..........8 Cut Grooving Tool Capacities ..........18 .........19 Roll Groove Specifications for Steel Pipe and All Materials Grooved with Standard and RX Rolls ....21 Standard Cut Groove Specifications for Steel and Other NPS Pipe ............
Page 3
Dry Pipe Fire Protection System Notes ......... Recommended Minimum Pipe Spacing ......45 External Clearance Allowance ..........45 Installation to Achieve Maximum Linear Movement ..................... Flexible Systems - Hanger Spacing ........50 Hanger Spacing ............51 ........53 .....
Page 9
This field assembly and installation handbook is a basic field reference guide for Victaulic mechanical piping products for NPS and metric carbon steel, stainless steel, and aluminum pipe. This handbook provides easy reference to proper installation information.
Page 10
NOTICE obligation. Victaulic grooved pipe couplings are designed for use only with pipe that is grooved to meet Victaulic specifications. In addition, Victaulic grooved pipe couplings are for use only with Victaulic grooved-end fittings, valves, and related grooved-end components. Victaulic grooved pipe couplings are not intended for use with plain-end pipe and/or fittings.
Page 11
Be particularly aware of its specific hazards. Store the operator’s manual in a readily available location. If you require additional copies of any literature, contact Victaulic. Make sure that the tool and power drive are fastened securely to the floor.
Victaulic pressure ratings. Victaulic cut grooving tools are designed for use on standard, heavy-wall metallic; cast gray iron; ductile iron; or plastic pipe. Roll grooving tools accommodate standard-wall pipe, light-wall pipe, and some X-Strong pipe.
Page 13
The table below identifies the minimum pipe lengths that can be grooved safely by using Victaulic Grooving Tools. In addition, this table identifies the maximum pipe lengths that can be grooved without the use of a pipe stand. Pipe that exceeds the maximum lengths listed in this table requires the use of a pipe stand.
Page 14
Size Nominal Size Actual Pipe Outside inches or mm Diameter inches/mm Minimum Maximum 14.000 14 OD 355.6 14.843 377.0 mm 377.0 15.000 15 OD 381.0 16.000 16 OD 406.4 16.772 426.0 mm 426.0 18.000 18 OD 18.898 480.0 mm 20.000 20 OD 20.866 530.0 mm...
Page 26
personal injury and/or property damage. Exaggerated for clarity Exaggerated for Clarity Illustrations are exaggerated for clarity NOTICE – The average pipe outside diameter must not vary from the specifications listed in the tables on the following pages. Maximum allowable pipe ovality should not vary by more than 1%.
Page 27
Victaulic couplings by using Vic-Ring Adapters. Vic-Ring Adapters can be used in the following situations (contact Victaulic for details): The “R” dimension is the radius necessary at the bottom of the groove to eliminate a point of stress concentration for cast pipe (gray and ductile) and PVC plastic pipe.
Page 42
R .094/R 2.39. The Groove Width “B” dimension will be achieved with properly maintained Victaulic tools that are equipped with Victaulic AGS (RW or RWQ) roll sets for carbon steel and standard-wall stainless steel pipe or Victaulic AGS (RWX or RWQX) specifically for light-wall stainless steel pipe.
Page 43
OD for proper coupling fit. The groove must be of uniform depth for the entire pipe circumference. Victaulic RW roll sets must be used for carbon steel and standard-wall stainless steel pipe. Victaulic RWX roll sets must be used for light-wall stainless steel pipe.
Page 46
Victaulic gaskets. Recommendations for a particular service do not necessarily imply compatibility of the coupling housings, related fittings, or other components for the same service. Always refer to the latest Victaulic Gasket Selection Guide (05.01) for gasket service recommendations. These recommendations do not apply to rubber-lined valves or other rubber- lined products.
Page 47
Temp. Color Compound Code Specially compounded to provide superior service for common aromatic fuels –40°F to +160°F Epichloro- White at low temperatures. Also –40°C to +71°C hydrin Stripe suitable for certain ambi- ent temperature water services. Recommended for hot lubricating oils and certain –30°F to +180°F Yellow Neoprene...
Page 48
Temp. Color Compound Code Recommended for hot and cold water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services. Meets hot and cold pota- ble water requirements. –30°F to +230°F Green EPDM DVGW, KTW, ÖVGW, SVGW, –34°C to +110°C...
Page 49
Lubrication of the gasket with a thin coating of Victaulic Lubricant or another compatible material on the exterior/gasket sealing lips or the coupling housings’ interiors/pipe ends is essential to prevent gasket pinching. In addition, lubrication eases installation of the gasket onto the pipe end. Refer to the photos below for examples of properly and improperly lubricated gaskets.
Page 50
The following table provides approximations for the number of gaskets that can be lubri- cated with a 4.5-ounce/127.5-gram tube or a 1-quart/32-ounce/907-gram container of Victaulic Lubricant. These values have been calculated using a thin coating of Victaulic Lubricant, as described in the “Lubrication” section on the previous page, and do not take into account any overuse, spillage, etc.
Page 51
Victaulic Grade “E”, (Type A) FireLock gaskets are Factory Mutual (FM) Approved and Underwriters Laboratories, Inc. (UL) Listed for dry pipe fire protection systems. In freezers or systems subject to freezing temperatures, pipe end surface preparation becomes critical. EPDM will harden as freezing temperatures approach the lower temperature limitation of the gasket material (–40º...
Page 52
Illustrations are exaggerated for clarity To allow for easy installation, insulation, and maintenance, consideration must be given to proper spacing between pipelines. Since Victaulic grooved pipe couplings are externally mounted housings that contain bolt pads, allow enough access space to tighten the bolts.
Page 53
To achieve maximum expansion/contraction allowance, pipe joints must be installed with proper spacing between the pipe ends. The following is a brief overview of methods to accommodate expansion/contraction. Refer to Section 26, Design Data, of the G-100 General Catalog for complete details. For maximum expansion, pipe ends must be at their maximum gap PROPER INSTALLATION FOR EXPANSION Exaggerated for Clarity...
Page 54
Piping that is joined with grooved pipe couplings, like all other piping systems, requires support to carry the weight of pipes, equipment, and fluid. The support or hanging method must minimize stress on joints, piping, and other components. In addition, the method of support must allow pipeline movement, where required, along with other design requirements, such as drainage or venting.
For Victaulic rigid couplings, refer to the chart below for maximum hanger spacing. Size Water Service Nominal Size Actual Pipe Outside inches Diameter inches/mm 1.315 33.7 1.660 1 ¼ 42.4 1.900 1 ½ 48.3 2.375 60.3 3.500 88.9 4.500 114.3 6.625...
Page 58
Light-wall, stainless steel piping requires hangers to meet the following spacing requirements. For flexible systems, refer to the preceding tables under the “Flexible System” section. For rigid systems, refer to the table below for maximum hanger spacing. Suggested Maximum Span Size Actual Pipe Nominal Size...
Page 60
The maximum allowable pipe-end separation dimensions shown in the table below are for system layout purposes only. Style 009H and Style 107H Couplings are considered rigid joints that allow no angular deflection or linear movement. The design/allowable pipe separation MUST be considered during assembly. Size inches/mm Nominal Size...
Page 61
Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key profile increases the allowable pipe-end separation and eases initial assembly alignment (refer to the table below). Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
Page 62
® Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key profile increases the allowable pipe-end separation and eases initial assembly alignment (refer to the table below). Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
Page 63
Victaulic standard rigid couplings have an angle-bolt-pad design that constricts the coupling housings’ keys into the groove around the entire pipe circumference. The housings slide on the angle bolt pads, rather than mating squarely. In addition, the sliding of the housings forces the key sections into opposed contact on the inside and outside groove edges, which results in pipe-end separation during assembly (refer to the table below).
Page 64
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for standard roll-grooved or cut-grooved pipe. These values are maximums. For design and installation purposes, these values should be reduced by 50% for ¾ – 3 ½-inch/26.9 – 101.6-mm sizes and 25% for 4-inch/114.3-mm and larger sizes.
Page 65
Size Centerline Centerline inches Per inches Per Nominal Actual Pipe Pipe/ Pipe/ Size Outside Linear Degrees mm Per Linear Degrees mm Per inches or Diameter Movement One meter Movement One meter inches/mm inches/mm inches/mm 2.375 0.06 0.32 0.13 0.64 1.52° 3.04°...
Page 66
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for pipe that is roll grooved to AGS specifications. These values are maximums. For design and installation purposes, these values should be reduced by 25%. Size Maximum inches Per One...
Page 67
® Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint. These values are maximums. For design and installation purposes, these values should be reduced by 25%. ® Size Maximum inches Per One Coupling/ ®...
Page 68
Allowable pipe-end separation and deflection values are the maximum nominal range of movement available at each joint for standard roll-grooved pipe. grooved pipe may be doubled. These values are maximums. For design and installation purposes, these values should be reduced by 50% for ¾ – 3 ½-inch/26.9 – 101.6-mm sizes and 25% for 4-inch/114.3-mm and larger sizes.
Page 69
Size Maximum inches Per One Actual Pipe Nominal Size Outside Diameter Separation Degrees Per mm Per One inches or mm inches/mm inches/mm Coupling 14.000 0 – 0.13 0.11 14 * 0.52° 355.6 0 – 3.2 15.000 0 – 0.13 0.10 15 * 0.48°...
Page 70
The following instructions are a general guideline for the installation of Victaulic piping products. These instructions must be followed to ensure proper pipe-joint assembly. Always check the supplied gasket to ensure it is suitable for the intended service.
Page 71
Nuts must be tightened evenly by alternating sides until metal-to-metal contact present at the bolt pads to obtain pipe-joint rigidity. Due to the speed of assembly when using an impact wrench, the installer should take extra care to ensure nuts are tightened evenly by alternating sides until proper assembly is complete.
The pipe OD and groove dimensions must be within the tolerance published in current Victaulic grooving specifications. Unless stated otherwise in specific product instructions, Victaulic grooved pipe couplings be assembled properly with the bolt pads in firm, metal-to-metal contact.
Page 73
When the OD of the pipe or fitting is below tolerance, engagement of the housings’ key sections is lowered considerably. Undersized Pipe/Fitting Exaggerated for Clarity Additionally, there is little or no added compression of the gasket. The increased gap “G” between the pipe and the housing may also result in gasket extrusion.
Page 74
Large Shoulder Small Space Space Pipe with Deep Grooves – Figure 2 Pipe with Deep Grooves – Figure 1 Exaggerated for Clarity Exaggerated for Clarity A groove that is too deep will allow the coupling to shift so that one housing will have full key engagement (Figure 1 above) and the other housing will have significantly reduced key engagement (Figure 2 above).
Page 75
Make sure oversized pipe or fittings were not used. Make sure the groove conforms to Victaulic specifications. If the groove is shallow, groove the pipe to Victaulic specifications. If the groove is too deep, discard that section of pipe, and groove another section to Victaulic specifications.
Page 77
Style 009H - FireLock EZ™ Rigid Coupling piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Refer to the...
Page 78
Couplings onto end caps, take additional care to ensure the end cap is seated fully against the center leg of the gasket. DO NOT use Non-Victaulic fittings with Style 009H Couplings. Use only FireLock No. 006 End Caps containing the “EZ”...
Page 79
NOTICE critical. Improperly assembled joints is placed in service. POSITIVE OFFSET WITH BOLT PAD WITH BOLT PAD CONTACT CONTACT Tighten the nuts evenly by alternating sides until metal-to-metal contact occurs at the angle bolt pads. Make sure the housings’ keys completely engage the grooves and the offsets are equal at the bolt pads.
Page 80
The nut should be backed off no further than flush with the end of the bolt. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket Install the surface to have a hazy white appearance housings over the gasket.
Page 81
QuickVic™ Rigid Coupling for Steel Pipe piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Check the gasket to make sure it is suitable for the intended service. The color code identifies the DO NOT DISASSEMBLE THE gasket grade.
A partially 60 end caps containing the “QV” or “QV/ poses a drop h azard. EZ” markings on the inside face. Victaulic No. 460-SS stainless steel end caps shall mating component ends and the not be used with Style 107H Couplings.
Page 83
NOTICE critical. Improperly assembled joints is placed in service. POSITIVE OFFSET WITH BOLT PAD WITH BOLT PAD CONTACT CONTACT Tighten the nuts evenly by alternating sides until metal- to-metal contact occurs at the angle bolt pads. Make sure the housings’ keys completely engage the grooves and the offsets are equal at the bolt pads.
Page 84
Follow steps 2 – 3 on page 74. Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket surface Align the two grooved ends of the pipe/ to have a hazy white appearance after it mating components.
Page 85
bolt can be inserted into the housings Install the remaining bolt, and thread the with the nut threaded loosely onto the bolt nut finger-tight onto the bolt. Make to allow for the “swing-over” feature, as sure the oval neck of each bolt seats shown above.
Page 86
QuickVic™ Flexible Coupling for Steel Pipe piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Color Code Check the gasket DO NOT DISASSEMBLE THE to make sure it is suitable for the intended Style 177 Couplings are service.
Page 87
Apply a thin coat of Victaulic Lubricant or silicone lubricant only to the sealing lips of the gasket interior. The gasket exterior is supplied with a factory-applied lubricant, so there is no need to remove the gasket from the housings to apply additional lubricant to the exterior surface.
Page 88
Middle Section of Bolt Pad Mating Surface It is possible to bring the outside sections of the bolt pads into metal-to- metal contact without having metal-to- metal contact at the middle section of the bolt pad mating surfaces. Even tightening of the nuts is required to bring the entire bolt pad sections into metal-to-metal contact.
Page 89
NOTICE critical. Improperly assembled joints is placed in service. BOLT PAD SECTION Size Nut Size Actual Pipe Nominal Size Outside Diameter inches/ inches/ inches/mm inches/mm Metric 2.375 – 2.875 3⁄8 11⁄16 2 – 2 ½ 60.3 – 73.0 3.000 3⁄8 11⁄16 76.1 mm 76.1...
Page 90
Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior. It is normal for the gasket surface to have a hazy white appearance after it bolt can be inserted into the housings has been in service.
Page 91
Install the remaining bolt, and thread the nut finger-tight onto the bolt. Make sure the oval neck of each bolt seats properly in the bolt hole. Follow steps 6 and 7 of the “Instructions for the Initial Installation of Style 177 Couplings” section to complete the assembly.
Page 92
Standard Installation Instructions Stainless Steel Pipe I-100_85...
Page 93
Victaulic piping products. product installation, and/or property damage. The outside surface of the pipe, between the groove Check the gasket to make sure it is suitable and the pipe end, must be smooth for the intended service. Apply a thin coat...
Page 94
Pipe End Exaggerated for Clarity Roll the gasket into It may be easier to turn the gasket position and center it between the groove inside out, then slide it over the pipe end. in each pipe end. Make sure no portion of Make sure the gasket does not overhang the gasket extends into the groove in either the pipe end.
Page 95
Zero-Flex Rigid Coupling (12-inch/323.9-mm and Smaller Sizes) Rigid Stainless Steel Coupling for Stainless Steel Pipe (4-inch/114.3-mm and Smaller Sizes) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE Using the “swing-over” feature, install the housings over the gasket.
Page 96
For Victaulic rigid, angle-bolt- pad couplings, the nuts must be tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads. For Victaulic rigid, angle-bolt-pad present at the bolt pads. openings during tightening. Install the remaining bolt, and thread the nut finger-tight onto the bolt.
Page 98
Zero-Flex Rigid Coupling (14-inch/355.6-mm and Larger Sizes) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Using the “swing-over” feature, install the housings over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
Page 99
For Victaulic rigid, angle-bolt-pad present at the bolt pads. openings during tightening. Angle Pad Contact personal injury, and property damage.
Page 100
Rigid Stainless Steel Coupling for Stainless Steel Pipe (139.7-mm and Larger Sizes) Rigid Stainless Steel Coupling for Duplex and Super Duplex Pipe piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE properly (tongue in recess). Make sure the housings’...
Page 101
GOOD Tighten all nuts evenly by alternating sides. Make sure the housings’ keys engage the grooves completely on both pipe ends. Apply torque to each nut with a torque wrench. Refer to the following table for the torque requirement. It is important to tighten the nuts evenly to prevent gasket pinching.
Page 103
Rigid Coupling (14-inch/355.6-mm and Larger Sizes) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. handling. installing the housings. NOTICE ® design, the Install one of the pre- assembled halves over the gasket. Make sure the housings’ keys engage the grooves completely on both pipe ends.
Page 104
Install the Torque second assembly onto the pipe. Make sure Size the housings’ keys engage the grooves Actual Pipe completely on both pipe ends. While Nominal Outside Size Diameter supporting the weight of the assembly, inches inches/mm install the remaining bolts, and thread the 14.000 nuts finger-tight onto the bolts.
Page 105
The Style HP-70ES gasket is molded with a center leg that fits between the pipe ends. Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior.
Page 106
Align and bring the two pipe ends together. Insert the other Tighten the nuts pipe end into the gasket until it contacts evenly by alternating sides until metal- the center leg of the gasket. Make to-metal contact occurs at the bolt pads. sure no portion of the gasket extends into Make sure the housings’...
Page 107
Outlet Coupling piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE In addition, Victaulic #60 End Caps vacuums may develop. DO NOT remove this ring, since Check the gasket to make sure it is suitable for the intended service.
Page 108
Align and bring Install the two pipe ends together. Slide the the bolts, and thread a nut finger-tight onto gasket into position and center it between each bolt. Make sure the oval neck the groove in each pipe end. Make sure of each bolt seats properly in the bolt hole.
Page 109
Nominal Outlet Size Nominal inches Actual mm Nut Size inches/ inches/ Metric 1 ½ x ½ – 1 3⁄8 11⁄16 — 48.3 21.3 – 33.7 2 x ½ – 1 3⁄8 11⁄16 60.3 21.3 – 33.7 33.7 2 ½ x ½ – 1 ½...
Page 110
Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe Flexible Stainless Steel Coupling Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE installing the housings.
Page 111
GOOD Tighten the nuts evenly by alternating sides until metal- to-metal contact occurs at the bolt pads. Make sure the housings’ keys engage the grooves completely. It is important to tighten the nuts evenly to prevent gasket pinching. For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
Page 113
Flexible Coupling - Four or Six Segments for 14-inch/355.6-mm and Larger Sizes piping products. or adjust any Victaulic piping products. product installation, and/or property damage. installing the housings. Install one of the pre- Assemble the segments loosely into two assembled halves over the gasket. Make equal halves, as shown above.
Page 115
Snap-Joint Coupling ® Snap-Joint Aluminum Coupling piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE Couplings are used in concrete design parameters. pipe used in concrete pumping Lift the locking handle to position the nose the couplings.
Page 116
Follow all installation instructions, not damaged. If the gasket is damaged, listed in this section, for re-assembly. it must be replaced with a new, Victaulic- Check pipe and groove conditions, supplied gasket of a grade that is suitable lubricate the gasket, etc.
Page 117
NOTICE Victaulic #60 End Caps must not Check the gasket to make sure it is suitable for the intended service. Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket sealing lips and exterior. Assembly Washer pinching/tearing during installation.
Page 118
Tighten the nuts Align the evenly by alternating sides until metal- centerlines of the pipes and insert the to-metal contact occurs at the bolt pads. smaller pipe end into the gasket. Make Make sure the housings’ keys engage the sure no portion of the gasket extends into grooves completely.
Page 119
Large Diameter Coupling piping products. or adjust any Victaulic piping products. product installation, and/or property damage. NOTICE ½ inch/13 mm must ¾ Assemble the segments loosely into two equal halves, as shown above. Allow clearance between the segments to ease assembly onto the pipe.
Page 120
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads openings during tightening. personal injury, and property damage. Size Actual Nominal Pipe Outside Size Size Size Diameter inches/ inches/ inches inches/mm Metric 26.000 – 36.000 1 ¼...
Page 121
Vic-Boltless Coupling piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Engage the “T” bar of the Style 792 Assembly Tool into the cradles on one side of the coupling housing. Engage the nose Install one...
Page 122
the assembly tool resists closure or DO NOT use hammers/heavy instruments to close the assembly Using a instruments to close the assembly hammer, drive the pin through both holes components. in the coupling housings, and set the fluted notches into the hole. Pin position should be similar to the permanent pin on each coupling.
Page 123
Check the gasket to make sure it is not damaged. If the gasket is damaged, it must be replaced with a new, Victaulic- supplied gasket of a grade that is suitable for the intended service. Check the housing hinge and locking pin to make sure they have not become Engage the “T”...
Page 124
Apply a thin coat of Victaulic Lubricant or that the NPS side of the gasket is facing silicone lubricant to the gasket sealing lips the NPS pipe.
Page 125
Install NOTICE the bolts, and thread a nut finger-tight onto each bolt. Make sure the oval neck of each bolt seats properly in the bolt hole. assembly lugs to ensure proper assembly. Tighten all nuts evenly by alternating sides until metal- to-metal contact occurs at the bolt pads.
Page 126
System ® Applications Installation Instructions I-100_119...
Page 127
Pipe ends shall be visually inspected If pipe cut-off is required, Victaulic in accordance with the requirements listed recommends the use of a mechanically- in this section. guided pipe cutting tool for proper pipe end preparation. Free-hand pipe end cutting is not acceptable.
Page 128
Style W07 AGS Rigid Couplings, Style W77 AGS Flexible Couplings, and Style W89 Rigid Couplings can be installed on carbon steel pipe that is prepared with AGS Vic-Rings. Vic- Rings must be welded to the carbon steel pipe ends in accordance with current Victaulic specifications (refer to pipe preparation requirements below).
Page 129
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic DO NOT attempt to assemble Style lubricant or silicone lubricant to the gasket lips, gasket exterior, and the interior original-type grooving roll sets.
Page 130
AGS Vic- Ring. Apply a thin coat of Victaulic lubricant or silicone lubricant to the bolt threads. stainless steel bolts and nuts are special ordered, apply an anti-seize compound to the bolt threads.
Page 131
GOOD Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved across the entire bolt pad section. For proper assembly, the nuts must be tightened evenly until metal-to-metal contact occurs at the bolt pads and the required torque values, listed in these instructions, are achieved.
Page 132
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips, gasket exterior, and the interior surface of the coupling housings.
Page 133
Ring. Using a Apply strapping method, similar to the one shown a thin coat of Victaulic lubricant or silicone in the photos above with the bolts installed lubricant to the bolt threads. in the bolt holes, install the housings over stainless steel bolts and nuts are special the gasket.
Page 134
Install a flat washer (supplied with the coupling) onto the end of each bolt, and thread a nut finger-tight onto each bolt. Make sure the oval neck of each bolt seats properly in the bolt hole. Tighten the nuts evenly by alternating sides (refer to the graphics in the left column of this page for the tightening sequence).
Page 135
GOOD Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is achieved across the entire bolt pad section. personal injury and/or property damage. Coupling Size Nominal Size Actual Pipe Outside Diameter inches inches/mm 26.000 – 28.000 26 – 28 660 –...
Page 136
The color code identifies the gasket grade. Apply a cause improper assembly and joint thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior. injury and/or property damage. Position the gasket over the pipe end or AGS Vic-Ring.
Page 137
Nuts must be tightened evenly until torque value are achieved. metal-to-metal contact immediately openings during tightening. Apply a thin coat of Victaulic Lubricant serious personal injury and/or property or silicone lubricant to the bolt threads. damage. If stainless steel bolts and nuts are special ordered, apply an anti-seize compound to the bolt threads.
Page 138
It is important to tighten the nuts evenly by alternating sides to prevent gasket pinching. Deep well sockets are recommended for proper installation due to the longer bolt lengths associated with this product. Deep well sockets provide the full nut engagement that is necessary during tightening.
Page 141
® Exaggerated for clarity The Style 441 is designed for use with Class 150 raised-face flanges, in accordance with ANSI B16.5. When a Style 441 is used with a flat-faced flange, the raised projections on the outside edge and around the mating holes of the Style 441 must be ground flush to the body.
Page 142
Vic-Flange Adapter. Check the gasket supplied to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips and exterior. The outside...
Page 143
Make sure the gasket is still seated Place the hinged flange properly in the flange adapter. around the grooved pipe end. Make sure the key section of the flange adapter engages with the groove in the pipe end. Join the Vic- Flange Adapter with the mating flange by aligning the two bolts with the holes in the Closure lugs are provided to ease...
Page 144
4.50 5.53 5⁄8 x 3 114.3 6.625 6.63 7.78 ¾ x 3½ 168.3 † Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
Page 145
Refer to the installation instructions for complete information. The lettering on the outside of the gasket must face the gasket pocket of the Victaulic Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
Page 146
Some applications, for which the Victaulic Flange Adapter is otherwise well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic Flange Washer (Type F phenolic when joining to copper systems) is recommended for insertion between the Victaulic Flange Adapter and the mating flange to provide the necessary sealing surface.
Page 147
The color code identifies the (including weld seams), and roll marks gasket grade. Apply a thin coat of Victaulic to ensure a leak-tight seal. All oil, grease, lubricant or silicone lubricant to the gasket loose paint, dirt, and cutting particles must lips and exterior.
Page 148
Gasket Markings Mating Vic- Flange Flange Gasket Position Proper Gasket Positioning Exaggerated for Clarity Exaggerated for Clarity Install the gasket over the pipe end. Make sure the gasket is positioned properly, as shown above. The lettering on the outside of the gasket must face the flange-adapter gasket pocket.
Page 149
Thread standard flange nuts finger- Tighten the nuts tight onto the two mating bolts. evenly, as with a regular flange assembly. Continue tightening until the flange faces come into firm, metal-to-metal contact or the standard, flange-bolt torque requirement is achieved. Insert a standard, full-shank diameter assembly bolt through each remaining hole in the flange adapter/...
Page 150
* Style 744 FireLock Flange Adapters are not available in the 165.1-mm; 10-inch/273.0-mm; and 12-inch/323.9-mm sizes. Style 741 and Style 743 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
Page 151
Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint. Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS B-2210 (10K) flanges.
Page 152
Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint. Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS B-2210 (10K) flanges.
Page 153
Refer to the installation instructions for complete information. The lettering on the outside of the gasket must face the gasket pocket of the Victaulic Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
Page 154
Victaulic Flange Adapters require a smooth, hard surface at the mating flange face for proper sealing. Some applications, for which the Victaulic Flange Adapter is otherwise well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic Flange Washer is recommended for insertion between the Victaulic Flange Adapter and the mating flange to provide the necessary sealing surface.
Page 155
For Apply a thin coat of Victaulic Lubricant or horizontal pipe, the segments can be silicone lubricant to the gasket lips and balanced on top of the pipe, as shown exterior.
Page 156
pinching/tearing during installation. Insert a standard, full-shank diameter assembly bolt into each of the four lap joint holes. It may be necessary to tighten the draw bolts to line up the lap joint bolt holes for insertion of the bolts. Gasket Markings Mating...
Page 157
610.0 704.9 † Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves. Full- shank diameter assembly bolts are required for proper installation of Style 741 Vic-Flange Adapters.
Page 158
System Vic-Flange Adapter Pipe Installation Instructions I-100_151...
Page 159
Because of the outside flange dimensions, Style W741 AGS Vic-Flange Adapters must not be used within 90º of one another on an AGS fitting. When wafer or lug-type valves are used adjoining a Victaulic AGS fitting, check the disc dimensions to ensure proper clearance.
Page 160
Adapters the Victaulic Flange Transition Ring must be placed between the two Victaulic Flange Adapters with the draw bolt locations offset from each other. If one flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must be placed against the non-Victaulic flange.
Page 161
Pipe ends shall be visually inspected If pipe cut-off is required, Victaulic in accordance with the requirements listed recommends the use of a mechanically- in this section. guided pipe cutting tool for proper pipe end preparation. Free-hand pipe end cutting is not acceptable.
Page 162
Vic-Flange Adapter (ANSI Class 150) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Adapters must be used only on pipe that is prepared to Victaulic type grooving roll sets. cause improper assembly and joint Place the first segment onto the pipe.
Page 163
Check the gasket to make sure it is suitable for the intended service. The color code identifies the gasket grade. Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket Metal-to-Metal lips and exterior. This gasket is...
Page 164
1 1⁄8 610.0 660.4 † Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves. Standard, full-shank-diameter assembly bolts are required for proper installation of Style W741 AGS Vic-Flange Adapters.
Page 167
Style 99 - ® Roust-A-Bout Coupling (12-inch/323.9-mm and Smaller Sizes) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. "S" Max. Refer to the “Insertion Depth Requirements” table below. Using a measuring tape and a bright-colored pencil...
Page 168
The color code identifies the gasket grade. Tongue Recess Tongue Apply a thin coat of Victaulic Lubricant or silicone lubricant to the gasket lips and exterior. Exaggerated for clarity Install the housings over the gasket. Make sure the...
Page 169
in these instructions, must be installation. Bolt pad gaps must be equal on Tighten all nuts evenly by alternating sides until openings during tightening. the required torque value is achieved at each nut. Refer to the “Style 99 Torque personal injury, and/or property Requirements”...
Page 170
personal injury and/or property damage. Style 99 Roust-A-Bout Couplings require sufficient tangent lengths for proper assembly to fittings. The following table applies to all fittings for plain-end pipe used with Style 99 Roust-A-Bout Couplings (elbows, tees, laterals, wyes, crosses, bull plugs, and nipples). Minimum Tangent Size...
Page 171
Style 99 - Roust-A-Bout Coupling (14-inch/355.6-mm and Larger Sizes) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. segments to ease handling. "S" Max. Exaggerated for clarity Using a measuring tape and a bright-colored pencil Square or paint stick, place a mark 1 inch/25 mm cut the pipe ends (“S”...
Page 172
The color code identifies the gasket grade. additional mark on the pipe ends at the Apply a thin coat of Victaulic Lubricant or measurement listed in this table. This mark silicone lubricant to the gasket lips and will be used for visual inspection to make exterior.
Page 173
installing the housings. Tighten all nuts evenly by alternating sides until the required torque value is achieved at each nut. Refer to the “Style 99 Torque Requirements” table below for the required torque value. Couplings. It is important to tighten all nuts evenly to prevent gasket pinching and to produce bolt pad gaps that are Install one of the pre-...
Page 174
Style 99 Couplings can be re-installed as long as the teeth inside the coupling housings are clean and free from any damage. If pipe ends contain damage or scratches within 1 ½ inches/38 mm from the ends, corrective action must be taken by cutting off the ends and preparing them in accordance with Step 1 on page 164.
Page 177
FireLock Low-Profile Sprinkler-Tee (Available in Europe Only) piping products. or adjust any Victaulic piping products. product installation, and/or property damage. The Style 912 FireLock® Low-Profile Sprinkler-Tee is designed for direct connection of sprinkler heads and is FM Approved up to 300 psi/2068 kPa and VdS and LPCB Approved up to 232 psi/16 Bar at ambient temperatures that are typical for fire protection systems.
Page 178
Installation Insert the other track bolt into the lower housing and outlet housing. Thread the flange nut onto the bolt finger- tight. Make sure the track heads of the bolts seat properly in the bolt holes. Make sure the gasket is seated fully in the gasket pocket. Remove the flange nut and bolt from one side of the Style 912 assembly.
Page 179
and distort the outlet housing and serious personal injury and/or property damage. Nut Size Size inches/Metric inches/mm 3⁄8 9⁄16 All Sizes outlet housing, near the gasket, should not make metal-to-metal contact with the pipe. In addition, a small bolt pad gap is expected between the outlet housing and the lower housing, as shown above.
Page 180
® Mechanical-T Bolted Branch Outlet Mechanical-T Bolted Branch Outlet piping products. or adjust any Victaulic piping products. product installation, and/or property damage. Mechanical-T Cross Installation NOTICE Proper preparation of the hole is essential for sealing and performance. Make sure the correct hole saw size is being used. Refer to the “Style 920/920N Mechanical-T Outlet and Mechanical-T Cross Pipe Preparation Requirements”...
Page 181
NOTICE Hole Dimensions Preparation Size inches/mm 5⁄8 inch/16 mm Nominal Outlet Size Minimum Hole Maximum inches Diameter/Hole inches Actual mm Diameter All ½-inch/ 1 ½ 1 5⁄8 3 ½ 21.3 Outlets All ¾-inch/ 1 ½ 1 5⁄8 3 ½ 26.9 Outlets All 1-inch/ 1 ½...
Page 182
Silicone Oil, or Silicone Release Agent Corn Oil, Soybean Oil, Hydrocarbon-Based Oils, or Good Not Recommended Petroleum-Based Greases Due to variations in HDPE pipe, always consult with the pipe manufacturer for lubricant com- patibility requirements. DO NOT USE VICTAULIC LUBRICANT ON HDPE PIPE.
Page 183
On HDPE pipe, it is normal for bolt pads etc., should be verified as suitable to contact when the nuts are tightened for use with this Victaulic product. DO NOT exceed Failure to verify suitability in advance may result in assembly problems or...
Page 184
Cross connections can be made ON METAL by using two upper housings of the same size. Different branch sizes are allowable. on HDPE pipe. Install the cross connection in accordance with the instructions in this section. Make sure the locating collar on each side is even gaps between the bolt pads, to ensure the cross assembly is rigid.
Page 185
BSPT (Optional) male pipe threads only. Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product. Failure to verify suitability in advance may result in assembly problems or leakage.
Page 186
Installation Insert the remaining bolt into the Install the outlet housing and lower housing. Thread a gasket into the gasket pocket, as shown flange nut onto the bolt finger-tight. above. Press the gasket along the full Make sure the oval neck of each bolt seats circumference to ensure that it seats fully properly in the bolt hole.
Page 187
Victaulic piping products. product installation, and/or property damage. Victaulic Style 923 Vic-Let Strapless Outlets are rated to 300-psi/2068-kPa working pressure on standard-weight steel pipe in sizes 4 – 8 inches/114.3 – 219.1-mm and Schedule 10 through 40 steel pipe in sizes 10-inches/273.0-mm and larger. In addition, Style 923 Vic-Let Strapless Outlets are UL/ULC Listed for 175-psi/1206 kPa fire protection service.
Page 188
“heel” inside the pipe, as shown in Figure 2 above. The heel must be positioned, as shown in Figure 2 above, to ensure proper Apply a performance under operating conditions. thin coat of Victaulic lubricant or silicone I-100_181...
Page 189
NOTICE installation. After wrench- tightening the assembly nut, check to make sure the curvature of the collar conforms to the curvature of the pipe. In addition, make sure the collar contacts the pipe evenly on all sides and that no portion of the gasket is exposed.
Page 191
When installing a Victaulic butterfly valve into a piping system, follow the instructions supplied with the coupling. Refer to the notes below for applications/limitations. When using butterfly valves for throttling service, Victaulic recommends the disc to be positioned no less than 30 degrees open. For best results, the disc should be between 30 and 70 degrees open.
Page 192
Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by-flange adapter is required for this application. Adjustment of the travel limit stops for Victaulic Butterfly Valves with gear operators can be performed while the system is operational. Cycling of the valve to test travel limit stop adjustments may affect downstream equipment.
Page 193
Turn the handwheel of the gear operator counterclockwise to ensure the valve disc is not in the fully closed position. With the valve disc in the closed (shut) position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench. Remove the travel stop dust cap from the right side of the gear operator, as NOTICE...
Page 194
Turn the handwheel of the gear operator clockwise to place the valve disc in the slightly open position. With the valve disc in the desired open position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench. Remove the travel stop dust cap from the left side of the gear operator, as shown above.
Page 195
Turn the handwheel of the gear operator counterclockwise to ensure the valve disc is not in the fully closed position. With the valve disc in the closed (shut) position, tighten the internal set screw (clockwise) with an appropriately sized allen wrench. Remove the travel stop dust cap from the right side of the gear operator, as NOTICE...
Page 196
Turn the handwheel of the gear operator clockwise to place the valve disc in the slightly open position. Replace the travel stop dust cap. Remove the travel stop dust cap from the left side of the gear operator, as shown above.
Page 197
When installing a Victaulic check valve into a piping system, follow the instructions supplied with the coupling. Refer to the notes below for applications/limitations. Placement of check valves too close to sources of unstable flow will shorten the life of the valve and may potentially damage the system.
Page 198
The bushing or pipe plug that retains the shaft/disc must be located at the top of the valve in horizontal installations (refer to drawing below). When installing a Victaulic ball valve into a piping system, follow the instructions supplied with the coupling. For threaded valves, follow standard threading practices for proper installation.
Page 199
The Series 377 Vic-Plug Balancing Valve is an eccentric, grooved-end plug valve designed specifically for throttling services. For 3 – 12-inch/88.9 – 323.9-mm sizes, the Victaulic Style 307 Transition Coupling is available to directly connect the Series 377 to grooved-end steel and other NPS pipe.
Page 201
Victaulic Style 735 Fire Pump Test Meters are designed specifically for monitoring fire protection systems. The Style 735 contains grooved ends for easy installation with Victaulic couplings that are FM Approved. The maximum working pressure for Model “L” Style 735 Fire Pump Test Meters is 175 psi/1200 kPa, and the Model “S” is rated to 500 psi/3450 kPa.
Page 202
English and Metric Conversion Chart ANSI Commercial Pipe Sizes 25.4 X inches (in) millimeters (mm) X 0.03937 0.3048 X feet (ft) meter (m) X 3.281 0.4536 X pounds (lbs) kilograms (kg) X 2.205 28.35 X ounces (oz) grams (g) X 0.03527 6.894 X pressure (psi) kilopascals (kPa) X 0.145 .069 X pressure...
Page 208
The following table provides a listing of products and installation information. If you need additional copies of any installation information, contact Victaulic at 1-800-PICK VIC. If two sources of instructions are referenced in this index, Victaulic recommends the use of both to ensure proper product installation.
Page 209
Series W732 AGS Vic-Strainer Wye Type I-730/732/AGS Series 747M FireLock Zone Control Riser I-747M Module Assembly Series 761 Vic-300 MasterSeal ® I-VIC300MS and I-100 Butterfly Valve Series W761 AGS Vic-300 Butterfly Valve I-AGS.GO and I-100 Series 763 Butterfly Valve I-100 Series 765 FireLock Butterfly Valve...
Style 740 TA CBI Meter Instructions Shipped with Meter Style 741 NPS and Metric Vic-Flange I-100 Adapter Style W741 AGS Vic-Flange Adapter IT-W741 and I-100 Style 743 Vic-Flange Adapter I-100 Style 744 FireLock Flange Adapter I-100 Style 750 Reducing Coupling...
Page 212
Product Data The following information contains center-to-end, end-to-end, take-out, and similar overall dimensions for couplings, flange adapters, fittings, valves, and accessories. Refer to the current Victaulic submittal for complete dimensional information and for products not listed in this section. NOTICE...
Page 213
6.25 @ 2.00 10.75 5.50 168.3 6.250 6.50 3.50 159.0 mm — — — — 159.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 214
261.0 14 – 24 @ Gooseneck design, end-to-end dimension # For use on cut-grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). † Chinese standard sizes All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
Page 215
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 216
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 217
6.625 6.50 6.50 6.50 4.50 6.50 6.50 168.3 8.625 7.75 7.75 7.75 6.00 7.75 7.75 219.1 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
— 610.0 14 – 24 # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). † Chinese standard sizes All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
Page 219
1 ½ 4.25 4.25 (sw) 48.3 4.25 4.25 (sw) 60.3 2 ½ 4.25 4.25 (sw) 73.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 220
6 ½ 6 ½ 6.50 6.50 (sw) × × 165.1 165.1 88.9 6.50 6.50 (sw) 114.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 221
141.3 10.00 (sw) 10.00 (sw) 168.3 10.00 (sw) 10.00 (sw) 219.1 10.00 (sw) 10.00 (sw) 273.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 222
× 508.0 508.0 168.3 219.1 273.0 323.9 17.25 — 355.6 17.25 — 406.4 17.25 — 457.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 223
No. 29T Threaded Branches are supplied standard with NPT threads. British Standard Pipe Threads are available. Specify “BSPT” clearly on order. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
Page 224
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 225
610.0 1016 14 – 24 # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 226
6.50 219.1 23.00 7.00 323.9 323.9 141.3 23.00 7.00 168.3 23.00 7.00 219.1 23.00 7.00 273.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 227
1016 14 – 24 355.6 – 610.0 # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 228
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 229
11.13 141.3 1.00 12.00 14.75 9.25 × × 219.1 168.3 114.3 6.00 18.00 23.25 15.25 219.1 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 230
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 231
43 Adapter Nipples must be used. Specify No. 40-H, 42-H, or 43-H clearly on order. NOTE: An 8-inch/203-mm minimum length is required for 4 – 12-inch/114.3 – 323.9-mm sizes. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
Page 232
1.00 165.1 mm 165.1 6.625 1.00 168.3 8.625 1.19 219.1 10.750 1.25 273.0 12.750 1.25 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 233
No. 60 Caps are not suitable for use in vacuum services with Style 72 Outlet Couplings or Style 750 Reducing Couplings. No. 61 Bull Plugs should be used for this application. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
Page 234
88.9 4.00 3½ 101.6 4.500 114.3 5.563 141.3 6.625 168.3 8.625 219.1 10.750 273.0 12.750 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 235
Flanged adapter nipples are supplied with original groove system roll grooves. Standard cut grooves or machining for rubber lining are available as options. Contact Victaulic for details. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
Page 236
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 237
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 238
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 239
2 ½* 16.00 12.00 (SW) × 73.0 219.1 73.0 2.50 5.00 12.00 (SW) 76.1 — 88.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 240
* Available as a small male threaded reducer. Refer to the No. 52 section. Steel eccentric reducers are available through 30 inches/762.0 mm. Contact Victaulic for dimensions. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
Page 241
SW = Segmentally Welded, S = Carbon Steel 1 ½ 3.00 — 48.3 3.00 — 60.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 242
C to E inches inches/mm inches/mm 2.375 4.25 2 – 3 60.3 2.375 5.00 2 – 4 60.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 243
5.00 508.0 24.000 20.00 11.00 7.00 6.00 609.6 * Available in Victaulic full flow cast design Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 244
20.00 20.00 20.00 10.00 40.00 10.00 609.6 1016 * Available in Victaulic full flow cast design Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 245
159 mm — 158.8 6.625 5.50 3.50 5.50 1.00 168.3 8.625 6.81 4.25 6.94 1.13 219.1 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 246
168.3 8.625 7.75 4.25 7.75 1.19 219.1 † Cap does not extend beyond coupling when assembled. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 247
British Standard Pipe Threads (BSPT). For British Standard Pipe Threads, specify “BSPT” clearly on order. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 248
2 ½ 3.00 73.0 3.00 88.9 4.00 168.3 88.9 4.00 114.3 5.00 219.1 114.3 5.00 168.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 249
610.0 All fittings are ductile iron unless noted otherwise with an “sw”. SW = Segmentally Welded Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 250
610.0 All fittings are ductile iron unless noted otherwise with an “sw”. SW = Segmentally Welded Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 251
13.50 12.62 — 323.9 13.50 13.00 — 355.6 13.50 13.00 — 406.4 13.50 — — 457.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 252
610.0 Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on...
Page 253
29.00 8.00 406.4 18.000 32.00 8.50 457.0 20.000 35.00 9.00 508.0 24.000 40.00 10.00 610.0 1016 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 254
1016 Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on...
Page 255
6.50 355.6 No. W60 16.000 7.00 406.4 18.000 8.00 457.0 20.000 9.00 508.0 24.000 10.50 610.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 256
† Standard as cast ductile iron. Contact Victaulic for details. Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
Page 257
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 258
– 13.56 13.56 219.1 – The “Y” dimensions, listed above, apply to the pre-assembled, installation-ready condition. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 259
133.0 mm 133.0 – 5.500 9.00 9.82 – 139.7 mm 139.7 – 6.625 10.00 10.83 12.68 168.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 260
– 22.00 14 † 323.9 – – 16.000 – – 24.13 16 † 406.4 – – Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 261
The No. 60 Cap is not suitable for use in vacuum services with Style 72 Outlet Couplings. For this type of service, No. 60 Bull Plugs should be used. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 262
11.77 11.06 11.04 168.3 6.250 10.49 11.50 – – – 159.0 mm 159.0 – – – Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 263
§ Style 77 Standard Flexible Couplings in 8, 10, 12-inch/219.1, 273.0, 323.9-mm sizes are available to JIS standards. ‡ For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). # CIS size product is designed with two housings.
Page 264
15.60 273.0 – Refer to the installation instructions in this manual for locking handle clearance dimensions. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 265
– 318.5 mm 318.5 – – – 12.750 19.63 – – 19.13 19.63 323.9 – – Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 266
The No. 60 Cap is not suitable for use in vacuum services with Style 750 Reducing Couplings. For this type of service, No. 61 Bull Plugs should be used. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 267
For Style 791 Vic-Boltless Couplings, refer to the installation instructions in this manual for Style 792 Assembly Tool clearance dimensions. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 268
1655 – 56.000 67.65 – 1422.2 1718 – 60.000 72.13 – 1524.0 1832 – Style W89 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 269
Couplings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 270
# For cut-grooved systems only. For 14 - 24-inch/355.6 - 610.0-mm roll-grooved systems, the Style W741 AGS Vic-Flange Adapter is used. The Style 741 is not compatible with the AGS system. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 271
3.500 8.29 114.3 4.500 9.87 141.3 141.3 5.560 10.90 165.1 165.1 6.500 11.90 165.2 6.625 11.90 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 272
14.000 24.50 355.6 16.000 27.12 406.4 18.000 29.00 457.0 20.000 31.50 508.0 24.000 36.00 610.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 273
219.1 10.750 16.38 273.0 12.750 19.63 323.9 14.000 20.75 355.6 16.000 22.63 406.4 18.000 23.50 457.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 274
† Contact Victaulic for availability * The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 08.20 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
Page 275
4.500 6.63 11.89 114.3 6.625 7.00 13.74 168.3 8.625 8.00 16.92 219.1 10.750 8.00 19.18 273.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 276
* Series 707C and Series 766 Butterfly Valves are not available in 10-inch/273.0-mm and 12-inch/323.9-mm sizes. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 277
11.01 114.3 § The Series 712S and Series 731 are available only in the 2-inch/60.3-mm size. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 278
6.625 11.50 9.50 168.3 8.625 14.00 11.74 219.1 10.750 17.00 13.80 273.0 12.750 19.50 15.74 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 279
# The Series 717R is available only in 4 – 8-inch/114.3 – 219.1-mm sizes. * The “B” dimension includes the Victaulic Riser Check Kit Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 280
2 ½ 73.0 3.000 6.25 76.1 mm 76.1 3.500 6.56 88.9 4.500 8.25 114.3 6.625 10.10 168.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 281
17.14 273.0 * The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 17.23 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
Page 282
10.750 23.50 22.31 30.00 30.63 — — 273.0 12.750 26.12 24.25 33.50 34.00 — — 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 283
16.000 12.00 19.88 406.4 18.000 14.25 21.54 457.0 20.000 14.50 24.75 508.0 24.000 15.50 28.81 610.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 284
6.625 26.25 28.00 168.3 8.625 28.50 30.25 219.1 10.750 32.50 34.25 273.0 12.750 32.50 34.25 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 285
16.000 30.00 31.75 406.4 18.000 30.00 31.75 457.0 20.000 30.00 31.75 508.0 24.000 30.00 31.75 610.0 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 286
2 ½ 73.0 3.500 1 ¼ 12.00 15.60 88.9 4.500 12.00 17.15 114.3 6.625 12.00 19.16 168.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 287
1 ½ 48.3 2.375 3.63 2.38 5.47 6.51 4.09 4.95 4.00 60.3 * Not available in Canada Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 288
2.875 6.00 2 ½ 73.0 3.500 6.00 88.9 4.000 6.00 3 ½ 101.6 4.500 6.00 114.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 289
114.3 5.563 5.00 141.3 6.625 6.00 168.3 8.625 7.00 219.1 10.750 8.00 273.0 12.750 12.00 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 290
6.625 18.50 16.00 168.3 8.625 24.00 20.00 219.1 10.750 27.00 24.00 273.0 12.750 30.00 28.00 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 291
165.1 x 139.7; 168.3 x 139.7; 219.1 x 139.7; 273.0 x 273.0; 323.9 x 273.0; and 323.9 x 323.9. Table continued on the following page. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 292
27.00 323.9 219.1 29.00 30.00 273.0* 37.25 37.00 323.9* Refer to notes on the previous page. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 293
18.00 219.1 22.50 18.00 273.0 27.00 20.00 × 323.9 219.1 26.84 20.00 273.0 26.84 20.00 323.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 294
11.50 16.00 11.50 16.00 11.50 × 139.7 mm 19.00 14.00 19.00 14.00 19.00 14.00 19.00 14.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 295
Overall Length × 23.00 18.00 23.00 18.00 23.00 18.00 × 27.00 20.00 27.00 20.00 27.00 20.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 296
139.7 mm 19.00 14.00 19.00 14.00 19.00 14.00 19.00 14.00 × 23.00 18.00 23.00 18.00 23.00 18.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 297
System Side Pump Side Flange millimeters/inches Overall Length × 27.00 20.00 27.00 20.00 27.00 20.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 298
11.50 200A 139.7 mm × 19.00 14.00 125A 19.00 14.00 150A 19.00 14.00 200A 19.00 14.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 299
23.00 18.00 250A 23.00 18.00 300A 200A × 27.00 20.00 250A 27.00 20.00 300A 27.00 20.00 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 300
27.00 20.00 27.00 20.00 * Available with No. 50 Concentric Reducer and appropriate coupling. Contact Victaulic. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 301
Clearance 14.00 34.00 30.00 355.60 863.6 16.00 37.00 32.00 406.40 939.8 18.00 40.51 35.00 457.20 1028.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 302
41.00 355.6 1030 1041 44.50 45.00 406.4 1130 1143 457.0 54.25 57.00 610.0 508.0 1378 1448 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 304
Product Data and Products The following information contains take-out dimensions, overall dimensions, and hole sizes for Victaulic hole-cut products. Refer to the current Victaulic product submittal for complete dimensional information. NOTICE...
Page 305
Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product. Failure to verify suitability in advance may result in assembly problems or leakage.
Page 306
SHOULD NOT BE RE-USED AFTER INITIAL INSTALLATION. † 1 ¼-inch outlet – 1 ¼ – NEF18 – 2B Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 307
2.78 3.50 3.56 6.15 920N 48.3 (b) 2 (a) 2.75 3.50 3.56 6.75 920N 60.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information. I-100_300...
Page 308
73.0 3.75 4.75 9.70 76.1 mm — 3 † (a) 3.81 5.00 4.63 9.70 88.9 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information. I-100_301...
Page 309
4.31 5.50 5.13 9.40 88.9 4.45 5.38 9.40 108.0 mm — 3.81 5.75 9.40 — 114.3 Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 310
Style 920 and Style 920N housings cannot be mated to each other to achieve cross connections. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Page 311
Style 920 and Style 920N housings CANNOT be mated to each other to achieve cross connections. Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Need help?
Do you have a question about the I-100 and is the answer not in the manual?
Questions and answers