Continental Refrigerator ContiPressureCheck User Manual
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Summary of Contents for Continental Refrigerator ContiPressureCheck
- Page 1 ContiPressureCheck ™ The system for permanent tire pressure monitoring User manual [Rev. 04]...
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Page 2: Table Of Contents
Table of Contents ContiPressureCheckTM 1 General ..........................6 Information on this user manual ................6 Liability disclaimer ......................7 Copyright ..........................7 Abbreviations ........................8 Explanation of symbols ....................8 Warnings ..........................9 Manufacturer's address....................10 After-sales service ......................10 2 Technical data display ....................10 3 Safety ..........................11 Intended use ........................11 General safety instructions ..................12... - Page 3 Table of Contents 7 Operation .........................21 Safety precautions ......................21 Setup menu .........................22 7.2.1 Open the settings menu .................22 7.2.2 Navigating the settings menu ..............22 7.2.3 Day/night mode ....................23 7.2.4 Switching the buzzer ON/OFF ..............24 7.2.5 Display brightness ....................25 7.2.6 Selecting the language ..................26 7.2.7 Selecting units .....................27 Switching between the vehicle view and the settings menu ......................28...
- Page 4 Table of Contents Operating with Automatic Trailer Learning (ATL*) ...........46 7.6.1 General ........................46 7.6.2 Automatic Trailer Learning with tire position ........48 7.6.3 Start screen for automatic trailer learning ..........49 7.6.3.1 No trailers found with tire sensors ..........51 7.6.3.2 Special cases with automatic trailer learning ....52 7.6.4 Warning messages in the case of automatic trailer detection ..57 7.6.5 Multiple warnings for trailer tires in the case of automatic trailer detection ........................58...
- Page 5 Table of Contents 13 Declaration of Conformity ..................72 14 Certifications ........................73 14.1 Radio permit ........................73 14.2 General Operating Permit ....................73 14.3 ADR ............................73 15 Index ..........................74...
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Page 6: General
The user manual must always be in the immediate vicinity of the display. It must be read and observed by everyone who is involved with ● Installation, ● startup and ● operation of the display and of the ContiPressureCheck system. -
Page 7: Liability Disclaimer
General Liability disclaimer The manufacturer assumes no liability for damage and operational faults resulting from: ■ failure to observe this user manual, ■ use for other than the intended purpose, ■ faulty installation, ■ technical changes and modifications. Copyright This user manual is copyrighted. This user manual may not be duplicated either wholly or in part without the express permission of Continental Reifen Deutschland GmbH. -
Page 8: Abbreviations
General Abbreviations The following abbreviations are used in this user manual: Abbrevia- Meaning tion: ATL* Auto Trailer Learning ContiPressureCheckTM Surrounding Observer Single Wheel Exchange SWE* Hand-held tool * Optional functions that are not activated for all CPC systems. Explanation of symbols Warnings in this user manual are also indicated by warning symbols. -
Page 9: Warnings
General Warnings In the current user manual, the following warnings are used: WARNING A warning of this hazard level indicates a hazardous situation. If the hazardous situation is not avoided, it can result in serious injuries. ► Follow the instructions in this warning to avoid serious injuries to persons. -
Page 10: Manufacturer's Address
Germany www.contipressurecheck.com After-sales service In the case of technical questions on the display, pressure control indica- tor or the entire ContiPressureCheck system, please contact your CPC supplier or the authorized garage that installed the CPC system. Technical data display 117 x 107 x 40 Dimensions (L x W x H) 4.60 x 4.21 x 1.57... -
Page 11: Safety
Safety Safety Intended use The display is only intended for displaying the data detected by the CPC system (air pressure and temperature of the tires) as well as warning messages. The pressure control indicator installed in the trailer is intended to be used for displaying the status of the CPC system at the trailer using light signals. -
Page 12: General Safety Instructions
Safety General safety instructions Observe the following general safety instructions to ensure safe handling of the CPC system: ■ The operator must ensure that tires in which tire sensors are installed, are only operated in vehicles, in which monitoring is ensured by the CPC system. -
Page 13: Particular Hazards
Safety Particular hazards Special characteristic in the case of vehicles for hazardous substances (ADR): ■ If the CPC system is installed in a vehicle for hazardous materials (ADR) and the CPC system remains switched on although the vehi- cle ignition is switched off, it is possible that sparks, other ignition sources or similar could lead to a reaction with the hazardous material in the event of a fault. -
Page 14: Tool Overview
Tool overview Tool overview Operating keys But- Symbol Task Switch between vehicle view and setup Navigation between menu items and warning messages Confirmation of the selected menu item Switch between pressure or temperature display in the vehicle view... -
Page 15: Mounting The Display
Mounting the display Mounting the display WARNING Risk of injury! The risk of injury cannot be ruled out if the installation instructions are not followed. ► Mount the display offset to the side of the driver and the front passenger(s). ►... -
Page 16: Display Holder With Suction Caps For Attaching To The Windscreen
Mounting the display Display holder with suction caps for attaching to the windscreen To attach the display to the windscreen to the display holder, use the suc- tion caps. ‹ Connect the display with the display holder supplied. Make sure that the display is completely snapped and locked into the holder. -
Page 17: Adjusting The Display
Mounting the display ‹ Remove the display from the holder. Pull of the protective foil of the contact surfaces on the holder and ‹ glue the holder to the desired location. Also screw the holder into the dashboard with the 2 screws sup- ‹... -
Page 18: Commissioning
Commissioning Commissioning Start screen The start screen is displayed for 10 seconds after ignition. CONTINENTAL Warnings After the start screen is displayed, the applicable warnings for proper use of the system are displayed for 30 seconds at a time. The warning message for deactivated warnings only appears if the warn- ing messages on a special vehicle have been deactivated. -
Page 19: Automatic Language Query
Commissioning Automatic Language Query NOTE ► By default, the automatic language query is activated for initial startup ■ If the automatic language query is activated, the display switches from the start screen to setup - Language view, see chapter “6.3.1 Setting the language for automatic language query”. -
Page 20: Setting The Language For Automatic Language Query
Commissioning 6.3.1 Setting the language for automatic language query If the automatic language query is activated, the Settings - Language view appears for 15 seconds. ‹ Press the button to select a language (the Autostart selected language is highlighted). Česky Deutsch ‹... -
Page 21: Operation
► Before each journey, check the seating of the display and stability of the holder. ■ The ContiPressureCheck system supports monitoring of tire pressure. The responsibility for the correct pressure lies with the driver. ■ Increase the tire pressure only when the tire temperature corre- sponds to the ambient temperature. -
Page 22: Setup Menu
Operation Setup menu The following functions can be set in the settings menu: Day/night mode → Buzzer ON/OFF (100%) Display brightness English bar / °C Language selection and automatic language query on/off Selection of units 7.2.1 Open the settings menu ‹... -
Page 23: Day/Night Mode
Operation 7.2.3 Day/night mode NOTE ► The display brightness is adjusted to the day and night conditions with the day/night mode. No dazzling during night driving and sufficient readability during the day. Press the OK button ‹ to switch to the night →... -
Page 24: Switching The Buzzer On/Off
Operation 7.2.4 Switching the buzzer ON/OFF NOTE ► The buzzer can be switched on to emit an alarm when a warning message is displayed. ► A deactivated buzzer switches itself on again automat- ically after the display has been switched on 50 times. →... -
Page 25: Display Brightness
Operation 7.2.5 Display brightness NOTE ► The display brightness can be adjusted to the needs of the driver. ► Day mode: it is possible to select a brightness level of 50 %, 75 % and 100 %. ► Night mode: it is possible to select a brightness level of 5 %, 10 % and 20 %. -
Page 26: Selecting The Language
Operation 7.2.6 Selecting the language NOTE ► The language setting can be adjusted to the needs of the driver. → Autostart Česky Deutsch (100%) English Español English Français bar / °C Italiano Press the OK button to display the Language sub menu. ‹... -
Page 27: Selecting Units
Operation 7.2.7 Selecting units NOTE ► The units for displaying the pressure and the tempera- ture can be adjusted to the requirements of the driver. → → (100%) (100%) English English bar / °C psi / °F ‹ Press the OK button to switch between "bar/°C“... -
Page 28: Switching Between The Vehicle View And The Settings Menu
Operation Switching between the vehicle view and the settings menu → PRESSURE (PSI) (100%) 100 100 100 100 English bar / °C Press the SET button to switch between the vehicle view and the ‹ settings menu. -
Page 29: Vehicle View: Standard Screen Pressure/Temperature Monitor
Operation Vehicle view: standard screen pressure/temperature monitor PRESSURE (PSI) Area Display Info menu item Symbol for a 4x2 truck (the vertical line is the symbol for truck) Information box for: inner twin tires, 2nd axis, left side truck Symbol for a 4-wheel trailer Information box for: tires, 2nd axis, left side trailer... -
Page 30: General Operation Without Automatic Trailer Detection)
► If a truck/trailer combination remains connected for a longer period of time, the ContiPressureCheck sys- tem can be configured so that the tire pressures and temperatures of the trailers including the position can be represented in the display. -
Page 31: Start Screen Pressure/Temperature Monitoring
Operation 7.5.2 Start screen pressure/temperature monitoring After starting up the vehicle, the following appears in the display: The CPC system is ready for opera- tion. Tire data is displayed just after the journey begins......Tire data is received for the wheel position of the 2nd outer left axis. -
Page 32: Switching Between Pressure, Temperature And Target Pressure Indicator
Operation 7.5.3 Switching between pressure, temperature and target pres- sure indicator TEMPERATURE (°F) (PSI) PRESSURE (PSI) 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 ‹ Press the button to switch between the following: ●... -
Page 33: Warning Message Overview
Operation 7.5.4 Warning message overview NOTE ► The driver can be warned by a signal tone in the case of a warning message. The "Buzzer" function must be switched on for this purpose. ► In the even of a warning, respond as described in the following sections. - Page 34 Operation Warning mes- Priority: Level Symbol Fault sage High Continuous, fast pressure loss. Tire damage or even tire FAST PRESS. LOSS destruction is possible. The tire pressure falls below the recommended alarm VERY LOW PRES- threshold value. Tire damage SURE or even tire destruction is 1*), 2*) possible.
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Page 35: Low-Level Warning Messages
Operation 7.5.5 Low-level warning messages 7.5.5.1 Tire sensor defective Warning type: low-level warning Warning message: sensor defect SENSOR DEFECT Error: the tire sensor is defective. Action: ask the garage to remove the tire as soon as possible and replace the sensor. (In the case of a defective tire sensor, no pressure/ temperature warning is possible). -
Page 36: No Signal
Operation 7.5.5.2 No signal Warning type: low-level warning Warning message: no signal NO SIGNAL Error: due to insufficient signal strength, it is not possible to display a sensor protocol. Action: the garage must clarify the cause for insufficient signal strength. If no signal is received, no pressure/temperature warning is possible. -
Page 37: Pressure Difference
Operation 7.5.5.3 Pressure difference Warning type: low-level warning Warning: Pressure diff. PRESSURE DIFF. Error: The pressure between two 10.0 10.0 twin tires exceeds a fixed threshold. The tires could wear out differently 10.3 9.9 10.0 10.0 in the long term. 10.0 10.0 10.0... -
Page 38: Temperature
Operation 7.5.5.4 Temperature Warning type: low-level warning Warning message: temperature TEMPERATURE Error: the measured temperature in the tire exceeds 115 °C (239 °F). The tire sensor no longer functions from 120 °C (248 °F). Action: stop the truck immediately at a suitable location. Allow the tire concerned to cool down and then check it. -
Page 39: High-Level Warning Messages
Operation 7.5.6 High-level warning messages 7.5.6.1 Check sensor Both displays appear alternately at intervals of 1.5 seconds. CHECK SENSOR DEMOUNT TIRE Warning type: high-level warning Warning message: check sensor Error: the tire sensor is not properly fixed. Action: arrange for the tire to be removed as quickly as possible by specialist staff at a tire dealer and allow the tire sensor and tire sensor container to be replaced by a specialist. -
Page 40: Very Low Pressure
Operation 7.5.6.2 Very low pressure Both displays appear alternately at intervals of 1.5 seconds. VERY LOW PRESSURE ALARM Warning type: high-level warning Warning message: very low pressure Error: the tire pressure falls below the recommended alarm threshold value. Tire damage or even tire destruction is possible. Action: stop the truck at a suitable location as soon as possible and investigate the cause of the low pressure. -
Page 41: Fast Pressure Loss
Operation 7.5.6.3 Fast pressure loss Both displays appear alternately at intervals of 1.5 seconds. FAST PRESS. LOSS ALARM 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 Warning type: high-level warning Warning message: fast press. loss Error: continuous, fast pressure loss. Tire damage or even tire de- struction is possible. -
Page 42: Multiple Warnings
Operation 7.5.7 Multiple warnings If various problems occur simultaneously, a multiple warning screen is displayed. Press the button to call up different warning messages. Example of warning messages 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0... - Page 43 Operation LOW PRESSURE NO SIGNAL DEMOUNT TIRE Individual warning screens show the symbols of the individual warnings. The display of the individual screens changes every 1.5 seconds if a high-level warning occurs for the displayed tires. For the meaning of the warning symbols, see chapter “7.5.4 Warning message overview”.
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Page 44: Special Features When Operating On Special Vehicles
Operation 7.5.8 Special features when operating on special vehicles For some special vehicles, it is necessary to set a target pressure of less than 1.8 bar. In this case, all warnings except the pressure loss warning are deactivat- The following warning appears each time the system is started: "Warnings for downstream pressure are deactivated , except 'Pressure Loss'."... -
Page 45: Automatic Single Wheel Exchange (Swe*)
Operation 7.5.9 Automatic Single Wheel Exchange (SWE*) The "Automatic Single Wheel Exchange" (SWE) enables easy exchange of a single tire sensor. NOTE ► If the ATL (Automatic Trailer Loading) function is activated, the then automatic Single Wheel Exchange (SWE) is deactivated. ►... -
Page 46: Operating With Automatic Trailer Learning (Atl*)
Operation Operating with Automatic Trailer Learning (ATL*) 7.6.1 General NOTE ► The ContiPressureCheck system is installed and configured for a certain truck combination. ► When trailers are changed frequently, the ATL function (Automatic Trailer Learning) is installed in the truck system. - Page 47 The following shows two examples for truck-trailer combinations with automatic trailer detection: NOTE If an independent, complete ContiPressureCheck sys- tem is installed in a trailer (status indicator via a pressure control indicator installed on the trailer), and if the trailer...
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Page 48: Automatic Trailer Learning With Tire Position
Operation 7.6.2 Automatic Trailer Learning with tire position It is possible to display the tire position of an ATL-monitored trailer if: ■ The function has been activated in the truck system. ■ The tire position was stored on the sensors of the trailer to be monitored. -
Page 49: Start Screen For Automatic Trailer Learning
Operation 7.6.3 Start screen for automatic trailer learning After starting up the vehicle, the following appears in the display: The CPC system is ready for opera- tion. Tire data is displayed just after the journey begins. The automatic ....... trailer detection (ATL) is not yet complete. - Page 50 Operation When the automatic trailer detection has been completed, one of the fol- lowing messages appears on the display: This display appears when the conditions for automatic trailer detection with tire position are PRESSURE (PSI) met. The values of the trailer tires 10.0 10.0 are displayed individually with the...
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Page 51: No Trailers Found With Tire Sensors
Operation 7.6.3.1 No trailers found with tire sensors Data is received for all truck wheel positions, the automatic trailer detection (ATL) is not yet complete PRESSURE (PSI) however, no trailer with tire sensors was found. 100 100 100 100 NO TRAILER DETECTED After 60 seconds. -
Page 52: Special Cases With Automatic Trailer Learning
Operation 7.6.3.2 Special cases with automatic trailer learning Example 1: Too few tires are detected. Cause Remedial action A lifting axle is raised during the learning phase, and this means that the learning process is not detected. For example, only 4 tires are displayed instead of the expected 6 tires. - Page 53 Operation Example 3: The values of the old trailer continue to be displayed after the trailer is decoupled or was exchanged. Cause Remedial action Trailer decoupled and contin- ‹ It is recommended to switch ue the driving within the next off the ignition for at least 20 15 minutes.
- Page 54 Operation Example 4: Occasionally too many tires are learned. Cause Remedial action During automatic trailer detec- Stop the vehicle and ‹ tion, all signals from unknown tire restart the learning sensors in the immediate vicinity procedure by switching recognized. of the ignition for at least 20 seconds.
- Page 55 Operation Example 5: During automatic trailer detection, the same number of tires of excess tires are detected. Cause Remedial action For ATL, the Automatic Single ‹ The configuration of the CPC Wheel Exchange (SWE) is deacti- system of the towing machine vated.
- Page 56 Operation Example 6: In the case of automatic trailer detection with position, the tires of the trailer are always displayed without position. Cause Remedial action The system checks all tire posi- ‹ Re-allocation of all tire posi- tions of the received sensors for tions on the trailer.
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Page 57: Warning Messages In The Case Of Automatic Trailer Detection
Operation 7.6.4 Warning messages in the case of automatic trailer detection Example of a high-level warning for a trailer tire: Both displays appear alternately at intervals of 1.5 seconds. VERY LOW PRESSURE ALARM 100 100 100 100 TRAILER: 8 TIRES TRAILER: 8 TIRES 1 of 8 trailer tires has a problem. -
Page 58: Multiple Warnings For Trailer Tires In The Case Of Automatic Trailer
Operation 7.6.5 Multiple warnings for trailer tires in the case of automatic trailer detection Both displays appear alternately at intervals of 1.5 seconds. Example of a 4-fold warning message: 4 WARNINGS 4 WARNINGS 100 100 100 100 TRAILER: 8 TIRES TRAILER: 8 TIRES ... - Page 59 Operation Press the button to call up different warning messages. The number of different ‹ warning messages or the individual warning screens 4 WARNINGS appear in the Info menu item. Press the button to call up the individual warning 100 100 screens.
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Page 60: Multiple Warnings For Truck And Trailer Tires In The Case Of Automatic Trailer Detection
Operation 7.6.6 Multiple warnings for truck and trailer tires in the case of automatic trailer detection Both displays appear alternately at intervals of 1.5 seconds. 5 WARNINGS 5 WARNINGS °C °C TRAILER: 8 TIRES TRAILER: 8 TIRES ... -
Page 61: Automatic Trailer Learning With Surrounding Observer (So*)
(HHT). The surrounding observer evaluates all tire sensor signals received af- ter the ContiPressureCheck system is switched on and checks whether there is extreme low pressure. If extreme low pressure is indicated by tire sensors received, a VERY LOW PRESSURE warning is displayed for the tire. - Page 62 Operation Illustration of ATL + SO during the Illustration after successful learn- learning phase. ing phase. VERY LOW PRESSURE 2 WARNINGS SEARCHING TRAILER TRAILER: 8 TIRES Whether the surrounding observer (SO) was activated can be seen if an VERY LOW PRESSURE warning is displayed during the learning phase.
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Page 63: Error Messages
Error messages Error messages If the function of the ContiPressureCheck system is disturbed, the fol- lowing error messages could be displayed: Error message Cause Action SYSTEM- ERROR 1001..1005 Contact a specialist ContiPressure- garage as soon as pos- Check system is sible to arrange for the not ready. - Page 64 Error messages Error message Cause Action SYSTEM A specialist garage must activate the Con- ContiPressure- tiPressure-CheckTM Check system is ACTIVE system. not ready. SYSTEM Installation of the ContiPressure- A specialist garage Check system was must complete the CONFIGURED not properly carried installation process.
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Page 65: Pressure Control Indicator
Pressure control indicator Pressure control indicator The pressure control indicator is located in the trailer. ■ During operation, make sure that the pressure control indicator is visible in the rear-view mirror. For this, the pressure control indica- tor lights up for 15 seconds after starting the vehicle each time. NOTE ►... - Page 66 Pressure control indicator The pressure control indicator is visible in the left side mirror, it indicates the following operating states: Display operational condi- Note tions Failure of the pressure control in- dicator or the CPC system on the trailer is not displayed during the No warning messages journey.
- Page 67 Pressure control indicator Display operational condi- Note tions Stop the truck as quickly as pos- sible. Check all trailer tires* for fast pres- sure loss or extreme low pressure. In this case, allow a specialist Flashes quickly** to check the tires and repair or exchange if necessary.
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Page 68: Readjusting The Pressure Control Indicator
Pressure control indicator Power indicator of the pressure control display after parking the trailer NOTE ► In the case of a warning (flashing), it is possible that the flashing stops if the trailer is stationary or is moved slowly for a time period of 30 minutes (< 15 km/h) (9 mph)). -
Page 69: Cleaning The Display
Cleaning the display 10 Cleaning the display ATTENTION Pay attention to the following cleaning and safety instruc- tions before cleaning the display: ► Clean the display with a dry, soft, lint-free cloth only. ► Even when cleaning stubborn dirt, the cleaning cloth may only be slightly dampened with a little water. -
Page 70: Disposal
Disposal 12 Disposal 12.1 General instructions Continental is committed to the protection of the environment. As with other old devices, the system can be returned to Continental via the normal channels. For details of disposal, please contact your authorized sales partner. Sort metals and plastics carefully for recycling or scrapping. -
Page 71: Electrical/Electronic Components
Disposal 12.3 Electrical/electronic components All other electrical/electronic components excepting tire sensors must be disposed off according to the EC directive 2002/96/EC-WEEE (Waste Electrical and Electronic Equipment). Should you have any questions, please contact your communal authority responsible for waste disposal. 12.4 CPC collection point Address: Continental Trading GmbH... -
Page 72: Declaration Of Conformity
European Union (EU) and the USA as well as other countries listed at www.contipressurecheck.com. The complete original declaration of conformity is included in the scope of delivery. (EC Declaration of Conformity Art. No. 17340510000). It can also be found at www.contipressurecheck.com/downloads. -
Page 73: Certifications
Certifications 14 Certifications The individual certificates are included with the system documents. The latest version is available at: www.contipressurecheck.com/downloads. 14.1 Radio permit A radio permit was issued for the CPC system in the following countries. ■ Homologation Certificate Vehicle Components (Art. -
Page 74: Index
Index 15 Index Abbreviations ....8 Pressure control indicator ..65 After-sales service ....10 Alignment . - Page 75 Index...
- Page 76 Continental Reifen Deutschland GmbH Büttnerstraße 25 30165 Hannover Germany www.contipressurecheck.com www.continental-truck-tires.com www.continental-corporation.com RF Testing Device Tool No. 040072...
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