1. Manuals
  2. Brands
  3. CyberOptics Manuals
  4. Measuring Instruments
  5. SE505
  6. Hardware manual

CyberOptics SE505 Hardware Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SE505
Hardware Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SE505 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for CyberOptics SE505

Summary of Contents for CyberOptics SE505

  • Page 1 SE505 Hardware Manual...
  • Page 2 Corporation). Warranty, License, and Terms of Sale The warranty , software license and other terms and conditions of sale covering CyberOptics products are set forth in CyberOptics Standard Terms and Conditions of Sale and License available at www .cyberoptics.com or by calling CyberOptics at 1-800-526-2540 and requesting a copy .

  • Page 3: Table Of Contents

    Computer Requirements Dimensions Installation Unpacking the SE505 System Choosing a Location Installing the System Installing the Light Pole Positioning / Leveling the SE505 System Installing the Sensor Wiring SE505 for Power Turning on System Power Connecting the Air Supply CyberOptics Corporation...
  • Page 4 Setting Up System Security Adding Users to the System Assigning Secure Areas Verifying System Accuracy Shutting Down the System Moving the SE505 System Disconnecting Utilities from the System Bypassing the SE505 System Replacing Components and Preventive Maintenance Maintenance Schedule Main Electrical Panel...
  • Page 5 Adjusting X-axis and Y-axis Orthogonality Sensor Sensor Replacement Other Components Replacing the Safety Interlock Switch Replacing Leveling Feet Troubleshooting Safety Circuit Block Diagram AC and DC Distribution Block Diagram SMEMA Connector Pinout System Error Messages Solder Paste Failure Causes Index CyberOptics Corporation...
  • Page 6 Contents SE50 Hardware Manual...

  • Page 7: Preface

    Every effort has been made to provide complete and accurate information for operating and maintaining the SE505 system. If you have suggestions for improvements or find an inaccuracy , please complete the manual change request form on page viii and forward your suggestions to CyberOptics.
  • Page 8 Company Name: Address: City/State/ Province: Zip/Postal Code: Country: Machine Serial Number Software Version Page No. or Figure No. Manual Revision/Date Check if page is attached Suggestion: Fax or e-mail to: CyberOptics Corp. Attn: Service Fax: +1-763-542-5100 service@cyberoptics.com viii SE505 Hardware Manual...

  • Page 9: Technical Support

    Technical Support Technical Support If you have problems operating the SE505, first check the product documentation for more information. If you still need assistance, or you discover problems with the documentation, please telephone, send e-mail, or fax CyberOptics Service and Support.
  • Page 10 SE505 Hardware Manual...

  • Page 11: Safety

    Safety Safety Guidelines Compliance Safety and Conformity Labeling CyberOptics Corporation...

  • Page 12: Safety Guidelines

    Do not place liquids or heavy objects on or in the SE505 unit. ● Always wear a static control wristband to prevent damage due to static electricity . The SE505 ● has an electrostatic discharge plug on the front of the machine by the power buttons to plug the wristband into.

  • Page 13: Emergency Stop

    Using the Emergency Stop Button (E-Stop) The E-Stop button is located on the front, right side of the SE505 system. When the E-Stop button is pushed all motion in the system stops and power is removed from their circuitry .

  • Page 14: Lockout Se505

    Chapter 1: Safety Lockout SE505 The lockout label is located at the rear of the SE505 above the AC main circuit breaker. Lockout of the machine is to prevent unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities.

  • Page 15: Safety Interlocks On The Top Cover

    Safety Interlocks on the Top Cover The SE505 is equipped with a safety interlock switch on the top enclosure (hood). The safety interlock key is located on the top cover. When the safety interlock is engaged, all motion in the system stops.

  • Page 16: Indicator Lights

    In both the T each and Solder Paste Inspection software applications, you can specify the conditions that turn on the indicator lights on the SE505 light pole. Refer to the Teach Online Help or Solder Paste Inspection Online Help for these procedures. Refer to Safety of Machinery EN 60204-1:1998, section 10.3 Indicator lights and displays, Table 3 for standard indicator light...

  • Page 17: Compliance

    General Principles for Design – Part 1: Basic Terminology, Methodology ISO 12100-2:2003 Safety Of Machinery—Basic Concepts, General Principles for Design – Part 2: Technical Principles EN 983:1996 Safety Of Machinery—Safety Requirements For Fluid Power Systems And Their Components – Pneumatics CyberOptics Corporation...

  • Page 18: Safety And Conformity Labeling

    The pressurized device label is located near the air regulator. The maximum air regulator ● pressure is 100 psi. The label text says: CAUTION! Pressurized device. Release air pressure before servicing. CAUTION Pressurized device. Release air pressure before servicing. Figure 7. Pressurized Device Label SE505 Hardware Manual...
  • Page 19 The power switch caution label is located on the front of the machine next to the power ● switch. The power switch does not remove all power from the system. T urn off the AC main circuit breaker at the rear of the machine before servicing the processor. Figure 10. Power Switch Caution Label CyberOptics Corporation...

  • Page 20: Electrical Safety Labels

    Figure 14. Protective Earth Ground Label The lockout label is located at the rear of the machine above the AC main circuit breaker. ● Figure 15. Lockout Label SE505 Hardware Manual...

  • Page 21: Manufacturing Information Conformance

    The label shows the system compliance with European Conformity (CE), UL and RoHs requirements. In addition, a printed EU Declaration of Conformity is shipped with each system. If a new copy is required, contact CyberOptics Customer Service (See “ T echnical Support” on page ix.).
  • Page 22 Chapter 1: Safety SE505 side view of Machine SE505 Rear of Machine Figure 17. Locations of Manufacturing Labels SE505 Hardware Manual...

  • Page 23: System Overview

    System Overview SE505 System System Specifications Performance Specifications Computer Requirements System Requirements Dimensions CyberOptics Corporation...

  • Page 24: Se505 System

    The following pages describe the main components of the SE505 and show their location. SE505 Unit The SE505 system controls and indicators are located on the outside of the unit as shown in Figure 18 and described below . Table 1. SE505 System Components...
  • Page 25 SE505 System Signal-light pole Safety enclosure hood Control panel (see below) Flat-panel display Keyboard trackball tray Air pressure gauge ESD wrist strap connection Control Panel Leveling feet Power Switch E-Stop E-Stop Reset Start Stop Alarm Cancel Figure 18. Front View...

  • Page 26: Se505 Rear View

    Chapter 2: System Overview SE505 Rear View System connections such as power, air, and I/O are accessed at the rear of the machine as shown in Figure 19 and shown below . Table 2. SE505 System Components Component Description AC Main Circuit Breaker The AC main circuit breaker is located on the rear electrical panel;...
  • Page 27 SE505 System Power access cover Back access COM1 port cover COM2 port Ethernet port SMEMA Upstream Cooling fans SMEMA Downstream Digital I/O Air regulator AC main circuit Power cord breaker (CB1) strain relief Figure 19. SE505 Rear View CyberOptics Corporation...

  • Page 28: Se505 Internal Parts

    Opening the hood, which stops all machine motion, gives you access to the sensor, gantry and conveyor. The lower panel can be removed (by service personnel only) to gain access to internal electrical components. These parts are described below and shown in Figure 20. Table 3. SE505 System Internal Components Component Description Processor The processor contains two Intel5000X chipset, Quad-Core 2.0...
  • Page 29 SE505 System Sensor Gantry Conveyor Digital I/O Controller Processor Main Electrical Panel Figure 20. Internal Components CyberOptics Corporation...

  • Page 30: Main Electrical Panel

    Chapter 2: System Overview Main Electrical Panel The Main Electrical Panel in the SE505 contains the electronic components described in the following table and shown in Figure 21. Table 4. Main Electrical Panel Components Component Description Middleman PCB Assembly Collects encoder and sensor information and transfers it to the processor for analysis.
  • Page 31 SE505 System Conveyor Width Motor Controller Fixed Rail Motor Belt Motor Controller Y-Stage Servo Amp X-Stage Servo Amp Z-Stage Servo Amp TOWER SYSTEM SMEMA Middleman Assembly PS1–3.5 A PS2–5 A CB2–CB8 Contactor, 18 A PS3–5 A 24 VDC, Coil Safety Relay 6 .0 A...

  • Page 32: Conveyor

    Chapter 2: System Overview Conveyor The SE505 receives panels from the upstream conveyor using SMEMA signals to control the timing, it clamps the panel into position and also supports the panels with the lift to hold it in place during inspection.
  • Page 33 SE505 System Top Clamp Movable Conveyor Rail Rear Conveyor Belt Panel Proximity Sensor (Entry/Exit) Board Stop Sensor Slow Speed Panel Lifter Sensor Board Stop Panel Proximity Sensor (Entry/Exit) Conveyor Motor Fixed Conveyor Conveyor Drive Belt Autowidth Drive Belt Autowidth Motor...
  • Page 34 6. Calibrate the system in either of the following: a. Set the ConveyorOffsetX and ConveyorOffsetY values manually using the Configuration Editor. - or - b. Refer to “ Aligning the System” section of the SE505 Solder Paste Inspection Software User Guide, Part Number: 8015918. SE505 Hardware Manual...
  • Page 35 SE505 System ➢ To configure the conveyor software settings for Board Flow 1. Backup the Configuration folder located at C:\Program Files\CyberOptics\SE505 System Software in a safe place for future use. 2. Run the Registry Editor. 3. In the Registry Editor window , delete the file LastPatchFile located at My Computer\HKEY_LOCAL_MACHINE\SOFTWARE\CyberOptics\SMTSystems \Common.

  • Page 36: System Specifications

    Paste Height Range (With Optional 50–500 µm (2–20 mils) Sensor) Temperature Range Recommended 25°C, ± 2°C Warm Up Time (for repeatability and 30 minutes accuracy specifications) Hardware Specifications Processor Two of Intel5000X chipset, Quad-Core 2.0 GHz CPU SE505 Hardware Manual...

  • Page 37: System Requirements

    Video card Minimum 256 MB memory ● Recommended 512 MB memory, OpenGL acceleration ● There is an option for upgrading the system processor. Contact CyberOptics for more information. System Requirements Table 7. System Requirements Humidity Operating 20–80% RH non-condensing ●...

  • Page 38: Performance Specifications

    Chapter 2: System Overview Performance Specifications The most current performance specifications are found on the product page of the CyberOptics Web site at http://www .cyberoptics.com. Computer Requirements Y ou can run the T each application on a desktop computer that meets the following minimum requirements: Table 8.

  • Page 39: Dimensions

    Dimensions Dimensions 490cm (19 in) 139cm 134cm (55 in) (53 in) 85cm (34 in) 100cm (39 in) Figure 25. Front View CyberOptics Corporation...
  • Page 40 (34-41 in) 92cm (36 in) 127cm (50 in) *T o achieve the lowest conveyor height configuration of 83 cm to 96 cm (33 inch to 38 inch), a customized conversion kit is needed. Figure 26. Side View SE505 Hardware Manual...

  • Page 41: Installation

    Installation Unpacking the SE505 System Choosing a Location Installing the System Wiring SE505 for Power Connecting the Air Supply Connecting SMEMA Cables Connecting to a Network Connecting to an External Device Wago PLC Assembly Manually Adjusting the Conveyor Width Configuring the Pressure Gauge Display...

  • Page 42: Unpacking The Se505 System

    Chapter. Unpacking the SE505 System These instructions describe how to unpack the SE505 system from its shipping crate. It is recommended to save the crate and all of the packing materials. Performing this procedure requires a drill with a 13 mm socket attachment, a forklift, and a pallet jack.

  • Page 43: Choosing A Location

    Figure 28. Transit securing bracket on Y Axis Choosing a Location The SE505 system must be level and aligned with incoming and outgoing conveyor sections to allow for smooth movement of panels. Choose a location for the SE505 that meets the following requirements: System has easy access to power and compressed air ●...

  • Page 44: Installing The System

    Caution: your SE505, a trained CyberOptics service representative is required to install the system. Installing the SE505 system consists of the general steps listed below . Each step is described in more detail on the following pages. “ Installing the Light Pole” on page 34 ●...

  • Page 45: Positioning / Leveling The Se505 System

    1. Ensure that the floor is free of debris and the area provides adequate clearance on all sides of the unit. 2. Push the SE505 unit into position, lining up the front rails of the incoming and outgoing conveyor sections.
  • Page 46 Chapter 3: Installation Lower Conveyor Height Configuration Option The lower height configuration allows the SE505 conveyor to be positioned to a minimum height of 86 cm (34 inch). It is still adjustable to a maximum height of 96 cm (38 inch).
  • Page 47 5. Remove the power switch from the machine by removing the attaching screw . 6. Loosen and remove four M5 screws from along the inside of the SE505 frame. 7 . Lift the right panel off the machine and rest it on the monitor arm.
  • Page 48 9. Manually slide a panel through the incoming and outgoing conveyor sections to make sure that the SE505 conveyor rail is properly aligned. The panel should pass from the upstream conveyor through the SE505 system and on to the downstream conveyor without any resistance.

  • Page 49: Installing The Sensor

    Installing the System Installing the Sensor Caution: Make sure the SE505 system power is off before installing the sensor. The sensor could be damaged if you connect it to the system when power is on. ➢ To install the sensor 1.
  • Page 50 Chapter 3: Installation 5. Connect the flat white Camera Link cable to the connector on the back of the sensor and tighten the two small screws. Illumination Control cable connection Camera Link cable connection Figure 36. Sensor Cable Connections SE505 Hardware Manual...

  • Page 51: Wiring Se505 For Power

    Wiring SE505 for Power Wiring SE505 for Power The SE505 system must be hard-wired into your AC main power. Have a certified electrician to wire the system. Before wiring the system, make sure that the AC main power supply is turned off and Caution: locked off.
  • Page 52 Pry open the crimping connector using a screwdriver and insert the conductor. NOTE: The SE505 does not comes with power cord. Figure 38. Electrical Wiring 5. Connect L (brown) and N (blue) to the connections marked on the lower face of the circuit breaker.

  • Page 53: Turning On System Power

    3. T urn on the power switch on the front of the system. Note: Do not run any Solder Paste Inspection applications until after the lights on the signal light pole have turned on and then off. When you first start the SE505 system, the internal processor initializes the system.

  • Page 54: Connecting The Air Supply

    Chapter 3: Installation Connecting the Air Supply The SE505 requires a connection to clean, dry compressed air at a pressure of 90 ± 10 psi (620 ± 69KPa). ➢ To connect air supply to SE505 1. Make sure that the air line to the SE505 is unpressurized.

  • Page 55: Connecting Smema Cables

    Failed Board Available Figure 41. SMEMA Connectors 3. Route the SMEMA cables under the SE505 unit to the connectors on the rear. 4. Connect the upstream cable to the upper connector. 5. Connect the downstream cable to the lower connector.

  • Page 56: Connecting To A Network

    Chapter 3: Installation Connecting to a Network Connect the SE505 system to the network using the Ethernet port on the rear electrical panel. The network port can be used for 10Base-T or 100Base-T installations. Y ou will need assistance from your network administrator to complete this procedure.

  • Page 57: Connecting To An External Device

    Connecting to an External Device Connecting to an External Device This section describes how to connect a device such as a stacking or diverting conveyor to the SE505 system. CyberOptics provides a 14-pin digital I/O connector to interface with the external device. ➢...

  • Page 58: Wago Plc Assembly

    (6.3 A). After testing, 1.6 A fuse is the best option. Warning: The maximum current of the supply module is 6.3 A. When configuring the system, it is important not to exceed the maximum/sum current. T6.3A 250V Figure 44. WAGO PLC Assembly SE505 Hardware Manual...

  • Page 59: Manually Adjusting The Conveyor Width

    To check conveyor alignment 1. Place a panel on the conveyor section. 2. Manually slide the panel along the conveyor section. 3. Re-adjust the width of the rails if the panel does not move smoothly along the entire conveyor. CyberOptics Corporation...

  • Page 60: Configuring The Pressure Gauge Display

    2. Set the low trigger set point by pressing to cycle through the values. 3. Stop on the value and wait 5 seconds to end programming mode. 4. Press . Set mode will appear for 1 second followed by b-1 (High set point) SE505 Hardware Manual...
  • Page 61 1-9: On=Green, Off=Green off: T urn off display 4. Press to select End. ➢ To lock/unlock the display controls 1. Press and hold 2. Press to lock (Loc). 3. When locked, press and hold 4. Press to unlock (UnC). CyberOptics Corporation...

  • Page 62: Setting Up System Security

    Anyone using the SE505 can use one of the default logons (password CyberOptics). The default setup allows full access to all SE505 features for all users except for the Security Setup feature. Only the Supervisor logon has rights to change the Security Setup by default.

  • Page 63: Adding Users To The System

    10. In the Password and Confirm Password boxes, type the user’s network password. 11. Click to clear the User must change password at next logon check box. 12. Click Create . 13. In the Users list, right-click on the new user name and select Properties from the menu. CyberOptics Corporation...
  • Page 64 16. In the Select Groups dialog box, Enter object names to select box, type the name of the Group to which the new user belongs. 17 . Click Check Names . 18. Click OK in the Select Group and Properties dialog boxes. SE505 Hardware Manual...

  • Page 65: Assigning Secure Areas

    Setting Up System Security Assigning Secure Areas Each of the following Secure Areas must be assigned to one of the four SE505 groups (Supervisor, Engineers, Lead Operators, Operators) from within the SE505 applications. Each group inherits the rights assigned to the group or groups below it. For more information about how to assign Secure Areas, refer to “...
  • Page 66 5. Click on OK to save your changes or Cancel to close the window without making changes. When you click OK, your changes are saved to a file named SE505.sec located in the default security directory . The settings in the security file are loaded each time the application starts.

  • Page 67: Verifying System Accuracy

    Verifying System Accuracy Verifying System Accuracy Accuracy is the ability of the SE505 to return correct measurements for known standards. The system accuracy specification is based on the average of at least ten measurements of the CyberOptics certification target. Height Accuracy is determined by: ●...
  • Page 68 Chapter 3: Installation CyberOptics can recertify the certification target and issue a new certificate of traceability as needed for your equipment requirements. T o re-certify your certification target, contact CyberOptics Service and Support (See “ T echnical Support” on page ix.).

  • Page 69: Shutting Down The System

    Figure 46. Shutting Down the System ➢ To remove power entirely 1. T urn off the power switch on the front of the unit. 2. On the rear of the machine, turn the AC main circuit breaker to OFF . CyberOptics Corporation...

  • Page 70: Moving The Se505 System

    Moving the SE505 System Caution: The SE505 unit weighs approximately 650 kg (1433 lbs.). T o avoid injury , always use a forklift or a pallet jack to move the unit. The forklift’s forks need to securely hold both cross beams under the unit.
  • Page 71 Bypassing the SE505 System Safety Interlock Bypass switch Figure 47. Bypassing the System 6. Replace the lower font panel and close the hood. 7 . Restore system power. Note: The conveyor width must be manually adjusted and the E-Stop must be released for the system to work.
  • Page 72 Chapter 3: Installation SE505 Hardware Manual...

  • Page 73: Replacing Components And Preventive Maintenance

    Replacing Components and Preventive Maintenance Maintenance Schedule Main Electrical Panel Processor Components Conveyor Components Gantry Components Other Components CyberOptics Corporation...

  • Page 74: Maintenance Schedule

    Warning: T o prevent the risk of injury , turn the AC main circuit breaker to OFF to shut down all electrical power to the SE505 before starting any replacement operations. For more information, refer to the section “ Shutting Down the System” on page 59.

  • Page 75: Main Electrical Panel

    Warning: T o prevent the risk of injury , turn the AC main circuit breaker to OFF to shut down all electrical power to the SE505 before starting any replacement operations. For more information, refer to the section “ Shutting Down the System” on page 59.
  • Page 76 SMEMA Middleman Assembly PS1–3.5 A PS2–5 A Contactor, 18 A PS3–5 A 24 VDC, Coil Safety Relay N–PE CB2–CB8 6.0 A 6.0A 6.0A 6.0 A 10 .0A 10 .0A 10 .0 A Figure 49. Main Electrical Panel SE505 Hardware Manual...

  • Page 77: Replacing Electrical Cables

    8013344 SMEMA 8015752 (8013268) (8013410) Push Button Panel Magnet KB 8012481 8013217 Interlock 8013339 8013220 Interlock 8013025 8013355 /8013339 Mouse 6400372 8013356 /8015622 Mouse 8013722 8013356 8001901 LCD 8007251 SVGA 8008079 Figure 50. Main Electrical Cable Route Diagram CyberOptics Corporation...

  • Page 78: Replacing The Ac Main Circuit Breaker

    Replacing the AC Main Circuit Breaker Parts AC Main Circuit Breaker Note: For Parts Replacement, contact CyberOptics for part numbers. Warning: Hazardous voltages may be present. Make sure that power is disconnected from the mains before replacing the AC main circuit breaker.
  • Page 79 Stripped wire Power Cord (AWG 14–16) NOTE: The SE505 does not comes with the power cord. Figure 51. Replacing the Circuit Breaker 5. Reconnect the wires for outside line and system power. a. Insert a screwdriver to release the crimp-style connector.

  • Page 80: Replacing The Fuses

    Replacing the Fuses Parts Fuse 10 A Fuse 6 A Note: For Parts Replacement, contact CyberOptics for part numbers. Warning: Hazardous voltages may be present. Make sure that power is disconnected from the mains before replacing the fuse. ➢ To replace the fuse 1.
  • Page 81 Motor Controller Z-Stage Servo Amp TOWER SYSTEM SMEMA Middleman Assembly PS1–3.5 A PS2–5 A Contactor, 18 A CB2–CB8 24 VDC, Coil Safety Relay PS3–5 A Fuses 6.0A 6.0A 6.0A 6.0A 10.0A 10.0A 10.0A Figure 52. Main Electrical Panel CyberOptics Corporation...

  • Page 82: Replacing The Air Regulator

    13. Attach the safety cover to the air regulator with the two screws. 14. Reconnect and turn on the air supply . 15. T urn the knob at the top of the air regulator to set the air pressure to 90 psi ± 10 psi. SE505 Hardware Manual...

  • Page 83: Replacing Fans

    5. Connect the new fan to the cable. Orient the fan so the air flows out of the machine. 6. Secure the fan in place with the screws. 7 . Secure the metal fan guard with four M4 x 40 screws. CyberOptics Corporation...

  • Page 84: Preventive Maintenance

    4. On the inside check the fans for dust buildup. Remove dust buildup using a dry cloth. Keep away from the system so the dust will not get into the electronics panel. 5. Set the AC main circuit breaker to ON. SE505 Hardware Manual...
  • Page 85 1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 59. 2. Open the hood on the SE505. 3. Make sure all motion has stopped. 4. Remove two screws that secure the lower front panel to the machine frame.
  • Page 86 “ Shutting Down the System” on page 59. 2. Open the front door of the machine. 3. Locate the air regulator inside SE505 at the lower right side of the machine. 4. Close the air shut-off valve to release the air pressure.

  • Page 87: Processor Components

    “ Shutting Down the System” on page 59. Replacing Cards Use the following procedure to replace circuit cards in the SE505 processor. Refer to Figure 57 on page 78 for circuit card locations. The circuit cards contain components that can be damaged by static electricity . Use a Caution: ground strap when handling circuit cards to prevent damage to sensitive components.

  • Page 88: Software Upgrades

    CANOpen Interface card Figure 57. Card Locations in Processor Software Upgrades The SE505 software can be upgraded or re-installed from the DVD-R/W drive. Keep all software media in a safe and accessible place. ➢ To install software 1. Place the installation Disk in the DVD-R/W drive.

  • Page 89: Restoring System Disk Using Acronis

    Restoring system disk using Acronis Use this procedure to restore the system disk if the system hard drive is replaced or if the operating system becomes corrupt. The system drive on the SE505 machine is the C- drive, and the OS is WinXP 64-bit.
  • Page 90 Chapter 4: Replacing Components and Preventive Maintenance Backing Up the Computer into DVD Using Acronis 1. Open the Acronis True Image Personal software and click the Backup icon as shown. 2. The Create Backup Wizard screen appears as shown. Click Next to continue. SE505 Hardware Manual...
  • Page 91 3. Select ONLY the NTFS (C:) drive to create the backup copy as shown. Click Next to continue. 4. Insert a blank DVD into the computer DVD-RW drive and select that drive letter and give the filename for the backup image. For example: E:/CYBERXXXX where XXXX is the serial number of the machine shown. CyberOptics Corporation...
  • Page 92 6. Click Media Components on the left side of the screen and select Place Acronis True under the General tab. This step will ensure that the Acronis Image (full version) on media software will also be backed up inside the DVD. Thus making the DVD , a bootable recovery disk. SE505 Hardware Manual...
  • Page 93 Processor Components 7 . Click Next to continue. 8. Make sure all checkboxes are not selected. Click Next to continue. CyberOptics Corporation...
  • Page 94 Chapter 4: Replacing Components and Preventive Maintenance 9. Click Proceed to continue. 10. The Backup operation is now in progress. Do not close the window . SE505 Hardware Manual...
  • Page 95 The Acronis loader will start and the first screen is displayed as shown below . 2. Click Acronis True Image (Full Version) . 3. Click Recovery under Pick a Task options and the click Next to continue. CyberOptics Corporation...
  • Page 96 Chapter 4: Replacing Components and Preventive Maintenance 4. The Restore Data Wizard welcome screen appears. Click Next to continue. 5. Navigate to the CD drive and select the .TIB file — that is the factory default recovery image for the machine. SE505 Hardware Manual...
  • Page 97 6. The Acronis software will prompt you to select a partition or disk to restore. Y ou must select ONL Y NTSC (C:) and click Next to continue. 7 . The Acronis software will prompt you to resize the recovered partition. Select No, I do not and click Next to continue. want to resize partitions CyberOptics Corporation...
  • Page 98 Chapter 4: Replacing Components and Preventive Maintenance 8. Select NTFS(C:) ONLY when the Acronis software prompts you to select a target partition for the restore. 9. In the Restored Partition T ype screen, select Active and click Next to continue. SE505 Hardware Manual...
  • Page 99 Processor Components 10. The Acronis software will prompt you to if you intend to restore another partition. Select No. and click Next to continue. I do not 11. In the Restore Operation Options screen, click Next . CyberOptics Corporation...
  • Page 100 12. The Acronis software will prompt you that it is ready to recover the image to the target partition. Click Proceed . 13. The Recovery process has now begun. Do not cancel or close the window . SE505 Hardware Manual...
  • Page 101 Processor Components Backing Up the Disk Image to Acronis Secure Zone 1. Open the Acronis True Image Personal software and click the Backup icon as shown. 2. The Create Backup Wizard screen appears as shown. Click Next to continue. CyberOptics Corporation...
  • Page 102 Chapter 4: Replacing Components and Preventive Maintenance 3. Select ONLY the NTFS (C:) drive to create the backup copy . Click Next to continue. 4. Select Acronis Secure Zone and click Next to continue. SE505 Hardware Manual...
  • Page 103 Processor Components 5. Select Use default options option. Click Next to continue. 6. Click Media components on the left side of the screen and select Place Acronis True on media under the General tab. Image (full version) CyberOptics Corporation...
  • Page 104 7 . Click Additional Settings on the left side of the screen and select Place Acronis True on media under the General tab. Make sure the check boxes are not Image (full version) selected and click OK to continue. 8. Click Next to continue. SE505 Hardware Manual...
  • Page 105 Processor Components 9. Click Proceed to continue. 10. The Backup operation is in progress. Do not close the window . CyberOptics Corporation...

  • Page 106: Preventive Maintenance

    Chapter 4: Replacing Components and Preventive Maintenance Preventive Maintenance Backing Up Data After the SE505 is installed and running, and you have a database of stored assemblies and models, copy the following files to a disk and store the disk in a safe place. SRFF files: ●...
  • Page 107 1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 59. 2. Open the hood on the SE505. 3. Make sure all motion has stopped. 4. Remove two screws that secure the lower front panel to the machine frame.

  • Page 108: Conveyor Components

    T urn the AC main circuit breaker to OFF to shut down all electrical power to the SE505 unit before replacing any parts or components. For more information, refer to the section “ Shutting Down the System” on page 59.
  • Page 109 Figure 60. Screws at blade holder 6. Loosen the two springs attached at the using Long Nose pliers. Be careful not to loose the springs. Keep the springs away in a safe place. Figure 61. Springs at blade holder CyberOptics Corporation...
  • Page 110 Conveyor Belts” on page 111. Replacing the edge guide at rear clamp assembly 1. Remove the five screws on the edge guide. 2. Replace with a new edge guide. 3. Use steps 9–13 to reassemble the top clamp. SE505 Hardware Manual...

  • Page 111: Replacing The Conveyor Clamp Blade

    Parts Conveyor Blade Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – No. 4 Allen Key – Ball Pein Hammer –...
  • Page 112 2. Lower down the blade holder into the clamping position. Slide the clamp blade until the gap between the top guide and clamp blade is approximately 0.6–1.0 mm. 3. Tighten all the five blade mounting screws. 4. T est the clamper movement for up/down binding and interference. SE505 Hardware Manual...

  • Page 113: Replacing The Conveyor Clamp Air Fittings

    Exhaust Reducer 8000517 T eflon Thread Tape (½ inch) Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace an air fitting assembly 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 114: Replacing The Conveyor Clamp Hall Effect Switch

    Parts Hall Effect Switch Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the hall effect switch 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 115: Replacing The Conveyor Clamp Cylinder

    Parts Conveyor Clamp Cylinder 8000517 T eflon Tape Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the conveyor clamp cylinder 1. T urn off the air supply by turning the air shut-off valve to the horizontal position.
  • Page 116 13. Reattach the screw on the top of the cylinder, using a ½ inch wrench to support the clamp. 14. T urn on the air supply by turning the air shut-off valve to the vertical position. Figure 69. Clamp cylinder screw SE505 Hardware Manual...

  • Page 117: Replacing The Conveyor Motors

    This section shows the procedure performed when the machine is not in production line. Parts DC Brushless Motor Note: For Parts Replacement, contact CyberOptics for part numbers. Tools – Allen Key No. 2.5 ➢...
  • Page 118 9. Transfer the drive pulley to a new motor and tighten it, then replace it at the bracket and tighten back with screws. 10. Repeat step 10–11 for replacing the conveyor belt. Refer to the section “ Replacing the Conveyor Belts” on page 111. 11. Reverse the process to reassemble. SE505 Hardware Manual...

  • Page 119: Replacing The Autowidth Motor

    The illustrations in this section show the procedure performed when the machine is not in the production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts DC Brushless Motor Required Tools –...
  • Page 120 9. Replace with a new motor and tighten back the motor to the gear box with motor plate as shown. 10. Push the motor plate away from the width adjust direction in order to give tension to the timing belt. 11. Tighten the motor with the four nuts and two screws. SE505 Hardware Manual...

  • Page 121: Replacing The Conveyor Belts

    This section shows the procedure performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Edge Belt Required Tools –...

  • Page 122: Replacing The Drive Belts

    This section shows the procedure performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Autowidth Timing belt...
  • Page 123 2. Loosen the screw from the wheel plate by using Allen key No. 4. Figure 75. Wheel Plate 3. Push the wheel plate towards to cylinder direction in order to loosen the tension from the timing belt. Figure 76. Wheel Plate and Cylinder CyberOptics Corporation...
  • Page 124 7 . Thread the timing belt onto the motor drive pulley . 8. Replace the drive pulley and shaft guide and tighten with screws at 6kgf. 9. Push the wheel plate in order to tighten the tension from the timing belt. 10. Tighten the wheel plate with screws. SE505 Hardware Manual...

  • Page 125: Replacing The Idler Pulleys

    This section shows the procedure performed when the machine is not in production line. Parts Idler Pulley Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tool – No. 2.5 Allen Key ➢...
  • Page 126 4. Mark a line with the ruler as shown in Figure 82 and start to push the Idler forward until it reaches the 22 mm marking and tighten the set screw at 6 kgf. Figure 83. Idler with Marking SE505 Hardware Manual...

  • Page 127: Replacing The Pulley Drive

    This section shows the procedure performed when the machine is not in production line. Parts Pulley drive Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – No. 2.5 Allen Key – No. 3 Allen Key ➢...

  • Page 128: Replacing The Board Sensors

    7 . Secure the cable ties so that the cables do not drag during X-axis or Y-axis movement. Note: For more information on system alignment, refer to “Aligning the System” section of the “ SE505 Solder Paste Inspection Software User Guide, Part Number: 8015918. SE505 Hardware Manual...
  • Page 129 Conveyor Components Board sensor Mounting screws Sensor bracket Handwheel Board sensor Figure 84. Board Sensors on Conveyor CyberOptics Corporation...

  • Page 130: Replacing The Panel Lifter Cylinder And Inductive Sensor

    This section shows the procedures performed when the machine is not in production line. Note: For Parts Replacement, contact CyberOptics for part numbers. Parts Panel Lifter Cylinder Required Tools –...
  • Page 131 10. Reverse the process to reassemble. Note: For more information on system alignment, refer to “ Aligning the System” section of the “ SE505 Solder Paste Inspection Software User Guide, Part Number: 8015918. CyberOptics Corporation...

  • Page 132: Preventive Maintenance

    1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 59. 2. Open the SE505 hood. 3. Make sure all motion has stopped. 4. Use a dry , soft cloth with household glass cleaner.
  • Page 133 Figure 86. Stopper Sensor Bracket Thumb screws 4. Remove the stopper sensor bracket from the conveyor. Re-tightened the thumb screws back. 5. Unlock the two wing nuts and keep the wing nuts in a safe place. Wing Nuts Figure 87. Stopper Bracket Wing nuts CyberOptics Corporation...
  • Page 134 Figure 88. Stopper Cable tie Figure 89. Stopper Sensor Bracket dismantled from the conveyor 7 . Take out the stop spacer from the cylinder by using the Allen key No. 2.5. Allen Key No. 2.5 Figure 90. Stop Spacer SE505 Hardware Manual...
  • Page 135 9. Re-assemble the cylinder on the bracket using Allen key No. 2.5. Apply adequate amount of Loctite before tightening. Figure 93. Stopper bracket assembly in the opposite side Note: Ensure the stopper bracket is turned to the opposite side and apply Loctite before tightening. CyberOptics Corporation...
  • Page 136 Slot nuts x 2 Mount x 1 Figure 95. Left side conveyor rail assembly 12. Mount the completed stopper bracket assembly to the left side conveyor rail. Tighten with wing nut. Figure 96. Mounting stopper bracket assembly SE505 Hardware Manual...
  • Page 137 14. Tidy the cable routing with cable tie onto the cable mount. Figure 99. Cable Routings 15. Reset the conveyor offset after the relocation of the mechanical board stop is completed. For more information, refer to the section “ To reset the conveyor offset settings” on page 131. CyberOptics Corporation...
  • Page 138 1. Loosen the slot nut as shown in Figure 100 to adjust the slow down sensor position. Slot Nut Figure 100. Slow Down Sensor Location 2. Use a cutter to cut the cable tie. Figure 101. Cable Tie 3. Disconnect the connector. Connector Figure 102. Connector SE505 Hardware Manual...
  • Page 139 4. Re-route the existing wiring route. Figure 103. Re-routing the wiring 5. Move the slow down sensor from left hand side to right hand side. Figure 104. Moving slow down sensor 6. Re-connect the connector. Figure 105. Re-connect Connector CyberOptics Corporation...
  • Page 140 Once the distance is set, secure the position with Allen key No. 3. 52 mm plate Figure 106. Setting Distance for slow down sensor Figure 107. Relocation of slow down sensor completed SE505 Hardware Manual...
  • Page 141 1. Run SystemSetup.exe . In the System Setup dialog, choose the appropriate system type, conveyor orientation, lane configuration and rail configuration. 2. Select the desired fudicial. 3. Run the Inspection. 4. Conveyor offsets are automatically saved, no manual adjustments are needed. CyberOptics Corporation...

  • Page 142: Gantry Components

    T urn the AC main circuit breaker to OFF to shut down all electrical power to the Caution: SE505 unit before replacing any parts or components. For more information, refer to the section “ Shutting Down the System” on page 59.
  • Page 143 2. Remove the forcer and hall sensor connectors. 3. Remove all the cable ties. 4. Remove all the screws. Cable ties Forcer and hall sensor connectors cables screws 5. Remove the forcer and the hall sensor. Forcer and hall sensor CyberOptics Corporation...
  • Page 144 8. Replace back the forcer, hall sensors connectors and cables. 9. Check the air gap between the hall sensor and the stator with a 1.4 mm spacer. The air gap must be maintained at a 1.4 mm gap width. Contact CyberOptics for the part number of the spacer.

  • Page 145: Replacing The Gantry Stator

    Use this procedure to replace the stator on the left or right side of the gantry . This section shows the procedures performed when the machine is not in the production line. Parts Stator Note: For Parts Replacement, contact CyberOptics for part numbers. Required Tools – Threadlock Sealant – Ironless container (For easy handling and housekeeping of the stators) Caution: Since the stator has a very strong magnetic attractive force.
  • Page 146 10. Lastly install the first stator. Tighten with screws using a tightening torque of 110 kgf.cm after adequate amount of applying threadlocking sealant. The direction of the stators must be in a “ North South –North South” direction. Markings are indicated on the stators. SE505 Hardware Manual...
  • Page 147 Gantry Components 11. Be sure to keep the stator’s S-mark connecting to the N-mark of the neighboring stator. Stator N-mark S-mark CyberOptics Corporation...

  • Page 148: Replacing The X-Axis

    Parts X-Axis Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the X-Axis of the gantry 1. T urn off all electrical power to the system. For more information, refer to the section “...
  • Page 149 Gantry Components 4. Remove the D-Sub connectors. 5. Remove all the screws attached to the right endplate. 6. Remove the encoder grounding cable and D-sub connector. Grounding Cable D-sub connector CyberOptics Corporation...
  • Page 150 16. Reconnect the cable chain. 17 . Reattach and tighten the grounding board with screws. Note: For more information on system alignment, refer to “Aligning the System” section of the “ SE505 Solder Paste Inspection Software User Guide, Part Number: 8015918. SE505 Hardware Manual...

  • Page 151: Replacing The Encoder

    Parts Encoder Note: For Parts Replacement, contact CyberOptics for part numbers. ➢ To replace the encoder 1. T urn off all electrical power to the system. For more information, refer to the section “...

  • Page 152: Preventive Maintenance

    1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 59. 2. Open the SE505 hood. 3. Make sure all motion has stopped. 4. Locate the encoder strips on the X- and Y-axes.
  • Page 153 Gantry Components 4. Loosen the screw on the encoder bracket and remove the encoder. Encoder Bracket 5. Remove the encoder strip. CyberOptics Corporation...
  • Page 154 Chapter 4: Replacing Components and Preventive Maintenance 6. Replace the new encoder strip with the standard tool by pasting the strip onto the gantry . Contact CyberOptics for the part number of the standard tooling kit. Standard Tooling kit Encoder Strip 7 .
  • Page 155 Screw Screw Figure 108. Encoder carrier screws 6. Insert a RENISHAW 0.8 mm spacer between the read head and the scale. Contact CyberOptics for the part number of the REINSHAW spacer. REINSHAW 0.8mm Spacer Do not scratch the scale. Caution: 7 .
  • Page 156 10. Slightly move the carrier and make sure that the green light is ON during the whole travel. 11. Inspect if there is any contamination on the scale. If there is contamination, clean with wiper. Do not clean contamination with alcohol. Caution: SE505 Hardware Manual...
  • Page 157 Figure 109. Grease Fittings 4. Using a grease gun with a tapered nozzle fitting, pump grease into each fitting until grease is visible around the fittings. 5. Slide the stage back and forth manually . 6. Wipe off grease overflow . CyberOptics Corporation...
  • Page 158 8. Pivot the sensor to align with the top pin of the mounting plate. 9. Secure the sensor to the mounting plate by tightening the three captive screws. 10. Reconnect the sensor cables on the back of the sensor and tighten the attaching screws. SE505 Hardware Manual...

  • Page 159: Adjusting X-Axis Parallelism

    “ Shutting Down the System” on page 59. 2. Set a target within 5 μm for the reference guideway . Target set within 5 µm 3. Set a target within 5 μm for the following guideway . Tightening torque Target within 5 µm at 90kgf.cm CyberOptics Corporation...

  • Page 160: Adjusting Y-Axis Parallelism

    2. Remove the right or left side carrier. Carrier 3. Set at target within 5 μm for the reference guideway . Target within 5 µm 4. Set a target within 5 μm for the following guideway . Target within 5 µm SE505 Hardware Manual...

  • Page 161: Adjusting X-Axis And Y-Axis Orthogonality

    1. T urn off all electrical power to the system. For more information, refer to the section “ Shutting Down the System” on page 59. 2. Place the square granite ruler and indicators. Contact CyberOptics for the part number of the granite ruler and indicator.

  • Page 162: Sensor

    Chapter 4: Replacing Components and Preventive Maintenance Sensor Sensor Replacement The SE505 sensor is maintenance-free. The life of the sensor is determined by the duration and amount of use. Warning: Do not open the sensor case. Opening the sensor case may cause electrical shock and will void the CyberOptics warranty .
  • Page 163 Sensor Captive screw Top mounting pin Z Stage Captive screw Captive screw Bottom mounting pin Figure 111. Mounting Plate on the Z-Stage Illumination Control cable connection Camera Link cable connection Figure 112. Sensor Cable Connections CyberOptics Corporation...
  • Page 164 This procedures are done after the replacement of the sensor. 1. Select the desired fudicial. 2. Run the inspection. 3. Go to T ools>System Alignment>Camera Rotation 4. The Result field in the System Alignment dialog indicates if adjustment is needed. SE505 Hardware Manual...

  • Page 165: Other Components

    T urn the AC main circuit breaker to OFF to shut down all electrical power to the Caution: SE505 unit before starting any replacement operations. See “ Shutting Down the System” on page 59 for this procedure. Replacing the Safety Interlock Switch This procedure can be performed with access to the front of the machine in production line.
  • Page 166 2. Close the hood to make sure the pin is lined up with the safety interlock switch socket. T o check the alignment: Re-engage the E-Stop. ● Observe the safety circuit relays inside the electronics panel. The LEDs should be turned ● 3. Adjust the switch for correct alignment and tighten the mounting screws. SE505 Hardware Manual...

  • Page 167: Replacing Leveling Feet

    5. Repeat steps 1–4 as required to replace the other leveling feet. 6. Adjust the leveling feet as needed to align the SE505 with the conveyors. For more information, refer to the section “ Positioning / Leveling the SE505 System” on page 35 for details.
  • Page 168 Chapter 4: Replacing Components and Preventive Maintenance SE505 Hardware Manual...

  • Page 169: Troubleshooting

    Troubleshooting Safety Circuit Block Diagram AC and DC Distribution Block Diagram SMEMA Connector Pinout System Error Messages Solder Paste Failure Causes CyberOptics Corporation...

  • Page 170: Safety Circuit Block Diagram

    Chapter 5: Troubleshooting Safety Circuit Block Diagram &\EHU2SWLFV &RUS 'ZJ 1R  'DWH -XQ   6FKHPDWLF 6\VWHP (OHF 6(6(/6(FS6( 6( '& 'LVWULEXWLRQ 5HY & 36 '&  < 6HUYR 'ULYH 'LVWULEXWLRQ 7HUPLQDOV  0LGGOH 0DQ  $& 'LVW  3DJH  = 0RWRU ...

  • Page 171: Ac And Dc Distribution Block Diagram

    AC and DC Distribution Block Diagram AC and DC Distribution Block Diagram SE505 AC & DC Power Distribution CyberOptics Corporation...

  • Page 172: Smema Connector Pinout

    Chapter 5: Troubleshooting SMEMA Connector Pinout The SMEMA cables allow the SE505 to communicate with the upstream and downstream conveyors. For more information about SMEMA cables, refer to “ Connecting SMEMA Cables” on page 45. SMEMA Connector Upstream Cable Downstream Cable...

  • Page 173: System Error Messages

    The messages in this tab are retained until you shut down system power. The SE505 system uses a unique 5-digit error code to distinguish between different types of errors and help in identifying the corresponding location from where the problem was reported.

  • Page 174: Solder Paste Failure Causes

    Chapter 5: Troubleshooting Solder Paste Failure Causes Failure Possible Cause Evidence Mode Lack of Support Board flexes while pressed on when locked in print position Print speed too fast Paste left on stencil behind squeegee Print pressure too low Paste left on stencil behind squeegee High Height Contamination on board Localized issue, usually on one board.
  • Page 175 High Volume while printing should be very close. Board support while printing Board flexes while pressed on when locked in print position Damaged Squeegees Check blades for damage - usually results in line of defects, front to back. CyberOptics Corporation...

  • Page 176: Sos

    4. Right-click the value and click Properties . 5. Edit the value from 0 to 1. 6. Click OK . This configuration setting must only be changed under the supervision of Caution: CyberOptics Service and Support personnel. SE50 Hardware Manual...

  • Page 177: Index

    41 replacing 68 signal-light pole 34 Acronis SMEMA cables 45 restoring system disk 79 to network 46 Adding Contacting CyberOptics ix separate conveyor 47 Control buttons Adding Users 53 description 14 Adjusting Controlling access conveyor width 49 setting up security 52...
  • Page 178 Index Drive motors location 15 description 22 repair 157 Lockout SE505 4 Electronics panel cleaning 75 Main Electrical Panel Email ix Main 65 Emergency stopping 3 Main electrical panel Enclosure description 18 cleaning 75 Maintenance Engaging preventive 74 safety shield for Machine Maintenance 6...
  • Page 179 34 description 14 indicator lights 6 location 15 SMEMA connector description 16 location 17 pinout 162 SMEMA, connecting cables 45 Software Upgrades 78 SOS Application 164 Specifications performance 28 system 26 Spring fingers, replacing 101 CyberOptics Corporation...
  • Page 180 Index SE50 Hardware Manual...

Table of Contents