CyberOptics SE500CP Hardware Manual
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CyberOptics SE500CP Hardware Manual

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I am connecting a SPI500 ultra machine and the reject signal is not making it to the reject conveyor

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Summary of Contents for CyberOptics SE500CP

  • Page 1 SE500 Hardware Manual...
  • Page 2 Corporation). Warranty, License, and Terms of Sale The warranty , software license and other terms and conditions of sale covering CyberOptics products are set forth in CyberOptics Standard Terms and Conditions of Sale and License available at www .cyberoptics.com or by calling CyberOptics at 1-800-526-2540 and requesting a copy .

  • Page 3: Table Of Contents

    Packing the SE500CP System Unpacking the SE500CP System Choosing a Location Installing the System Installing the Light Pole Positioning / Leveling the SE500CP System Installing the Sensor Wiring SE500CP for Power Turning on System Power Connecting the Air Supply Connecting SMEMA Cables...
  • Page 4 Contents Shutting Down the System Moving the SE500CP System Disconnecting Utilities from the System Bypassing the SE500CP System Replacing Components and Preventive Maintenance Maintenance Schedule Main Electrical Panel Replacing Electrical Cables Replacing the AC Main Circuit Breaker Replacing the Fuses...
  • Page 5 Contents Troubleshooting Safety Circuit Block Diagram AC and DC Distribution Block Diagram SMEMA Connector Pinout System Error Messages Solder Paste Failure Causes Index CyberOptics Corporation...
  • Page 6 Contents SE500 Hardware Manual...

  • Page 7: Preface

    Hardware Manual is intended to provide comprehensive information about the SE500 system. If you have any questions that are not answered by this guide, contact CyberOptics Customer Service and Support. Refer to “ Technical Support” on page ix. Prerequisite Knowledge Moderate computer experience ●...
  • Page 8 Company Name: Address: City/State/ Province: Zip/Postal Code: Country: Machine Serial Number Software Version Page No. or Figure No. Manual Revision/Date Check if page is attached Suggestion: Fax or e-mail to: CyberOptics Corp. Attn: Service Fax: +1-763-542-5100 service@cyberoptics.com viii SE500 Hardware Manual...

  • Page 9: Technical Support

    Include your serial numbers in all e-mail messages and faxes. ● Have the product serial numbers ready when you telephone CyberOptics. ● CyberOptics guarantees a response to all messages during the next CyberOptics business day . International Technical Support Center +1-800-526-2540 Fax: +1-763-542-5100 Email: service@cyberoptics.com...
  • Page 10 SE500 Hardware Manual...

  • Page 11: System Overview

    System Overview SE500CP System System Specifications Performance Specifications Computer Requirements System Requirements Dimensions CyberOptics Corporation...

  • Page 12: Se500Cp Unit

    Chapter 1: System Overview SE500 System The SE500 is an inline Solder Paste Inspection system that inspects solder deposits. The SE500 helps to prevent production problems by notifying operators when the print process moves outside the control tolerances. It is also intended to help Process Engineers to establish process tolerances.
  • Page 13 SE500CP System Signal-light pole Safety enclosure hood Control panel (see below) Flat-panel display Keyboard trackball tray Air pressure gauge ESD wrist strap connection Control Panel Leveling feet Power Switch E-Stop E-Stop Reset Start Stop Alarm Cancel Figure 1. Front View...

  • Page 14: Se500Cp Rear View

    Chapter 1: System Overview SE500 Rear View System connections such as power, air, and I/O are accessed at the rear of the machine as shown in Figure 2 and shown below . Table 2. SE500 System Components Component Description AC Main Circuit Breaker The AC main circuit breaker is located on the rear electrical panel;...
  • Page 15 SE500CP System Power access cover Back access COM1 port cover COM2 port Ethernet port SMEMA Upstream Cooling fans SMEMA Downstream Digital I/O Air regulator AC main circuit Power cord breaker (CB1) strain relief Figure 2. SE500 Rear View CyberOptics Corporation...

  • Page 16: Se500Cp Internal Parts

    Chapter 1: System Overview SE500 Internal Parts Opening the hood, which stops all machine motion, gives you access to the sensor, gantry and conveyor. The lower panel can be removed (by service personnel only) to gain access to internal electrical components. These parts are described below and shown in Figure 3. Table 3.
  • Page 17 SE500CP System Sensor Gantry Conveyor Digital I/O Controller Processor Main Electrical Panel Figure 3. Internal Components CyberOptics Corporation...

  • Page 18: Main Electrical Panel

    Chapter 1: System Overview Main Electrical Panel The Main Electrical Panel in the SE500 contains the electronic components described in the following table and shown in Figure 4. Table 4. Main Electrical Panel Components Component Description Middleman PCB Assembly Collects encoder and sensor information and transfers it to the processor for analysis.
  • Page 19 SE500CP System Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller Y-Stage Servo Amp X-Stage Servo Amp Z-Stage Servo Amp TOWER SYSTEM SMEMA Middleman Assembly PS1–3.5 A PS2–5 A CB2–CB8 Contactor, 18 A PS3–5 A 24 VDC, Coil Safety Relay 6 .0 A...

  • Page 20: Conveyor

    Chapter 1: System Overview Conveyor The SE500 receives panels from the upstream conveyor using SMEMA signals to control the timing, it clamps the panel into position and also supports the panels with the lift to hold it in place during inspection. When the inspection is complete, the machine releases the panel to the downstream conveyor utilising SMEMA signals for timing.
  • Page 21 SE500CP System Movable Conveyor Rail Top Clamp Rear Conveyor Belt Panel Detect Sensor (Entry/Exit) Board Stop Sensor Slow Speed Panel Lifter Sensor Board Stop Panel Detect Sensor (Entry/Exit) Conveyor Motor Fixed Conveyor Conveyor Drive Belt Autowidth Drive Belt Autowidth Motor...
  • Page 22 Chapter 1: System Overview ➢ To configure the conveyor for Board Flow 1. Connect the board stop at the fixed conveyor rail as shown in Figure 7 for Left to Right configuration which is the default configuration. 2. T o change to use the Right to Left configuration, unscrew the two nuts on the board stop. Note: Set the ConveyorRightToLeft value using the Configuration Editor.
  • Page 23 SE500CP System ➢ To configure the conveyor software settings for Board Flow 1. Backup the Configuration folder located at C:\Program Files\CyberOptics\SE500CP System Software in a safe place for future use. 2. Run the Registry Editor. 3. In the Registry Editor window , delete the file LastPatchFile located at My Computer\HKEY_LOCAL_MACHINE\SOFTWARE\CyberOptics\SMTSystems \Common.

  • Page 24: System Specifications

    Chapter 1: System Overview System Specifications Table 6. System Specifications Dimensions Unit Height 139 cm (55 in.) excluding signal-light pole and leveling feet Unit Width 100 cm (39 in.) Unit Depth 127 cm (50 in.) Distance from fixed front rail to back of 92 cm (36 in.) machine Conveyor Height...

  • Page 25: System Requirements

    Video card Minimum 256 MB memory ● Recommended 512 MB memory, OpenGL acceleration ● There is an option for upgrading the system processor. Contact CyberOptics for more information. System Requirements Table 7. System Requirements Humidity ● Operating 20–80% RH non-condensing ●...

  • Page 26: Performance Specifications

    Chapter 1: System Overview Performance Specifications The most current performance specifications are found on the product page of the CyberOptics Web site at http://www .cyberoptics.com. Computer Requirements Y ou can run the T each application on a desktop computer that meets the following minimum requirements: Table 8.

  • Page 27: Dimensions

    Dimensions Dimensions 490cm ( 19 i n) 139cm 134cm ( 55 i n) ( 53 i n) 85cm ( 3 i n) 100cm ( 39 i n) Figure 8. Front View CyberOptics Corporation...
  • Page 28 Chapter 1: System Overview 188cm (74 in) *Adjustable 86-104cm (34-41 in) 92cm (36 in) 127cm (50 in) *T o achieve the lowest conveyor height configuration of 83 cm to 96 cm (33 inch to 38 inch), a customized conversion kit is needed. Figure 9.

  • Page 29: Installation

    Installation Packing the SE500CP System Unpacking the SE500CP System Choosing a Location Installing the System Wiring SE500CP for Power Connecting the Air Supply Connecting SMEMA Cables Connecting to a Network Connecting to an External Device Wago PLC Assembly Manually Adjusting the Conveyor Width...

  • Page 30: Packing The Se500Cp System

    Chapter 2: Installation Warning: Only CyberOptics’ service personnels shall perform the installation procedures in this Chapter. Packing the SE500 System These instructions describe how to pack the SE500 system in its original wooden shipping crate for shipment. It is recommended to save the shipping crate and all of the packing materials in case you need to ship the SE500 system back to CyberOptics.
  • Page 31 Packing the SE500CP System ➢ Packing Accessories 1. Place foam padding between the keyboard, flat screen display and front cover of machine. 2. Place one moisture barrier and two desiccant clay packets at the rear and the stage of the machine and seal as shown.
  • Page 32 Chapter 2: Installation 6. Using the drill, a 13 mm socket attachment and hex head bolts, secure the lockdown plate over each of the leveling foot. 7 . Shrink wrap the machine and the accessories. Ensure that necessary transit securing brackets are fixed to the X and Y axes Note: before closing the crate and shipping the system.

  • Page 33: Unpacking The Se500Cp System

    Unpacking the SE500CP System Unpacking the SE500 System These instructions describe how to unpack the SE500 system from its shipping crate. It is recommended to save the crate and all of the packing materials. Performing this procedure requires a drill with a 13 mm socket attachment, a forklift, and a pallet jack.

  • Page 34: Choosing A Location

    Chapter 2: Installation 10. Remove all the transit securing brackets on X and Y axes before using the machine. Figure 10. Transit securing brackets on X-Axis Figure 11. Transit securing bracket on Y Axis Choosing a Location The SE500 system must be level and aligned with incoming and outgoing conveyor sections to allow for smooth movement of panels.

  • Page 35: Installing The System

    T o ensure optimum performance of Caution: your SE500 , a trained CyberOptics service representative is required to install the system. Installing the SE500 system consists of the general steps listed below . Each step is described in more detail on the following pages.

  • Page 36: Positioning / Leveling The Se500Cp System

    Chapter 2: Installation Positioning / Leveling the SE500 System Adjust the height of the system to align with incoming and outgoing conveyor sections. System height can be configured at a standard height or can be lowered 5 cm (2 inch.) by repositioning the leveling foot block.
  • Page 37 (vertical) from the control panel area (see Figure 15 on page 28). T o achieve the lowest conveyor height configuration of 83 cm to 96 cm, a customized Note: conversion kit is needed. Contact CyberOptics for more information. ➢ To remove side panels 1.
  • Page 38 Chapter 2: Installation ➢ To remove the front panels If the side panels cannot be removed, remove both the front panel and the right front (vertical) panel. 1. Lift the system hood. 2. Make sure all motion has stopped. 3. Loosen the two M5 screws along the top edge of the lower front panel. 4.
  • Page 39 SE500 conveyor rail is properly aligned. The panel should pass from the upstream conveyor through the SE500 system and on to the downstream conveyor without any resistance. 10. After adjusting the leveling feet, tighten the locking nuts. CyberOptics Corporation...

  • Page 40: Installing The Sensor

    Chapter 2: Installation Installing the Sensor Caution: Make sure the SE500 system power is off before installing the sensor. The sensor could be damaged if you connect it to the system when power is on. ➢ To install the sensor 1.
  • Page 41 Installing the System 5. Connect the flat white Camera Link cable to the connector on the back of the sensor and tighten the two small screws. Illumination Control cable connection Camera Link cable connection Figure 19. Sensor Cable Connections CyberOptics Corporation...

  • Page 42: Wiring Se500Cp For Power

    Chapter 2: Installation Wiring SE500 for Power The SE500 system must be hard-wired into your AC main power. Have a certified electrician to wire the system. Before wiring the system, make sure that the AC main power supply is turned off and Caution: locked off.
  • Page 43 Wiring SE500CP for Power 4. Feed the incoming power lines through the strain-relief connector. Power Cord (AWG 14–16) Screwdriver Stripped wire Voltage (VAC) 110 VAC 240 VAC Power Cord 14-16 Pry open the crimping (AWG) connector using a screwdriver and insert...

  • Page 44: Turning On System Power

    Chapter 2: Installation Turning on System Power CyberOptics recommends a 30 minute warm up time to ensure the most accurate system measurements. ➢ To turn on the system 1. Check to make sure the conveyor is clear of panels and the E-Stop button is engaged.

  • Page 45: Connecting The Air Supply

    Figure 23. Connecting to the Air Regulator Note: The default setting for the air pressure gauge should display the air pressure in psi. If not, or to change other settings on the gauge, refer to “ Configuring the Pressure Gauge Display” on page 41. CyberOptics Corporation...

  • Page 46: Connecting Smema Cables

    Chapter 2: Installation Connecting SMEMA Cables Use the SMEMA connections to facilitate board handling between machines in the SMT line. ➢ To connect SMEMA cables 1. Shut down Windows and then push the E-Stop button on the front of the unit. 2.

  • Page 47: Connecting To A Network

    Use the Windows network tools to complete the Ethernet configuration. This is typically done by a network administrator and includes the following: Adding the protocol ● Assigning the IP address ● Configuring the Domain Name System (DNS) ● CyberOptics Corporation...

  • Page 48: Connecting To An External Device

    Connecting to an External Device This section describes how to connect a device such as a stacking or diverting conveyor to the SE500 system. CyberOptics provides a 14-pin digital I/O connector to interface with the external device. ➢ To connect an external device to SE500 1.

  • Page 49: Wago Plc Assembly

    (6.3 A). After testing, 1.6 A fuse is the best option. Warning: The maximum current of the supply module is 6.3 A. When configuring the system, it is important not to exceed the maximum/sum current. T6.3A 250V Figure 27. WAGO PLC Assembly CyberOptics Corporation...

  • Page 50: Manually Adjusting The Conveyor Width

    Chapter 2: Installation Manually Adjusting the Conveyor Width The system conveyor is equipped with automatic width adjustment and adjusts to the width specified in the SRFF when the file is opened. Y ou can adjust the conveyor manually as described below . ●...

  • Page 51: Configuring The Pressure Gauge Display

    2. Set the low trigger set point by pressing to cycle through the values. 3. Stop on the value and wait 5 seconds to end programming mode. 4. Press . Set mode will appear for 1 second followed by b-1 (High set point) CyberOptics Corporation...
  • Page 52 Chapter 2: Installation 5. Set the high trigger set point by pressing to cycle through the values. 6. Stop on the value and wait 5 seconds to end programming mode. Note: if H-1or h-1 appears instead, change the operating output mode as described in “ To set the operating mode”...

  • Page 53: Setting Up System Security

    Operator ● Anyone using the SE500 can use one of the default logons (password CyberOptics). The default setup allows full access to all SE500 features for all users except for the Security Setup feature. Only the Supervisor logon has rights to change the Security Setup by default.

  • Page 54: Adding Users To The System

    Chapter 2: Installation Adding Users to the System Use the Windows system User Accounts to add users to the system 1. On the Windows taskbar, click Start and then click Control Panel . 2. Double-click Administrative Tools . 3. Double-click Computer Management . 4.
  • Page 55 16. In the Select Groups dialog box, Enter object names to select box, type the name of the Group to which the new user belongs. 17 . Click Check Names . 18. Click OK in the Select Group and Properties dialog boxes. CyberOptics Corporation...

  • Page 56: Assigning Secure Areas

    Chapter 2: Installation Assigning Secure Areas Each of the following Secure Areas must be assigned to one of the four SE500 groups (Supervisor, Engineers, Lead Operators, Operators) from within the SE500 applications. Each group inherits the rights assigned to the group or groups below it. For more information about how to assign Secure Areas, refer to “...
  • Page 57 5. Click on OK to save your changes or Cancel to close the window without making changes. When you click OK, your changes are saved to a file named SE500 .sec located in the default security directory . The settings in the security file are loaded each time the application starts. CyberOptics Corporation...

  • Page 58: Verifying System Accuracy

    If the surface is damaged or the target is dropped, it should be re-certified. CyberOptics Certificate of Traceability CyberOptics provides a certificate of traceability with each certification target. The certificate includes the serial number and the certified measurements for the certification target. SE500...
  • Page 59 Verifying System Accuracy CyberOptics can recertify the certification target and issue a new certificate of traceability as needed for your equipment requirements. T o re-certify your certification target, contact CyberOptics Service and Support (See “ T echnical Support” on page ix.).

  • Page 60: Shutting Down The System

    Chapter 2: Installation Shutting Down the System ➢ To shut down the system 1. Stop the inspection process. 2. Press the E-Stop button. 3. Close the inspection application. 4. On the taskbar, click Start and then click Shut Down to shut down the system processor. T urning off power at the power switch does not remove power from the processor.

  • Page 61: Moving The Se500Cp System

    Moving the SE500CP System Moving the SE500 System The SE500 unit weighs approximately 601 kg (1325 lbs.). T o avoid injury , always use Caution: a forklift or a pallet jack to move the unit. The forklift’s forks need to securely hold both cross beams under the unit.
  • Page 62 Chapter 2: Installation Safety Interlock Bypass switch Figure 30. Bypassing the System 6. Replace the lower font panel and close the hood. 7 . Restore system power. Note: The conveyor width must be manually adjusted and the E-Stop must be released for the system to work.

  • Page 63: Replacing Components And Preventive Maintenance

    Replacing Components and Preventive Maintenance Maintenance Schedule Main Electrical Panel Processor Components Conveyor Components Gantry Components Other Components CyberOptics Corporation...

  • Page 64: Maintenance Schedule

    Chapter 3: Replacing Components and Preventive Maintenance Maintenance Schedule Perform the maintenance procedures in this section as specified in the maintenance schedule below . Perform maintenance more frequently as required, based on machine usage. Warning: T o prevent the risk of injury , turn the AC main circuit breaker to OFF to shut down all electrical power to the SE500 before starting any replacement operations.

  • Page 65: Main Electrical Panel

    Latching onto DIN rail Releasing from DIN rail Figure 31. DIN Rail Mounting 8. Hook the component onto the upper edge of the DIN rail and press downward to latch it onto the rail. CyberOptics Corporation...
  • Page 66 Chapter 3: Replacing Components and Preventive Maintenance Caution: The Middleman board contains components that can be damaged by static electricity . Use a ground strap when handling the board to prevent damage to sensitive components. Conveyor Width Motor Controller Y-Stage Servo Amp Fixed Rail Motor Belt Motor Controller X-Stage Servo Amp...

  • Page 67: Replacing Electrical Cables

    8013344 SMEMA 8015752 (8013268) Push Button (8013410) Panel Magnet KB 8012481 8013217 Interlock 8013339 8013220 Interlock 8013025 8013355 /8013339 Mouse 6400372 8013356 /8015622 Mouse 8013722 8013356 8001901 LCD 8007251 SVGA 8008079 Figure 33. Main Electrical Cable Route Diagram CyberOptics Corporation...

  • Page 68: Replacing The Ac Main Circuit Breaker

    Replacing the AC Main Circuit Breaker Parts AC Main Circuit Breaker Note: For Parts Replacement, contact CyberOptics for part numbers. Warning: Hazardous voltages may be present. Make sure that power is disconnected from the mains before replacing the AC main circuit breaker.
  • Page 69 Remove the screwdriver to allow the connector to crimp the conductor. d. Pull the wire to ensure it is secured. 6. Place the power access cover back onto the panel and secure in place with four screws. 7 . T urn the AC main circuit breaker to ON. CyberOptics Corporation...

  • Page 70: Replacing The Fuses

    Replacing the Fuses Parts Fuse 10 A Fuse 6 A Note: For Parts Replacement, contact CyberOptics for part numbers. Warning: Hazardous voltages may be present. Make sure that power is disconnected from the mains before replacing the fuse. ➢ To replace the fuse 1.
  • Page 71 Motor Controller Z-Stage Servo Amp TOWER SYSTEM SMEMA Middleman Assembly PS1–3.5 A PS2–5 A Contactor, 18 A CB2–CB8 24 VDC, Coil Safety Relay PS3–5 A Fuses 6.0A 6.0A 6.0A 6.0A 10.0A 10.0A 10.0A Figure 35. Main Electrical Panel CyberOptics Corporation...

  • Page 72: Replacing The Air Regulator

    Chapter 3: Replacing Components and Preventive Maintenance Replacing the Air Regulator Parts 8021257 Air Regulator ➢ To replace the air regulator 1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 50. 2.

  • Page 73: Replacing Fans

    5. Connect the new fan to the cable. Orient the fan so the air flows out of the machine. 6. Secure the fan in place with the screws. 7 . Secure the metal fan guard with four M4 x 40 screws. CyberOptics Corporation...

  • Page 74: Preventive Maintenance

    Chapter 3: Replacing Components and Preventive Maintenance Preventive Maintenance Cleaning Rear Fans Perform this procedure monthly or more frequently if required. ➢ To clean rear fans 1. T urn off all electrical power to the system. For more information, refer to the section “...
  • Page 75 5. Using clean, dry , compressed air, remove the dust buildup from the main electronics panel. Keep away from the system so the dust will not get into the electronics panel. 6. Replace the lower font panel. 7 . Close the SE500 hood. CyberOptics Corporation...
  • Page 76 Chapter 3: Replacing Components and Preventive Maintenance Cleaning the Air Regulator Filters ➢ To clean air regulator filters 1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 50. 2.
  • Page 77 When the E-Stop button is pressed, or an interlock is broken, the E-Stop button will light up, giving an indication of the machine status. After clearing the E-Stop button or securing the interlock, the light turns off. CyberOptics Corporation...

  • Page 78: Processor Components

    Chapter 3: Replacing Components and Preventive Maintenance Processor Components T urn the AC main circuit breaker to OFF to shut down all electrical power to the Caution: SE500 before starting any replacement operations. For more information, refer to the section “...

  • Page 79: Software Upgrades

    Setup.exe file located on the Disk. 3. Follow the prompts on the screen to install the System Software. During installation, there will be an option for users to configure the machine accordingly i.e. SE500 configuration. 4. After installing the software, restart the computer. CyberOptics Corporation...

  • Page 80: Restoring System Disk Using Acronis

    Chapter 3: Replacing Components and Preventive Maintenance Restoring system disk using Acronis Use this procedure to restore the system disk if the system hard drive is replaced or if the operating system becomes corrupt. The system drive on the SE350 / SE350-L machine is the C- drive, and the OS is WinXP 64-bit.
  • Page 81 Main Electrical Panel Backing Up the Computer into DVD Using Acronis 1. Open the Acronis True Image Personal software and click the Backup icon as shown. 2. The Create Backup Wizard screen appears as shown. Click Next to continue. CyberOptics Corporation...
  • Page 82 Chapter 3: Replacing Components and Preventive Maintenance 3. Select ONLY the NTFS (C:) drive to create the backup copy as shown. Click Next to continue. 4. Insert a blank DVD into the computer DVD-RW drive and select that drive letter and give the filename for the backup image.
  • Page 83 6. Click Media Components on the left side of the screen and select Place Acronis True under the General tab. This step will ensure that the Acronis Image (full version) on media software will also be backed up inside the DVD. Thus making the DVD , a bootable recovery disk. CyberOptics Corporation...
  • Page 84 Chapter 3: Replacing Components and Preventive Maintenance 7 . Click Next to continue. 8. Make sure all checkboxes are not selected. Click Next to continue. SE500 Hardware Manual...
  • Page 85 Main Electrical Panel 9. Click Proceed to continue. 10. The Backup operation is now in progress. Do not close the window . CyberOptics Corporation...
  • Page 86 Chapter 3: Replacing Components and Preventive Maintenance Recovering the Computer Using Acronis 1. Load the Recovery Image that comes with the SPI machine in to the DVD drive and boot the computer. The Acronis loader will start and the first screen is displayed as shown below . 2.
  • Page 87 Main Electrical Panel 4. The Restore Data Wizard welcome screen appears. Click Next to continue. 5. Navigate to the CD drive and select the .TIB file — that is the factory default recovery image for the machine. CyberOptics Corporation...
  • Page 88 Chapter 3: Replacing Components and Preventive Maintenance 6. The Acronis software will prompt you to select a partition or disk to restore. Y ou must select ONL Y NTSC (C:) and click Next to continue. 7 . The Acronis software will prompt you to resize the recovered partition. Select No, I do not want to resize partitions and click Next to continue.
  • Page 89 Main Electrical Panel 8. Select NTFS(C:) ONL Y when the Acronis software prompts you to select a target partition for the restore. 9. In the Restored Partition T ype screen, select Active and click Next to continue. CyberOptics Corporation...
  • Page 90 Chapter 3: Replacing Components and Preventive Maintenance 10. The Acronis software will prompt you to if you intend to restore another partition. Select No. and click Next to continue. I do not 11. In the Restore Operation Options screen, click Next . SE500 Hardware Manual...
  • Page 91 Main Electrical Panel 12. The Acronis software will prompt you that it is ready to recover the image to the target partition. Click Proceed . 13. The Recovery process has now begun. Do not cancel or close the window . CyberOptics Corporation...
  • Page 92 Chapter 3: Replacing Components and Preventive Maintenance Backing Up the Disk Image to Acronis Secure Zone 1. Open the Acronis True Image Personal software and click the Backup icon as shown. 2. The Create Backup Wizard screen appears as shown. Click Next to continue. SE500 Hardware Manual...
  • Page 93 Main Electrical Panel 3. Select ONLY the NTFS (C:) drive to create the backup copy . Click Next to continue. 4. Select Acronis Secure Zone and click Next to continue. CyberOptics Corporation...
  • Page 94 Chapter 3: Replacing Components and Preventive Maintenance 5. Select Use default options option. Click Next to continue. 6. Click Media components on the left side of the screen and select Place Acronis True on media under the General tab. Image (full version) SE500 Hardware Manual...
  • Page 95 7 . Click Additional Settings on the left side of the screen and select Place Acronis True on media under the General tab. Make sure the check boxes are not Image (full version) selected and click OK to continue. 8. Click Next to continue. CyberOptics Corporation...
  • Page 96 Chapter 3: Replacing Components and Preventive Maintenance 9. Click Proceed to continue. 10. The Backup operation is in progress. Do not close the window . SE500 Hardware Manual...

  • Page 97: Preventive Maintenance

    11. Reconnect the cables. See Figure 41 on page 69 for cable connections. 12. Slide the processor back into the machine and secure in place with two screws. 13. Replace the lower font panel. 14. Close the SE500 hood. CyberOptics Corporation...
  • Page 98 Chapter 3: Replacing Components and Preventive Maintenance ➢ To clean the processor’s air filter Warning: Make sure the AC main circuit breaker is turned OFF and power is disconnected from the mains before starting on any procedure. 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 99: Conveyor Components

    Gantry motion can pinch or sever objects in its path. Parts T op Guide Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – No. 3 Allen Key – Mallet –...
  • Page 100 Chapter 3: Replacing Components and Preventive Maintenance 3. Make sure all motion has stopped. 4. Release the right-hand lock plate at the front clamp assembly in a clockwise direction. Release the left-hand lock plate in a counter clockwise direction. Left-hand lock plate Right-hand lock plate...
  • Page 101 Conveyor Belts” on page 102. Replacing the edge guide at rear clamp assembly 1. Remove the five screws on the edge guide. 2. Replace with a new edge guide. 3. Use steps 9–13 to reassemble the top clamp. CyberOptics Corporation...

  • Page 102: Replacing The Conveyor Clamp Blade

    Parts Conveyor Blade Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – No. 4 Allen Key – Ball Pein Hammer –...
  • Page 103 2. Lower down the blade holder into the clamping position. Slide the clamp blade until the gap between the top guide and clamp blade is approximately 0.6–1.0 mm. 3. Tighten all the five blade mounting screws. 4. T est the clamper movement for up/down binding and interference. CyberOptics Corporation...

  • Page 104: Replacing The Conveyor Clamp Air Fittings

    Exhaust Reducer 8000517 T eflon Thread Tape (½ inch) Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace an air fitting assembly 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 105: Replacing The Conveyor Clamp Hall Effect Switch

    Parts Hall Effect Switch Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the hall effect switch 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 106: Replacing The Conveyor Clamp Cylinder

    Parts Conveyor Clamp Cylinder 8000517 T eflon Tape Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the conveyor clamp cylinder 1. T urn off the air supply by turning the air shut-off valve to the horizontal position.
  • Page 107 13. Reattach the screw on the top of the cylinder, using a ½ inch wrench to support the clamp. 14. T urn on the air supply by turning the air shut-off valve to the vertical position. Figure 53. Clamp cylinder screw CyberOptics Corporation...

  • Page 108: Replacing The Conveyor Motors

    This section shows the procedure performed when the machine is not in production line. Parts DC Brushless Motor Note: For Parts Replacement, contact CyberOptics for part numbers. Tools – Allen Key No. 2.5 ➢...
  • Page 109 9. Transfer the drive pulley to a new motor and tighten it, then replace it at the bracket and tighten back with screws. 10. Repeat step 10–11 for replacing the conveyor belt. Refer to the section “ Replacing the Conveyor Belts” on page 102. 11. Reverse the process to reassemble. CyberOptics Corporation...

  • Page 110: Replacing The Autowidth Motor

    The illustrations in this section show the procedure performed when the machine is not in the production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts DC Brushless Motor Required Tools –...
  • Page 111 9. Replace with a new motor and tighten back the motor to the gear box with motor plate as shown. 10. Push the motor plate away from the width adjust direction in order to give tension to the timing belt. 11. Tighten the motor with the four nuts and two screws. CyberOptics Corporation...

  • Page 112: Replacing The Conveyor Belts

    This section shows the procedure performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Edge Belt Required Tools –...

  • Page 113: Replacing The Drive Belts

    This section shows the procedure performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Autowidth Timing belt...
  • Page 114 Chapter 3: Replacing Components and Preventive Maintenance 5. Remove the timing belt from the motor drive pulley . 6. Replace with a new timing belt. 7 . Thread the timing belt onto the motor drive pulley . 8. Replace the drive pulley of the Auto Width Adjust. 9.
  • Page 115 7 . Thread the timing belt onto the motor drive pulley . 8. Replace the drive pulley and shaft guide and tighten with screws at 6kgf. 9. Push the wheel plate in order to tighten the tension from the timing belt. 10. Tighten the wheel plate with screws. CyberOptics Corporation...

  • Page 116: Replacing The Idler Pulleys

    This section shows the procedure performed when the machine is not in production line. Parts Idler Pulley Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tool – No. 2.5 Allen Key ➢...
  • Page 117 4. Mark a line with the ruler as shown in Figure 66 and start to push the Idler forward until it reaches the 22 mm marking and tighten the set screw at 6 kgf. Figure 67. Idler with Marking CyberOptics Corporation...

  • Page 118: Replacing The Pulley Drive

    This section shows the procedure performed when the machine is not in production line. Parts Pulley drive Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – No. 2.5 Allen Key – No. 3 Allen Key ➢...

  • Page 119: Replacing The Board Sensors

    This section shows the procedure performed when the machine is not in production line. Parts Board Sensor Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the board sensors 1. T urn off all electrical power to the system. For more information, refer to the section “...
  • Page 120 Chapter 3: Replacing Components and Preventive Maintenance Board sensor Mounting screws Sensor bracket Handwheel Board sensor Figure 68. Board Sensors on Conveyor SE500 Hardware Manual...

  • Page 121: Replacing The Panel Lifter Cylinder And Inductive Sensor

    This section shows the procedures performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Panel Lifter Cylinder Required Tools –...
  • Page 122 Chapter 3: Replacing Components and Preventive Maintenance 7 . T urn the 7 mm spanner counter clockwise to unlock the lock nut. Lock nut 8. Detach the cylinder and the centre lifter plate completely with the 7 mm spanner. T urn in a clockwise direction.

  • Page 123: Preventive Maintenance

    5. Gently wipe the panel sensors lenses. Note: Do not use solvents or abrasives to clean the panel sensor lenses. Panel Detect Sensor (Entry/Exit) Board Stop Sensor Slow Speed Sensor Panel Detect Sensor (Entry/Exit) Figure 69. Conveyor Panel Sensors CyberOptics Corporation...
  • Page 124 Chapter 3: Replacing Components and Preventive Maintenance Changing the Position of the Mechanical Board Stop Use this procedure to change the position of the mechanical board stop. This procedure can be performed with access to the left/right of the machine in production line. This section shows the procedure performed when the machine is not in production line.
  • Page 125 Figure 72. Stopper Cable tie Figure 73. Stopper Sensor Bracket dismantled from the conveyor 7 . Take out the stop spacer from the cylinder by using the Allen key No. 2.5. Allen Key No. 2.5 Figure 74. Stop Spacer CyberOptics Corporation...
  • Page 126 Chapter 3: Replacing Components and Preventive Maintenance 8. Loosen the two M3 bolts on the cylinder to dismantle the cylinder from the stopper bracket using the Allen key No. 2.5. Allen Key No. 2.5 M3 Bolts Figure 75. Dismantling cylinder from stopper bracket Figure 76.
  • Page 127 Cable Slot nuts x 2 Mount x 1 Figure 79. Left side conveyor rail assembly 12. Mount the completed stopper bracket assembly to the left side conveyor rail. Tighten with wing nut. Figure 80. Mounting stopper bracket assembly CyberOptics Corporation...
  • Page 128 Chapter 3: Replacing Components and Preventive Maintenance 13. Align to a gap of 5 mm between the stop spacer and the top cap. Tighten the wing nut at 6kgf. Stop spacer Top Cap Figure 81. Gap between stop spacer and Top cap Figure 82.
  • Page 129 1. Loosen the slot nut as shown in Figure 84 to adjust the slow down sensor position. Slot Nut Figure 84. Slow Down Sensor Location 2. Use a cutter to cut the cable tie. Figure 85. Cable Tie 3. Disconnect the connector. Connector Figure 86. Connector CyberOptics Corporation...
  • Page 130 Chapter 3: Replacing Components and Preventive Maintenance 4. Re-route the existing wiring route. Figure 87. Re-routing the wiring 5. Move the slow down sensor from left hand side to right hand side. Figure 88. Moving slow down sensor 6. Re-connect the connector. Figure 89.
  • Page 131 7 . Set the distance of 52 mm by using a steel ruler or a 52 mm plate between the slow down sensor and the stopper spacer. Once the distance is set, secure the position with Allen key No. 3. 52 mm plate Figure 90. Setting Distance for slow down sensor Figure 91. Relocation of slow down sensor completed CyberOptics Corporation...
  • Page 132 Chapter 3: Replacing Components and Preventive Maintenance ➢ To reset the conveyor offset settings 1. Run SystemSetup.exe . In the System Setup dialog, choose the appropriate system type, conveyor orientation, lane configuration and rail configuration. 2. Select the desired fudicial. 3.

  • Page 133: Gantry Components

    This section shows the procedure performed when the machine is not in production line. Parts Forcer Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – 1.4mm spacer – Threadlock Sealant Caution: Remove the stator first before replacing the forcer.
  • Page 134 Chapter 3: Replacing Components and Preventive Maintenance ➢ To replace the gantry forcer 1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 50. 2. Remove the forcer and hall sensor connectors. 3.
  • Page 135 8. Replace back the forcer, hall sensors connectors and cables. 9. Check the air gap between the hall sensor and the stator with a 1.4 mm spacer. The air gap must be maintained at a 1.4 mm gap width. Contact CyberOptics for the part number of the spacer.

  • Page 136: Replacing The Gantry Stator

    Use this procedure to replace the stator on the left or right side of the gantry . This section shows the procedures performed when the machine is not in the production line. Parts Stator Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – Threadlock Sealant – Ironless container (For easy handling and housekeeping of the stators) Since the stator has a very strong magnetic attractive force.
  • Page 137 10. Lastly install the first stator. Tighten with screws using a tightening torque of 110 kgf.cm after adequate amount of applying threadlocking sealant. The direction of the stators must be in a “ North South –North South” direction. Markings are indicated on the stators. CyberOptics Corporation...
  • Page 138 Chapter 3: Replacing Components and Preventive Maintenance 11. Be sure to keep the stator’s S-mark connecting to the N-mark of the neighboring stator. Stator N-mark S-mark SE500 Hardware Manual...

  • Page 139: Replacing The X-Axis

    Parts X-Axis Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the X-Axis of the gantry 1. T urn off all electrical power to the system. For more information, refer to the section “...
  • Page 140 Chapter 3: Replacing Components and Preventive Maintenance 4. Remove the D-Sub connectors. 5. Remove all the screws attached to the right endplate. 6. Remove the encoder grounding cable and D-sub connector. Grounding Cable D-sub connector SE500 Hardware Manual...
  • Page 141 17 . Reattach and tighten the grounding board with screws. Note: For more information on system alignment, refer to “ Aligning the System” section of the “ SE Series Solder Paste Inspection Software User Guide, Part Number: 8020277. CyberOptics Corporation...

  • Page 142: Replacing The Encoder

    Parts Encoder Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the encoder 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 143: Preventive Maintenance

    1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 50. 2. Remove all screws on both sides of the stage. Side plate 3. Remove the side plate. CyberOptics Corporation...
  • Page 144 Chapter 3: Replacing Components and Preventive Maintenance 4. Loosen the screw on the encoder bracket and remove the encoder. Encoder Bracket 5. Remove the encoder strip. SE500 Hardware Manual...
  • Page 145 Main Electrical Panel 6. Replace the new encoder strip with the standard tool by pasting the strip onto the gantry . Contact CyberOptics for the part number of the standard tooling kit. Standard Tooling kit Encoder Strip 7 . Perform encoder read head adjustment after replacing the encoder strip. Refer to steps 6–10 on “...
  • Page 146 Screw Screw Figure 92. Encoder carrier screws 6. Insert a RENISHAW 0.8 mm spacer between the read head and the scale. Contact CyberOptics for the part number of the REINSHAW spacer. REINSHAW 0.8mm Spacer Do not scratch the scale. Caution: 7 .
  • Page 147 10. Slightly move the carrier and make sure that the green light is ON during the whole travel. 11. Inspect if there is any contamination on the scale. If there is contamination, clean with wiper. Do not clean contamination with alcohol. Caution: CyberOptics Corporation...
  • Page 148 Chapter 3: Replacing Components and Preventive Maintenance Lubricate the Gantry and Z-Stage Lubricate the gantry and Z-Stage every 3 months using a urea based synthetic grease such as THK AFF grease. This procedure can be performed with access to the front of the machine in production line. This section shows the procedure performed when the machine is not in production line.
  • Page 149 8. Pivot the sensor to align with the top pin of the mounting plate. 9. Secure the sensor to the mounting plate by tightening the three captive screws. 10. Reconnect the sensor cables on the back of the sensor and tighten the attaching screws. CyberOptics Corporation...

  • Page 150: Adjusting X-Axis Parallelism

    Chapter 3: Replacing Components and Preventive Maintenance Adjusting X-Axis Parallelism This procedure is to adjust the X-axis parallelism of the gantry stage. This procedure can be performed with access to the left/right of the machine in production line. This section shows the procedure performed when the machine is not in production line.

  • Page 151: Adjusting Y-Axis Parallelism

    2. Remove the right or left side carrier. Carrier 3. Set at target within 5 μm for the reference guideway . Target within 5 µm 4. Set a target within 5 μm for the following guideway . Target within 5 µm CyberOptics Corporation...

  • Page 152: Adjusting X-Axis And Y-Axis Orthogonality

    1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 50. 2. Place the square granite ruler and indicators. Contact CyberOptics for the part number of the granite ruler and indicator.

  • Page 153: Sensor

    CyberOptics warranty . If you have problems with the sensor or you suspect that the sensor needs to be replaced, call your CyberOptics Service and Support representative. (See “ Technical Support” on page ix) ➢ To replace the sensor 1.
  • Page 154 Chapter 3: Replacing Components and Preventive Maintenance Captive screw Top mounting pin Z Stage Captive screw Captive screw Bottom mounting pin Figure 95. Mounting Plate on the Z-Stage Illumination Control cable connection Camera Link cable connection Figure 96. Sensor Cable Connections SE500 Hardware Manual...
  • Page 155 This procedures are done after the replacement of the sensor. 1. Select the desired fudicial. 2. Run the inspection. 3. Go to T ools>System Alignment>Camera Rotation 4. The Result field in the System Alignment dialog indicates if adjustment is needed. CyberOptics Corporation...

  • Page 156: Other Components

    Parts Safety Interlock Switch Safety Interlock Key Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the safety interlock switch 1. T urn off all electrical power to the system. For more information, refer to the section “...
  • Page 157 2. Close the hood to make sure the pin is lined up with the safety interlock switch socket. T o check the alignment: Re-engage the E-Stop. ● Observe the safety circuit relays inside the electronics panel. The LEDs should be turned ● 3. Adjust the switch for correct alignment and tighten the mounting screws. CyberOptics Corporation...

  • Page 158: Replacing Leveling Feet

    5. Repeat steps 1–4 as required to replace the other leveling feet. 6. Adjust the leveling feet as needed to align the SE500 with the conveyors. For more information, refer to the section “ Positioning / Leveling the SE500CP System” on page 26 for details. Locking nut Adjustment nut Figure 99.

  • Page 159: Troubleshooting

    Troubleshooting Safety Circuit Block Diagram AC and DC Distribution Block Diagram SMEMA Connector Pinout System Error Messages Solder Paste Failure Causes CyberOptics Corporation...

  • Page 160: Safety Circuit Block Diagram

    Chapter 4: Troubleshooting Safety Circuit Block Diagram CyberOptics Corp. Dwg. No. 8015073 Date: Jun. 18, 10 Schematic, System, Elec. SE350/SE350-L/SE500cp SE350 DC Distribution Rev C PS2 DC 8012956 Y Servo Drive Distribution Terminals 8013777 Middle Man 8012777 AC Dist. 8012792...

  • Page 161: Ac And Dc Distribution Block Diagram

    AC and DC Distribution Block Diagram AC and DC Distribution Block Diagram SE500 AC & DC Power Distribution CyberOptics Corporation...

  • Page 162: Smema Connector Pinout

    Chapter 4: Troubleshooting SMEMA Connector Pinout The SMEMA cables allow the SE500 to communicate with the upstream and downstream conveyors. For more information about SMEMA cables, refer to “ Connecting SMEMA Cables” on page 36. SMEMA Connector Upstream Cable Downstream Cable 1 - 2 Machine Ready Machine Ready...

  • Page 163: System Error Messages

    . This log file provides sufficient information to diagnose the problem or report the problem to CyberOptics Service and Support for further analysis. Y ou can configure the logging options under T ools>Options>Advanced tab to record additional information in the MachineControl.log file.

  • Page 164: Solder Paste Failure Causes

    Chapter 4: Troubleshooting Solder Paste Failure Causes Failure Possible Cause Evidence Mode Lack of Support Board flexes while pressed on when locked in print position Print speed too fast Paste left on stencil behind squeegee Print pressure too low Paste left on stencil behind squeegee High Height Contamination on board Localized issue, usually on one board.
  • Page 165 High Volume while printing should be very close. Board support while printing Board flexes while pressed on when locked in print position Damaged Squeegees Check blades for damage - usually results in line of defects, front to back. CyberOptics Corporation...

  • Page 166: Sos

    4. Right-click the value and click Properties . 5. Edit the value from 0 to 1. 6. Click OK . This configuration setting must only be changed under the supervision of Caution: CyberOptics Service and Support personnel. SE500 Hardware Manual...

  • Page 167: Index

    32 replacing 58 signal-light pole 25 Acronis SMEMA cables 36 restoring system disk 70 to network 37 Adding Contacting CyberOptics ix separate conveyor 38 Control buttons Adding Users 44 description 2 Adjusting Controlling access conveyor width 40 setting up security 43...
  • Page 168 Index description 10 preventive 64 Mechanical board stop description 10 Middleman PCB assembly Electronics panel description 8 cleaning 65 Monitor Email ix description 2 Enclosure location 3 cleaning 65 Motor controller Error messages 153 description 8 ESD grounding plug Motor, conveyor (replacing) 98 description 2 Motors ESD strap connection 3...
  • Page 169 System dimensions 17 disconnecting 51 error messages 153 moving 51 packing 20 positioning 26 requirements 15 shutting down 50 specifications 14 turning on power 34 unpacking 23 System processor description 6 replacing components 68 Top clamp description 10 CyberOptics Corporation...
  • Page 170 Index SE500 Hardware Manual...

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