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CyberOptics SE 300 Ultra Hardware Reference Manual

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SE 300 Ultra
Hardware Reference

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Summary of Contents for CyberOptics SE 300 Ultra

  • Page 1 SE 300 Ultra Hardware Reference...
  • Page 2 The SE 300 Ultra™ is a measuring device intended for use in an industrial or a laboratory environment. Use of this equipment in a manner not specified in the operating instructions may impair safe operation. Information in this document is subject to change without notice. CyberOptics Corporation may make improvements or changes in the products described in this publication at any time.

  • Page 3: Table Of Contents

    System Specifications Performance Specifications Computer Requirements System Requirements Dimensions Installation Unpacking the SE 300 Ultra System Choosing a Location Installing the System Installing the Light Pole Positioning the SE 300 Ultra System Install the Computer Hardware Connecting the Air Supply...
  • Page 4 Adding Users to the System Assigning Secure Areas Verifying System Accuracy Certification Tool Kit Contents Shutting Down the System Moving the SE 300 Ultra System Disconnecting the System Bypassing the SE 300 Ultra System Running an Inspection Setting Up an Inspection...
  • Page 5 Replacing Auto-Width Conveyor belts and Motors Replacing the Panel Sensors Replacing the Panel Lifter Inductive Sensor Replacing the Panel Lifter Cylinder Other Components Replacing the Safety Interlock Switch Replacing the Air Regulator Replacing the AC Main Circuit Breaker Replacing Leveling Feet CyberOptics Corporation...
  • Page 6 License Grant License Restrictions CyberOptics’ Rights Term Limited Software Warranty U.S. Government Restricted Rights Updates CyberOptics Terms and Conditions of Sale Third Party Software Non-Warranty Services Spare Parts Lists Diagrams and Error Messages Safety Circuit Block Diagram Electrical System Block Diagram...

  • Page 7: Preface

    This SE 300 Ultra Hardware Reference is intended to provide comprehensive information about the SE 300 Ultra system. If you have any questions that are not answered by this guide, please contact CyberOptics Customer Service and Support (see “Technical Support” on page viii).

  • Page 8: Technical Support

    If you have problems operating the SE 300 Ultra system, first check the product documentation for more information. If you still need help with the SE 300 Ultra system, or you discover problems with documentation, please telephone, send e-mail, or fax CyberOptics Service and Support.

  • Page 9: Safety

    Safety Safety Guidelines Safety and Conformity Labeling CyberOptics Corporation...

  • Page 10: Safety Guidelines

    Be sure that you understand the safety considerations and follow the regulations in your ● manufacturing facility. Do not place liquids or heavy objects on the SE 300 Ultra unit, safety enclosure, or near the ● conveyor. Always wear a static control wristband to prevent damage due to static electricity. The ●...

  • Page 11: Emergency Stop

    ➢ To operate the EMO 1. Push the red EMO button on the front, left side of the SE 300 Ultra unit to stop conveyor and stage movement. A message appears in the Output palette on the monitor. 2. Pull the EMO button out, then press the green ON button to reengage the system.

  • Page 12: Safety And Conformity Labeling

    Chapter 1: Safety Safety and Conformity Labeling Pinch points are clearly labeled on each side of the machine near the conveyor openings. ● The label text says: WARNING! Moving parts can crush and cut. Do not operate with guard removed. Lockout/tagout before servicing.
  • Page 13 WARNING! To avoid injury, you MUST read and understand technical manual before servicing this machine. Figure 5. Read Manuals Label The protective earth ground label is located on the inside of the electronics drawer and ● inside the AC mains disconnect box. Figure 6. Protective Earth Ground Label CyberOptics Corporation...

  • Page 14: Manufacturing Information Conformance

    WARNING! Hazardous voltage inside. Disconnect power before opening. Figure 7. Hazardous Voltage Label On Fuse Cover Each SE 300 Ultra unit is labeled with the appropriate agency approvals for that unit; for ● example, the European Conformity label is on approved units that are shipped to European Union member nations.

  • Page 15: Laser Safety

    1.0 mW Laser Safety Precautions SE 300 Ultra sensor laser energy is not dangerous to exposed skin. You only need to be concerned with protecting your eyes from laser energy. Laser energy is dangerous when it is viewed directly from the laser source or from a reflection off a specular (mirror-like) surface.
  • Page 16 Chapter 1: Safety Laser Safety Labels Laser safety labels on the SE 300 Ultra sensor indicate compliance with CDRH and IEC-825 ● regulations. Figure 10. Caution! Laser Symbol The laser radiation label text says: ● Laser radiation. Do not stare into beam. Class 2 Laser product. IEC 825 (1993)
  • Page 17 CLASS II LASER PRODUCT Figure 12. Laser Power Label The avoid exposure label text says: ● Avoid Exposure. Laser radiation is emitted from this aperture. AVOID EXPOSURE LASER RADIATION IS EMITTED FROM THIS APERTURE Figure 13. Avoid Exposure Label CyberOptics Corporation...
  • Page 18 Chapter 1: Safety SE 300™ Ultra Hardware Reference...

  • Page 19: System Overview

    System Overview Introduction SE 300 Ultra System Components SE 300 Ultra Electronics Drawer System Specifications Performance Specifications Computer Requirements System Requirements Dimensions CyberOptics Corporation...

  • Page 20: Introduction

    SE 300 Ultra also can help to establish process tolerances. SE 300 Ultra System Components The SE 300 Ultra system contains the components described in the following table and shown in Figures 14 through 16. Table 2. SE 300 Ultra System Components...
  • Page 21 The sensor moves along the X-axis stage. Serial Connector Connection for a serial device such as a barcode reader. Signal-Light Pole Indicates the SE 300 Ultra system status based on user configuration. SMEMA Connectors Connected to upstream and downstream equipment for conveyor control.

  • Page 22: Se 300 Ultra Unit

    Chapter 2: System Overview SE 300 Ultra Unit Figures 14 through 16 show the SE 300 Ultra system components described on the previous pages. Signal-light pole Safety enclosure– hood Flat-panel display Emergency Manual Override (EMO) Power buttons Keyboard and trackball Safety enclosure–...
  • Page 23 SE 300 Ultra System Components Electronics drawer Interface panel AC main power circuit breaker Upstream Downstream Network Dig ital I/O Barcode Computer Conveyor Air regulator direction switch Figure 15. SE 300 Ultra Inside Front Door CyberOptics Corporation...
  • Page 24 Chapter 2: System Overview Sensor Safety Interlock Left conveyor section Middle conveyor section Right conveyor section Figure 16. SE 300 Ultra Sensor and Conveyor SE 300™ Ultra Hardware Reference...

  • Page 25: Se 300 Ultra Electronics Drawer

    SE 300 Ultra Electronics Drawer SE 300 Ultra Electronics Drawer The electronics drawer in the SE 300 Ultra contains the components described in the following table and shown in Figure 17. Table 3. Electronics Drawer Components Component Description AC Distribution Board Distributes AC power to the subsystems through fuses on this board.
  • Page 26 Chapter 2: System Overview AC power distribution Power supplies (3) board with fuses AC filter Computer Pneumatic solenoids Fans X- and Y-axis motor controllers (amplifiers) Digital Input/Output modules and rack Cable breakout Relay board board (inside front of drawer) Distribution board (inside front of Conveyor drawer)

  • Page 27: System Specifications

    System Specifications System Specifications Table 4. System Specifications SE 300 Ultra Dimensions Unit Height 200 cm (79 in.) including signal-light pole and leveling feet Unit Width 98 cm (38.4 in.) Unit Depth 125 cm (49 in.) 185 cm (73 in.) including keyboard/trackball tray Distance from fixed front rail to back of 79 cm (31 in.) or...

  • Page 28: Performance Specifications

    Chapter 2: System Overview Performance Specifications The most current performance specifications are found on the product page of the CyberOptics web site: http://www.cyberoptics.com Computer Requirements You can run the Teach application on a desktop computer that meets the following minimum requirements: Table 5.

  • Page 29: System Requirements

    Permitted Voltage Drops 90 V for 100–130 VAC 200V for 220–240 VAC Peak Operating Current 12 amps Compressed Air Clean, dry air, 80–100 psi (@4 cfm); Quick- disconnect connection Internal Branch Circuit Fuses Nine, 6.3 amp One 3A 250V CyberOptics Corporation...

  • Page 30: Dimensions

    Chapter 2: System Overview Dimensions 52 cm (21 in.) 136 cm 140 cm (54 in.) (55 in.) 88 cm (35 in.) Adjustable 8–18 cm (3–7 in.) 98 cm (38.5 in.) Figure 18. SE 300 Ultra Front View SE 300™ Ultra Hardware Reference...
  • Page 31 Dimensions 140 cm (55 in.) 88 cm 95 cm (35 in.) (37 in.) 83 cm (33 in.) 79 cm (31 in.) Figure 19. SE 300 Ultra Side View CyberOptics Corporation...
  • Page 32 Chapter 2: System Overview 125 cm (49 in.) 185 cm (73 in.) Figure 20. SE 300 Ultra Top View SE 300™ Ultra Hardware Reference...

  • Page 33: Installation

    Installation Unpacking the SE 300 Ultra System Choosing a Location Installing the System Turning on System Power Connecting to a Network Adjusting the Panel Sensors Adjusting the Panel Lifter Manually Adjusting the Conveyor Connecting to an External Device Setting Up System Security...

  • Page 34: Unpacking The Se 300 Ultra System

    Unpacking the SE 300 Ultra System These instructions describe how to unpack the SE 300 Ultra system from the wooden crate. We recommend that you save crate and all of the packing materials in case you need to ship the system back to CyberOptics.

  • Page 35: Choosing A Location

    SE 300 Ultra, we recommend that a trained CyberOptics service representative install or assist in the installation of your system. Installing the SE 300 Ultra system consists of the general steps listed below. Each step is described in more detail on the following pages.

  • Page 36: Installing The Light Pole

    Chapter 3: Installation Installing the Light Pole ➢ To install the light pole 1. Place the light pole in an upright position and insert the threaded end of the pole into the hole on top of the enclosure. 2. Open the safety enclosure and tighten the bolt inside the enclosure so that the light pole is firmly attached to the unit.

  • Page 37: Positioning The Se 300 Ultra System

    1. Ensure that the floor is free of debris and the area provides adequate clearance on all sides of the unit. 2. Push the SE 300 Ultra unit into position, lining up the front rails of the incoming and outgoing conveyor sections.

  • Page 38: Install The Computer Hardware

    Chapter 3: Installation Install the Computer Hardware ➢ To install the keyboard mounting arm 1. Attach the keyboard mounting arm to the right side of the frame using four M6 x 1.0 x 16 socket head screws. 2. Attach the tray to the mounting arm using two M5 x 6 screws. 3.

  • Page 39: Connecting The Air Supply

    ➢ To connect air supply to SE 300 Ultra 1. Make sure that the air line to the SE 300 Ultra is unpressurized. 2. Open the front door of the safety enclosure and locate the air regulator. Turn this knob to...

  • Page 40: Connecting Smema Cables

    Downstream SMEMA connector Figure 26. SMEMA Connectors 3. Route the SMEMA cables through the bottom of the SE 300 Ultra unit. 4. Connect the upstream cable to the upper connector. 5. Connect the downstream cable to the lower connector. SE 300™ Ultra Hardware Reference...

  • Page 41: Installing The Sensor

    Installing the System Installing the Sensor Make sure the SE 300 Ultra system power is off before you install the sensor. The Caution: sensor will be damaged if you connect it to the system when power is on. ➢ To install the sensor 1.
  • Page 42 Chapter 3: Installation 3. Secure the sensor onto the plate using one 6 mm screw on the front and two on the rear. Damper Assembly 6 mm Screws Figure 28. Back Plate Screws and Cable Connection 4. Connect the sensor cable to the connector on the back of the sensor and tighten the two small screws.

  • Page 43: Wiring Se 300 Ultra For Power

    Installing the System Wiring SE 300 Ultra for Power The SE 300 Ultra system must be hard-wired into your AC main power. Have a certified electrician wire the system. Prior to wiring the system, make sure that the AC main power supply is turned off Caution: and locked off.
  • Page 44 Chapter 3: Installation System connection Box cover L1 pig-tail L2/N pig-tail Figure 31. Junction Box Cover (side view) 5. Loosen the strain-relief nut at the bottom of the box. 6. Feed the incoming power, ground, and L1 and L2/N lines up through the strain-relief. 7.

  • Page 45: Turning On System Power

    Do not open the Solder Paste Inspection application until after the lights on the signal Note: light pole have turned on and then off. When you first start up the SE 300 Ultra system, the internal computer initializes the system. After approximately two minutes the lights turn on, and then several seconds later they turn off, indicating that the initialization is complete.

  • Page 46: Connecting To A Network

    Chapter 3: Installation Connecting to a Network Connect the SE 300 Ultra system to an appropriate network using the network port on the interface panel. The network port can be used for 10Base-T or 100Base-T installations. You will need assistance from your network administrator to complete this procedure.
  • Page 47 Configuring the LAN Connection Use the Windows network tools to complete the Ethernet configuration. This is typically done by a network administrator and includes: Adding the protocol ● Assigning the IP address ● Configuring the Domain Name System (DNS). ● CyberOptics Corporation...

  • Page 48: Adjusting The Panel Sensors

    Chapter 3: Installation Adjusting the Panel Sensors You can adjust the position of the panel sensors along the Y-axis up to 6.5 in. (165 mm) to accommodate a particular board. For example, adjust the sensors to avoid reading a board cutout as no board present.

  • Page 49: Adjusting The Panel Lifter

    You can adjust the position of the panel lifter or remove it to accommodate a particular panel. You may need to remove the panel lifter to adjust the conveyor section for boards less than 5 inches (127 mm) wide (see “Adjusting the Conveyor For Small Panels” on page 46). CyberOptics Corporation...
  • Page 50 Chapter 3: Installation ➢ To adjust panel lifter position 1. Loosen the knob located on the right edge of the base of the panel lifter. Magnetic Magnetic support pins support pins Panel lifter knob Figure 37. Panel Lifter (Viewed from Rear) 2.

  • Page 51: Manually Adjusting The Conveyor

    Figure 38. Conveyor Adjustment Dials 4. On the adjustment dial, flip the locking lever counter-clockwise to unlock the dial. 5. Turn the dial counter-clockwise to make the rails wider. Turn the dial clockwise to make the rails narrower. CyberOptics Corporation...
  • Page 52 Chapter 3: Installation 6. When the rails are in the preferred position, flip the locking lever down on the adjustment dial to lock the rail into position. 7. Repeat steps 3 through 5 for each conveyor section. Make sure that you remove the conveyor locking mechanism when you finish adjusting Note: the conveyor width.

  • Page 53: Adjusting Conveyor Speed

    Manually Adjusting the Conveyor Adjusting Conveyor Speed Use the SE 300 Ultra conveyor speed control to specify inbound (load) and outbound (unload) conveyor speeds to match your line speed. Conveyor Configuration Left Control Right Control Right-to-Left Unload speed Load speed...

  • Page 54: Adjusting The Conveyor For Small Panels

    : Removing the panel lifter and the sensor attached to it requires recalibrating the Note conveyor to a different opto. Contact CyberOptics before adjusting your conveyor for small panels. ➢...
  • Page 55 Figure 42. Panel Lifter 4. Clip the inductor sensor cable tie. 5. Loosening the bracket screw and remove the sensor from the bracket. Loosen bracket screw and pull sensor out of the bracket. Clip the cable tie Figure 43. Inductive Sensor CyberOptics Corporation...
  • Page 56 Chapter 3: Installation 6. Loosen two bracket screws and remove bracket from the lifter. Loosen bracket screws and remove bracket Figure 44. Inductive Sensor Bracket 7. Disconnect the cable track by loosening the screw that secures the bracket to the panel lifter support.
  • Page 57 Figure 46. Plastic Bearing Block Screws 9. Remove the entire panel lifter assembly from the conveyor. 10. Use a cable tie to secure the loose cable track near the point where the air flow tubes enter the cable track. CyberOptics Corporation...
  • Page 58 Chapter 3: Installation ➢ To connect the new opto 1. Disconnect the sensor located on the right side of the center conveyor section. The cable connection is labeled RIGHT PROX. 2. Connect the RIGHT PROX cable to the sensor mounted on the conveyor rail. Connect this sensor to the Disconnect this...

  • Page 59: Connecting To An External Device

    This section describes the hardware and software procedures to connect a device such as a separate conveyor to the SE 300 Ultra system. CyberOptics provides a 19-pin digital I/O connector to interface with the external device. The connector pins correlate to the Solder Paste Inspection output signals and the Output Modules in the electronics drawer as described in Figure 48.
  • Page 60 Chapter 3: Installation The following procedures describe how to set up the SE 300 Ultra system to turn on the Output #1 signal in the event of a panel failure, and how to turn off the Output #1 signal after the next panel is loaded.

  • Page 61: Setting Up System Security

    Any person using the SE 300 Ultra can use one of the default logons (password CyberOptics). The default setup allows full access to all SE 300 Ultra features for all users except for the Security Setup feature. Only the Supervisor logon has rights to change the Security Setup by default.

  • Page 62: Adding Users To The System

    Chapter 3: Installation Adding Users to the System You can add individual users to the SE 300 Ultra system in one of two ways: Windows system User Accounts: to add a few users to a system. ● SE 300 secAccounts.bat Utility: to add many users to one system or to add the same users ●...
  • Page 63 To add the same user information to additional systems 1. Copy the modified passwords.txt and groups.txt files to the next system’s security directory (c:\Program Files\CyberOptics\SE 300 System Software\Security Utilities\). 2. Run the secAccounts.bat file as described above to import the system user information.

  • Page 64: Assigning Secure Areas

    (Supervisor, Engineers, Lead Operators, Operators). Each group inherits the rights assigned to the group(s) below it. You assign Secure Areas from within the SE 300 Ultra applications. Instructions for how to assign these Secure Areas are given on the next page.
  • Page 65 5. Click on OK to save your changes or Cancel to close the window without making changes. When you click OK, your changes are saved to a file named SE300.sec located in the default security directory. The settings in the security file are loaded each time the application starts. CyberOptics Corporation...

  • Page 66: Verifying System Accuracy

    Chapter 3: Installation Verifying System Accuracy Use the SE 300 Ultra certification tool to certify the accuracy of height measurements made by the SE 300 Ultra system. For example, you may periodically verify the accuracy of the system to comply with regulations and requirements at your manufacturing facility. Please note that area and volume measurements are not certified.
  • Page 67 To verify accuracy of your SE 300 Ultra system 1. Install the disk in the floppy disk drive in the SE 300 Ultra system. 2. Copy the file cert_<serial #> to the system hard drive (for example, drive D). This file performs both high resolution and high speed inspections.

  • Page 68: Shutting Down The System

    Chapter 3: Installation Shutting Down the System ➢ To shut down the system 1. Use the Start menu to shut down the Windows computer. Caution: Turning off power without first shutting down Windows may cause a loss of data. 2. Push the red button on the front of the unit. This removes power between the AC main circuit breaker and the system hardware.

  • Page 69: Moving The Se 300 Ultra System

    Moving the SE 300 Ultra System Moving the SE 300 Ultra System The SE 300 Ultra unit weighs approximately 860 kg (1900 lbs.). To avoid injury, Caution: always use a forklift or a pallet jack to move the unit. The tines need to securely hold both cross beams under the unit.

  • Page 70: Bypassing The Se 300 Ultra System

    Chapter 3: Installation Bypassing the SE 300 Ultra System The SE 300 Ultra Conveyor Bypass kit allows you to run the system conveyors continuously in the event of an RT or Windows computer failure or other system failure. These procedures describe how to pass the SMEMA signal through the machine and set up the conveyors to run continuously.
  • Page 71 Bypassing the SE 300 Ultra System ➢ To set up conveyors to run continuously 1. Open the electronics drawer. 2. On the distribution board, locate connector C1 in the upper right-hand corner. 3. Disconnect the conveyor control cable (P/N 8001978) that is plugged into connector C1.
  • Page 72 Chapter 3: Installation 4. Connect the 9-pin connector from the conveyor bypass cable to the disconnected conveyor control cable. Use the left-to-right connector if your conveyor is configured to run left-to- right and use the right-to-left connector if the conveyor runs right-to-left. 5.

  • Page 73: Running An Inspection

    Running an Inspection Setting Up an Inspection Opening an SRFF File Performing a Reference Scan Starting an Inspection Stopping an Inspection Using Defect Review Using the Full User Interface CyberOptics Corporation...

  • Page 74: Setting Up An Inspection

    If your conveyor is equipped with the automatic conveyor adjustment, you do not need to adjust the conveyor manually. Set up the SE 300 Ultra to save inspection results. You can view inspection results on the ● SE 300 Ultra or remotely using CyberOptics Process Insight or other third-party SPC tools.

  • Page 75: Opening An Srff File

    4. Scan the OK code. If your conveyor is equipped with automatic conveyor width adjustment, a prompt appears asking if you want to adjust the conveyor. 5. Click OK to proceed. CyberOptics Corporation...

  • Page 76: Starting An Inspection

    Stopping an Inspection ➢ To stop an inspection Click in the Control window to stop the SE 300 Ultra after the current panel is ● inspected and hold the panel. The system stops until you click Click in the Control window to pass panels through the SE 300 Ultra without ●...

  • Page 77: Using Defect Review

    The basic parts of the Defect Review window are identified below and described on the following pages. For more information, see the Solder Paste Inspection Control online help. Defect List Panel Image 3D Shaded Image Height Map and Video Image Inspection Results Controls Figure 53. Control Window – Defect Review CyberOptics Corporation...

  • Page 78: Defect Review Window Controls

    Chapter 4: Running an Inspection Defect Review Window Controls Reset Alarms Clears any active alarms that are due to measurement failures. For example, if the red light is flashing because a panel failed, clicking this button turns off the red light. Resetting alarms does not clear any output signal responses.

  • Page 79: Defect Review Window Areas

    If a location has mix of categories with the same number of high or low results, a grey box ● is displayed. Panel View Shows an image of the panel with the item selected in the defect list highlighted.The panel view updates at the end of each inspection. CyberOptics Corporation...
  • Page 80 Chapter 4: Running an Inspection 3-D Shaded Image The 3D Shaded Image uses a shaded perspective image and color variations to show the paste shape. A color key in the lower left portion of the window correlates the colors in the image with paste height.
  • Page 81 The Graphic view shows: Height: shows the measured height compared to the target height. ● Volume: shows the measured volume as a percentage of the target volume. ● Area: shows the measured area as a percentage of the target area. ● CyberOptics Corporation...
  • Page 82 Chapter 4: Running an Inspection Registration: shows the measured registration (short and long) as a percentage of the target ● registration. Height Map The Height Map is a representation of height values across the entire panel. In the height map, light areas indicate relatively higher paste values and dark areas indicate relatively lower height values.

  • Page 83: Using The Full User Interface

    1. In the full user interface, open the SRFF file if not done already. 2. From the Tools menu select Reference Scan . 3. Feed an unpasted panel into the SE 300 Ultra conveyor. This must be an unpasted version of the panels you will be inspecting.
  • Page 84 Chapter 4: Running an Inspection Reference Scan Failures Reference scan failures can occur when you first open the SRFF file or after you attempt to run a reference scan. For some reference scan failures, the system cannot perform the scan nor can you perform a reference scan from the Tools menu until the condition causing the failure is fixed.

  • Page 85: Monitoring Inspection Results

    Using the Full User Interface Monitoring Inspection Results You can monitor the inspection results on the SE 300 Ultra system using the following features in the full Solder Paste Inspection application: Panel view ● Failure report ● Trend charts ●...
  • Page 86 Chapter 4: Running an Inspection Failure Report Use the Failure Report to check details about the failures that have been detected, either since the current inspection began or since the inspection was reset. Failure reports include up to 1000 lines, after which the oldest data is deleted, 100 lines at a time. ➢...
  • Page 87 Upper failure limit Nominal value Lower failure limit Figure 57. Trend Chart When the data does not have tolerances (for example, some registration data), then the Note: upper and lower failure limits and the nominal value are not shown. CyberOptics Corporation...
  • Page 88 Chapter 4: Running an Inspection Data Options Table Measurement Type Object Type Area Features only Area Range Locations only Average Area Locations only Average Height Locations only Average Volume Locations only Bridge Length Features only for bridging measurements Failed Features Bridging Panels, images and locations for bridging Failed Locations Bridging Panels and images for bridging...
  • Page 89 The Defect Review window contains a failure pane that lists inspection defects for the current panel and an image pane that shows where defects were found. The system clears the report each time a panel is loaded. List of defects Image pane Figure 58. Defect Review Window CyberOptics Corporation...

  • Page 90: Measuring Registration

    A reported value of 0.0 would indicate that the paste is perfectly aligned on the panel. The SE 300 Ultra measures the registration of each feature (or pad) and then calculates registration of the overall component location, image, or panel. Failures are reported under...
  • Page 91 Figure 60. Show/Hide Dialog 5. When the inspection finishes, analyze the registration measurements in the Numeric Report and adjust the printer as necessary. See “Using Registration Data to Adjust the Printer” on page 85 for more information. CyberOptics Corporation...
  • Page 92 Chapter 4: Running an Inspection Monitoring Paste Registration Monitor trends in the printing process by viewing registration measurements in the Trend Chart. Measurements that do not have tolerances are drawn with a black line. If registration tolerances are set up in the Teach application, then the Trend Chart uses green and red to indicate whether the measurement is within specifications.
  • Page 93 Positive values indicate a stretched pattern ● Negative values indicate a contracted pattern ● If this value is significantly positive or negative you should reject the lot of panels and return them to your vendor because the stencil will never match the panel. CyberOptics Corporation...

  • Page 94: Resetting An Inspection

    (such as panel loaded) resets the response. Running the System in Pass-Through Mode Use the Pass-through mode to pass panels through the SE 300 Ultra conveyor to the downstream equipment without inspecting them. This feature may be password protected (grayed-out) depending on how your system Note: security is configured.

  • Page 95: Adjusting Nominal Height Values

    Teach imports the data file and saves a report named SPIDataLog.txt in the SE 300 System Software folder. Teach also displays the results in the SPI data tab of the Output palette. The report may contain a combination of error information and data import information, depending on the result of the import. CyberOptics Corporation...
  • Page 96 Chapter 4: Running an Inspection SE 300™ Ultra Hardware Reference...

  • Page 97: Maintenance

    Maintenance Periodic Hardware Maintenance Sensor Maintenance Software Upgrades Checking RT Computer Status CyberOptics Corporation...

  • Page 98: Periodic Hardware Maintenance

    Chapter 5: Maintenance Periodic Hardware Maintenance Perform the maintenance procedures in this section approximately every six months. To prevent the risk of injury, shut down all electrical power to the SE 300 Ultra before Caution: starting any maintenance operations. Note: CyberOptics Service and Support can provide Limited and Extended Warranties on SE 300 Ultra units.
  • Page 99 5. Repeat on the other side of the hood. 6. Lift the hood open and gently rest it on the rear of the machine. See detail right Pry open the clip and pull spring out of the socket Figure 61. Hood Spring Attachment CyberOptics Corporation...

  • Page 100: Replacing Conveyor Wear Strips

    Chapter 5: Maintenance Replacing Conveyor Wear Strips Each conveyor section has two wear strips: one on the front section and one on the rear section. Check these strips for wear and replace as necessary. ➢ To replace a conveyor wear strip on the left or right section of the conveyor 1.
  • Page 101 3. Pry the wear strip off of the conveyor rail. 4. Attach a new wear strip using the original screws. 5. Assemble and secure the spring fingers back into the conveyor clamp. CyberOptics Corporation...

  • Page 102: Lubricating The X-, Y- And Z-Axes

    Chapter 5: Maintenance Lubricating the X-, Y- and Z-axes Use a general-purpose, No. 2 lithium-based grease for lubrication. ➢ To lubricate the X-axis bearing rails 1. Open the top cover of the safety enclosure. 2. Locate the grease fittings on the X-axis stage motor plate (Figure 64). Grease fittings Figure 64.
  • Page 103 Figure 65. Y-axis bearing rails 4. Push the middle conveyor section to the other end of the Y-axis. Apply grease to the remaining length of the bearing rails. 5. Slide the middle conveyor section back and forth manually. CyberOptics Corporation...
  • Page 104 ➢ To lubricate the Z-axis lead screw 1. Open the top cover of the safety enclosure. Make sure that the SE 300 Ultra system power is off before you remove and the Caution: sensor. 2. Disconnect the sensor cable on the back of the sensor.

  • Page 105: Lubricating The Conveyor Lead Screws

    5. Adjust the width of the conveyor to the widest setting. 6. Apply a small amount of grease to the portion of the lead screw between the front and back rails. 7. Repeat this procedure for each conveyor section. CyberOptics Corporation...

  • Page 106: Cleaning Air Intakes

    Chapter 5: Maintenance Cleaning Air Intakes ➢ To clean air intakes 1. Remove the back panel of the safety enclosure by turning the two large, black quick- connects and lifting the panel off. 2. Locate the air intakes on the back of the electronics drawer. Figure 68.

  • Page 107: Cleaning Air Regulator Filters

    ➢ To clean air regulator filters 1. Open the front door of the safety enclosure. 2. Locate the air regulator inside the SE 300 Ultra on the lower right side of the unit. Air supply fitting Bowl with filter Figure 69. Air Regulator 3.

  • Page 108: Cleaning Encoder Strips

    Chapter 5: Maintenance Cleaning Encoder Strips Encoder strips are located on the X-axis (sensor motion) and the Y-axis (middle conveyor section motion). The encoder strips can be damaged by abrasive substances and solvents. Follow the Caution: procedure below to avoid scratches or other damage to the encoder strips. ➢...

  • Page 109: Cleaning The Panel Sensor Lenses

    Figure 72. Right And Left Conveyor Section Panel Sensor Lens Figure 73. Middle Conveyor Panel Sensor 3. Dampen a soft cloth with household glass cleaner. Note: Do not use solvents or abrasives to clean the panel sensor lenses. 4. Gently wipe the panel sensor lenses. CyberOptics Corporation...

  • Page 110: Sensor Maintenance

    Chapter 5: Maintenance Sensor Maintenance The SE 300 Ultra sensor is maintenance-free. The life of the sensor is determined by the duration and amount of use. Warning: Do not open the sensor case. Opening the sensor case may cause electrical shock and will void the CyberOptics warranty.

  • Page 111: Replacing Components

    Replacing Components Electronics Drawer Components Computer Components Conveyor Components Other Components CyberOptics Corporation...

  • Page 112: Electronics Drawer Components

    Warning: To prevent the risk of injury, turn the AC main circuit breaker to OFF to shut down all electrical power to the SE 300 Ultra before starting any replacement operations. See “Shutting Down the System” on page 60 for this procedure.
  • Page 113 8001950 8001959 8001940 8001977 8001941 8001955 8001939 8001983 8010552* 8001956 8001949 8004329 or 8001987 8008312 8001954 8009919 or 8010544* 8004125 or 8008311 8001966 8001978 Note: * indicates cables for the autowidth conveyor. Figure 74. Relay Board Cable Connections CyberOptics Corporation...

  • Page 114: Replacing The Motor Controller Board (Conveyor Amplifiers)

    Chapter 6: Replacing Components Replacing the Motor Controller Board (Conveyor Amplifiers) Parts 8006131 Motor Controller (contains conveyor amplifier) Caution: The Relay board contains components that can be damaged by static electricity. Use a ground strap when handling the board to prevent damage to sensitive components. ➢...

  • Page 115: Replacing Emo Relays

    5. Insert the new EMO relay, lining up the pins on the EMO relay with the holes on the Relay board. Press firmly into place. 6. Secure the cover plate with a screw. Do not over-tighten the screw. K3 – Brake and Z-safety K1 – XY safety K2 – Brake Figure 76. EMO Relays CyberOptics Corporation...

  • Page 116: Replacing The Distribution Board

    Chapter 6: Replacing Components Replacing the Distribution Board The Distribution board is located on the right side of the front panel in the Electronics drawer. Parts 8004581 Distribution Board Caution: The Distribution board contains components that can be damaged by static electricity.

  • Page 117: Replacing The Auto-Width Distribution Board

    3. Secure the new board in place using nine M4 ×10 screws. 4. Reconnect the cables. Figure 78 shows the cable connections (by cable part number) on the Distribution board. 8010552 8010544 8010550 8010845 8010547 8010551 8010844 8010546 8010846 8009074 Figure 78. Auto-Width Distribution Board Cable Connections CyberOptics Corporation...

  • Page 118: Replacing A Power Supply

    Chapter 6: Replacing Components Replacing a Power Supply Parts 8001545 Power Supply 25W, located on top, provides power to the relay board. 8001544 Power Supply 60W, located in the middle, provides power to the sensor and the Pipeline Processor Module (PPM) card. 8001542 Power Supply 125W, located on the bottom, provides power to the monitor and auxiliary power for the relay board.
  • Page 119 18. Shut the drawer and on the outer left side of the electronics drawer, tighten the four screws. 19. Reconnect the ac power cable to the appropriate connector on the AC Distribution board. AC Distribution Board Power Supply Connector 25W (top) 60W (middle) 125W (bottom) CyberOptics Corporation...

  • Page 120: Replacing Fans

    Chapter 6: Replacing Components Replacing Fans Parts 8001546 Fan ➢ To replace a fan 1. Locate the fans on the back wall of the electronics drawer. Figure 81. Location Of Fans 2. Disconnect the power cable. 3. Slide an Allen wrench through the hole in the upper corner of the fan case to loosen the screws.

  • Page 121: Replacing Fuses

    1. Remove the plastic safety cover. Plastic safety cover Fuses Figure 82. AC Distribution Board 2. Using a flat-tip screw driver or a fuse puller, gently pry out the fuse. 3. Install the new fuse. 4. Install the plastic safety cover. CyberOptics Corporation...
  • Page 122 Chapter 6: Replacing Components ➢ To replace a fuse on relay board 1. Locate the fuses on the Relay board. Fuses Figure 83. Fuse Locations 2. Using a flat-tip screw driver or a fuse puller, gently pry out the fuse. 3.

  • Page 123: Computer Components

    Computer Components Turn the AC main circuit breaker to OFF to shut down all electrical power to the Caution: SE 300 Ultra before starting any replacement operations. See “Shutting Down the System” on page 60 for this procedure. Replacing Cards Use the following procedure to replace circuit cards in the computer.
  • Page 124 Chapter 6: Replacing Components External Ethernet connection Windows Single-Board Computer (SBC) card* Serial ports RS-232 (COM) Parallel ports Video port RT SBC card* Serial ports RS-232 (COM) Pipeline Processor (PPM) card Galil Motion Controller card Digital I/O card * The Windows and Real-time Single-Board Computer (SBC) cards are the same type of card. See Figure 85 for the location of connectors on the computer circuit cards.
  • Page 125 CN4 LAN 2 State Compact Flash Card location COM2 IrDA IR1 USB1 USB2 USB3 USB4 COM1 SATA 1 CN4 LPT Parallel Port FDC1 Floppy Drive SATA 2 IDE2 (Secondary connector) IDE1 (Primary connector) CN2 Power Figure 85. SBC Card Connections CyberOptics Corporation...

  • Page 126: Conveyor Components

    Chapter 6: Replacing Components Conveyor Components This section contains procedures for replacing the components for the conveyor: Conveyor clamp spring fingers Tension pulleys and conveyor belts ● ● Conveyor clamp air fittings Panel sensors ● ● Conveyor clamp hall effect switch Panel lifter inductive sensor ●...

  • Page 127: Replacing The Conveyor Clamp Air Fittings

    (Figure 87). If your system does not have flow controls on the unit, turn off the air pressure at the air regulator. Figure 87. Air Flow Controls 2. Disconnect the air hose from the air fitting assembly. 3. Disconnect the air fitting assembly from the side of the conveyor clamp cylinder. CyberOptics Corporation...
  • Page 128 Chapter 6: Replacing Components Air hose Exhaust port Air hose Elbow Reducer Conveyor clamp cylinder Figure 88. Conveyor Clamp Air Connections 4. Connect the fitting parts: elbow, exhaust port and reducer, creating an air fitting assembly as shown in Figure 88. 5.

  • Page 129: Replacing The Conveyor Clamp Hall Effect Switch

    9. Reattach the screw on the top of the cylinder, using a ½ in. wrench to support the clamp. 10. Position the switch on the side of the cylinder using the reference mark and tighten the screw. 11. Connect the cable connector. CyberOptics Corporation...

  • Page 130: Replacing The Conveyor Clamp Cylinder

    Chapter 6: Replacing Components Replacing the Conveyor Clamp Cylinder Use this procedure to replace the clamp cylinders located on the right and left sides of both the front and back conveyor rails. Parts 8005753 Conveyor Clamp Cylinder 8000517 Teflon Tape ➢...
  • Page 131 12. Reattach bolt on the top of the cylinder, using a ½ in. wrench to support the clamp. 13. Turn on air to the conveyor clamp by loosening the screws on the flow controls or turning on the air supply at the regulator. CyberOptics Corporation...

  • Page 132: Replacing The Conveyor Drive Motors And Pulleys

    Chapter 6: Replacing Components Replacing the Conveyor Drive Motors and Pulleys Use this procedure to replace drive motors and pulleys on all three conveyor sections. For auto-width motors, see page 128. Parts 8003640 Conveyor Motor ➢ To replace the conveyor motors and drive pulleys 1.
  • Page 133 12. Place the drive belt on the drive pulley. 13. Slide motor to take up slack in the drive belt. Make sure that the teeth on the drive belt align with the grooves on the drive pulley. 14. Reattach the conveyor top clamp assembly. CyberOptics Corporation...

  • Page 134: Replacing Tension Pulleys And Conveyor Belts

    Chapter 6: Replacing Components Replacing Tension Pulleys and Conveyor Belts Use these procedures to replace the front rail tension pulley and conveyor belts. Parts 8002799 Long Conveyor Belt 8002800 Medium Conveyor Belt 8009384 Short Conveyor Belt (drive belt) 8003333 Tension Pulley ➢...
  • Page 135 6. Remove the back conveyor belt. 7. Assemble the new belt onto the pulleys. 8. Reposition the square shaft and replace the square shaft retaining rings. 9. Reconnect the pulleys on the square shaft and tighten set screws. CyberOptics Corporation...

  • Page 136: Replacing Auto-Width Conveyor Belts And Motors

    Chapter 6: Replacing Components Replacing Auto-Width Conveyor belts and Motors Use this procedure to replace auto-width conveyor motors and belts on all three conveyor sections. For drive motors, see page 126. Parts Auto-Width Motor (center section) Auto-Width Motor (left section) Auto-Width Motor (right section) : The auto-width motors are not interchangeable.
  • Page 137 7. Slide the tensioners up to apply pressure onto the pulley, increasing the belt tension to approximately 1/4” play in the belt when you press downward on it. 8. Tighten the pulley set screws. 9. Reinstall the belt as described on page 129. CyberOptics Corporation...
  • Page 138 Chapter 6: Replacing Components : The auto-width motor for the center section contains different software than the auto- Note width motors for the end sections; the center and end motors are not interchangeable. ➢ To replace the auto-width belt on the end sections 1.
  • Page 139 7. Slide the tensioner up to apply pressure onto the pulley, increasing the belt tension to approximately 1/4” play in the belt when you press downward on it. 8. Tighten the pulley set screw. 9. Reinstall the belt as described on page 130. CyberOptics Corporation...

  • Page 140: Replacing The Panel Sensors

    Chapter 6: Replacing Components Replacing the Panel Sensors Two panel sensors are mounted on the middle conveyor section and one panel sensor is mounted on each left and right conveyor section. A fifth, smaller sensor is mounted near the motor on the right side of the center conveyor section. Parts 8004227 Panel Sensor 8009281 Panel Sensor...
  • Page 141 Conveyor Components Mounting screws for panel sensor Mounting bracket Mounting screws for 8004227 sensor Middle Conveyor Section Mounting bracket Mounting screws Left and Right Conveyor Sections Figure 102. Panel Sensors on Conveyor CyberOptics Corporation...

  • Page 142: Replacing The Panel Lifter Inductive Sensor

    Chapter 6: Replacing Components Replacing the Panel Lifter Inductive Sensor Use this procedure to replace the inductive lift sensor for the panel lifter. Parts 8002802 Inductive Sensor ➢ To replace the inductive sensor 1. Disconnect the inductive sensor cable by gently pulling the cable away from the sensor. 2.

  • Page 143: Replacing The Panel Lifter Cylinder

    12. Install the panel lifter plate and secure with a screw in the center of the plate, holding the cylinder shaft under the plate with an open-end wrench to prevent the shaft from rotating. 13. Turn on air by loosening the screws on the flow controls or turning on the air supply at the regulator. CyberOptics Corporation...

  • Page 144: Other Components

    Chapter 6: Replacing Components Other Components This section contains procedures for replacing the following SE 300 Ultra system components: Safety Interlock Switch ● Air Regulator ● AC Main Circuit Breaker ● Leveling Feet ● Turn the AC main circuit breaker to OFF to shut down all electrical power to the Caution: SE 300 unit before starting any replacement operations.
  • Page 145 2. Close the hood to make sure the pin is lined up with the safety interlock switch socket. To check the alignment: Re-engage the EMO. ● Observe the safety circuit relays inside the electronics drawer. The LEDs should be ● turned on. 3. Adjust the switch as necessary for correct alignment and tighten the mounting screws. CyberOptics Corporation...

  • Page 146: Replacing The Air Regulator

    Chapter 6: Replacing Components Replacing the Air Regulator Parts 8002136 Air Regulator Assembly ➢ To replace the air regulator 1. Turn off and disconnect air supply. 2. Unscrew the plastic ring at the top of the air regulator. Plastic ring Air supply connector Figure 107.

  • Page 147: Replacing The Ac Main Circuit Breaker

    10. Reconnect the wires for outside line and system power. Tighten the four screws. 11. Slide the cover back onto the Junction box and secure in place with two screws. 12. Turn the AC main circuit breaker to ON. CyberOptics Corporation...

  • Page 148: Replacing Leveling Feet

    2. Remove the two M8 screws that secure the plate and foot assembly to the frame. 3. Replace the damaged part(s). 4. Reassemble the foot assembly onto the frame. 5. Adjust the leveling foot as needed to align the SE 300 Ultra with the conveyors (see page 29 for details). M8 screws...

  • Page 149: Warranty And Spare Parts

    Warranty and Spare Parts Limited Warranty Standard Software License Terms Non-Warranty Services Spare Parts Lists CyberOptics Corporation...

  • Page 150: Limited Warranty

    CyberOptics shall not be obligated to pay any costs or charges incurred by the buyer, or any other party, except as may be agreed upon in writing, in advance, by an authorized CyberOptics representative.

  • Page 151: Limitation Of Remedy And Liability

    CyberOptics makes no warranty that this product will not, when used in the normal manner, in any way infringe any claims of any United States or foreign patents, and CyberOptics will not indemnify the buyer or its customers for any claims brought against the buyer or its customers for infringement of any such patents.

  • Page 152: Warranty Service Policy

    CyberOptics schedules the repair, with final confirmation taking place directly between you and the service contractor. Extended Warranty Options CyberOptics offers you the option of extending your Limited Warranty on a per year basis. Warranty Questions Contact your CyberOptics Service and Support representative with specific questions about your warranty or OEM agreement.

  • Page 153: Standard Software License Terms

    “License” means these terms and conditions. “Effective Date” means the earlier of You opening the package or envelope containing the Software (if applicable), You first using the Software, or the shipment of the CyberOptics System containing the Software. “Site” means a facility or location with a specific, unique address, at which You have an installed CyberOptics System of the type covered in the Programming Software.

  • Page 154: License Grant

    Software only as authorized by this License. If the Software is provided to You for use with a CyberOptics System, then the Software may be used only on and with such specific CyberOptics System. If the Software is not provided to You for use with a CyberOptics System, then the Software may be used only on and with a single computer owned, leased, or otherwise controlled by You.

  • Page 155: Limited Software Warranty

    CyberOptics warrants, for a period of ninety (90) days from the date of CyberOptics’ shipment of the Software to You (including as part of a CyberOptics System if applicable), that: (1) the media on which the Software resides will be free of defects in material and workmanship; and (2) the Software, in its unaltered form, will conform substantially to the then-current published functional specifications for the Software.

  • Page 156: Updates

    Nothing in this License or otherwise shall require CyberOptics to make available or provide You with any Updates of any kind. If CyberOptics, in its sole discretion, makes any Updates available to You, then such Updates shall be subject to: (1) the terms and conditions of this License;...

  • Page 157: Non-Warranty Services

    Additional documentation ● For prices and scheduling information, or if you have any questions about how CyberOptics can help you to maintain and use the SE 300 Ultra system, call, E-mail or fax CyberOptics Service and Support staff. CyberOptics Corporation...

  • Page 158: Spare Parts Lists

    Chapter 7: Warranty and Spare Parts Spare Parts Lists The SE 300 Ultra system is shipped with a set of spare parts for the conveyor. You also can purchase the recommended spare parts listed below. Additional replacement parts covered in the manual are listed on page 151.
  • Page 159 Leveling foot, 3/4” 8004227 Panel sensor 8009281 Panel sensor (for small panels) 8001777 Relay, Z Safety/Brake (K2, K3) 8001778 Relay, XY Safety (K1) 8001902 Safety interlock key 8001901 Safety interlock switch 8008878 Sensor shelf pak 6300582 SMEMA cable 6400372 Trackball CyberOptics Corporation...
  • Page 160 Chapter 7: Warranty and Spare Parts SE 300™ Ultra Hardware Reference...

  • Page 161: Diagrams And Error Messages

    Diagrams and Error Messages Safety Circuit Block Diagram Electrical System Block Diagram AC Wiring Functional Diagram Digital I/O Connector Pinout Digital I/O Indicators System Error Messages CyberOptics Corporation...

  • Page 162: Safety Circuit Block Diagram

    Chapter 8: Diagrams and Error Messages Safety Circuit Block Diagram SE 300™ Ultra Hardware Reference...

  • Page 163: Electrical System Block Diagram

    Electrical System Block Diagram Electrical System Block Diagram CyberOptics Corporation...

  • Page 164: Ac Wiring Functional Diagram

    Chapter 8: Diagrams and Error Messages AC Wiring Functional Diagram Windows computer SE 300™ Ultra Hardware Reference...

  • Page 165: Digital I/O Connector Pinout

    I/O Connector Wire Color Output Module Output 1 Output 2, White/Blue channel 3 Blue/White Output 2 Output 2, White/Orange channel 4 Orange/White Output 0 + sink Output 1, White Green channel 4 ground Green/White Located inside electronics drawer. CyberOptics Corporation...

  • Page 166: Digital I/O Indicators

    Chapter 8: Diagrams and Error Messages Digital I/O Indicators Digital I/Os are located inside the electronics drawer. The indicators on each I/O show system status as described below. Channel # Indication (when lit) Channel # Indication (when lit) Input 0 Output 0 EMO pushed in Clamp activated...

  • Page 167: System Error Messages

    System messages are displayed in the following format: <date> <time> <xyz> <text-message> where <xyz> is a 3-digit error code and <text-message> describes the nature of the error. When reporting these types of errors to CyberOptics, be sure to make a note of any error codes displayed. Example: 04-Mar-2003 09:26:20 510 StopRun communications failed (StopRun) Error Code Format (<xyz>)

  • Page 168: Second Digit (Y): Classification

    An action was retried but was still unsuccessful 6. Permanent error A serious program error occurred that requires that you restart the system. Report these types of errors to CyberOptics. Examples of permanent errors: Schedule file errors ● Data corruption in critical data ●...

  • Page 169: Index

    35 location 15 signal-light pole 28 replacing 138 SMEMA cables 32 to network 38 Air supply connecting 31 Contacting CyberOptics viii Alarms Controlling access clearing 86 setting up security 53 Aligning Conveyor conveyor sections 44 adding a separate conveyor 51...
  • Page 170 18 Conveyor lead screw, lubricating 97 replacing 112 Conveyor speed control, location 18 Fax communication CSV files 66 CyberOptics support viii Cylinder (conveyor clamp), replacing 122 Filters Cylinder (panel lifter), replacing 135 cleaning on air regulator 99 Firmware, license 143...
  • Page 171 Moving the system 61 conveyor amplifiers 106 conveyor belts 126 conveyor clamp air fittings 119 conveyor clamp cylinder 122 Network connection 38 conveyor clamp Hall effect switch 121 Nominal solder paste values 87 conveyor clamp spring fingers 118 CyberOptics Corporation...
  • Page 172 81 Starting an inspection 68 failure report 78 Stopping an inspection 68 saving inspection data 66 Support trend charts 79 CyberOptics policies 144 Requirements fax communication viii computer 20 limited warranty 142 system 21 non-warranty services 149 Resetting an inspection 86...
  • Page 173 94 motor controllers (amplifiers), description 17 X-axis motor controllers location 18 XML files 66 Y-axis cleaning encoder strips 100 lubricating bearing rails 95 motor controllers (amplifiers), description 17 Y-axis motor controllers location 18 Z-axis lubricating lead screw 96 CyberOptics Corporation...
  • Page 174 Index SE 300™ Ultra Hardware Reference...

Table of Contents