Summary of Contents for Rice Lake iQUBE2 Enterprise 1280
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iQUBE2 ® Digital Diagnostic Junction Box Version 1.0 Installation Manual 1280 Enterprise Indicator ™ 920i Programmable HMI Indicator ® Virtui2 PC-based HME ® PN 106113 Rev D December 20, 2019...
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All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
2.12 Parts Kit Contents ................. . . 20 Technical training seminars are available through Rice Lake Weighing Systems.
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Temporary Zero Calibration ..............54 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost.
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Specifications ..................78 Technical training seminars are available through Rice Lake Weighing Systems.
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Digital Diagnostic Junction Box Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars Visit our website www.RiceLake.com...
Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Rice Lake Weighing Systems dealer for replacement manuals.
The CPU board (PN 106390) provides four load cell input channels, four configurable I/O channels, a selectable multi-protocol communications port (RS-232, 2- or 4-wire RS-485) and an additional port that accepts various Rice Lake option cards (see Table 1-2 on page 3) for simultaneous communications with multiple hosts.
Immediately after unpacking, visually inspect the iQUBE2 and the parts list to ensure all parts are included and undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. Parts kit contents for 4- and 8-channel models of the iQUBE2.
iQUBE2 Digital Diagnostic Junction Box Cable Connections All models of the iQUBE2 provide cord grips for cabling into the unit, plus a dedicated cord grip for a ground wire. Up to 12 load cells can be cabled into the iQUBE2 (in large FRP model only); other cord grips allow cabling for serial communications, digital I/O, and AC power.
Diagnostics may not function properly with load cells having a bridge resistance greater than 700 ohms. IMPORTANT Customers wanting to use load cells with a higher bridge resistance than 700 ohms can consult the Rice Lake Weighing Systems service department for additional options.
iQUBE2 Digital Diagnostic Junction Box Serial Communications Serial communications between the iQUBE2 and host or peripheral devices is provided by two ports. • Port 1 – provides onboard RS-232 (full-duplex) or RS-485 (full- or half-duplex) communications on connector J7. S2 on the CPU board is a pair of switches that are used to select the required setting •...
If preacts are required, the host device should be used as the controller for its own I/O. Rice Lake does not recommend the use of iQUBE2 (local) I/O with host device controlled setpoints using the preact functions as variances in the reaction time in serially controlled I/O can dramatically affect the preact algorithm.
iQUBE2 Digital Diagnostic Junction Box 2.8.1 Assigning Board Addresses Once the primary and secondary unit ports are wired (Figure 2-4 on page 9), their addresses must be assigned. There are two ways to assign the secondary board addresses in an iQUBE2 system: manual entry or automatic, push-button assignment. 2.8.2 Manual Entry Manual address assignments are done by manually entering the secondary board IDs and the desired addresses in the Virtui2...
iQUBE2 Digital Diagnostic Junction Box Installing Option Cards Each option card is shipped with installation instructions specific to card. Follow general procedures for installation into iQUBE2. Option cards are not hot-pluggable. Disconnect power to the iQUBE2 before installing option cards. CAUTION 1.
iQUBE2 Digital Diagnostic Junction Box 2.11 Replacement Parts Brown Wire Top View - Cover Removed Top View Figure 2-11. iQUBE2 Parts Illustration www.ricelake.com Visit our website...
iQUBE2 Digital Diagnostic Junction Box 2.12 Parts Kit Contents Parts kit contents for the 4- and 8-channel models of the iQUBE2. Quantity Description 4-ch 8-ch 14861 Machine screws, 8-32NC x 3/8 15134 Lock washers, No. 8 Type A 15631 Cable ties, 3-in. 15665 Reducing glands, 1/2 NPT 19538...
iQUBE2 Digital Diagnostic Junction Box 3.1.1 iQUBE2 Setup Popup – enter iQUBE2 setup Select iQUBE2 Figure 3-3. 1280 Communication Menu 1. From the Communication Menu on the 1280 select iQUBE2. A popup displays, asking to enter iQUBE2 setup mode. 2. Press to enter setup.
iQUBE2 Digital Diagnostic Junction Box 3.2.1 Board Assignments Set the board IDs and addresses. 1. Select Board Assignment. 2. Select the board to assign. A keypad displays. 3. Enter the appropriate ID or address on the displayed keypad. 4. Press after each parameter is set.
iQUBE2 Digital Diagnostic Junction Box To set the communication ports: 1. Select Comm Ports. 2. Select a comm port from the drop down list. 3. Select each parameter and enter the required information. 4. Press after each parameter is set. 3.2.6 Digital I/O The Digital I/O menu is used to assign functions to digital inputs and outputs.
iQUBE2 Digital Diagnostic Junction Box Function Description Cell Balance Range Sets load cell balance range (% of capacity) Cell Balance Threshold Sets load cell balance threshold (% of capacity) Off or on Cell Drift Diagnostics Cell Drift Theshold Sets load cell drift threshold (% of capacity) Cell Drift Range Sets load cell drift range (% of capacity) Cell Drift Time...
iQUBE2 Digital Diagnostic Junction Box 3.3.3 Communications Parameter Default Description Gross Print Format FMT1 FMT1 through FMT6 Net Print Format FMT2 FMT1 through FMT6 Print Destination COM1 Off, COM Port 1, 2, 3, 1,2 1,3, 2,3 1,2,3 Stream Format FMT4 FMT1 through FMT6 Stream Destination Off, COM Port 1, 2, 3, 1,2 1,3, 2,3 1,2,3...
iQUBE2 Digital Diagnostic Junction Box Calibration Calibration types depend on how many load cells are connected to iQUBE2. If only one load cell is connected, only 2-point calibration is available. The iQUBE2 can be calibrated by using the Virtui2 Configuration Utility host device front panel, or by serial commands.
iQUBE2 Digital Diagnostic Junction Box 4.1.1 Connect to 920i 1. From the SERIAL menu, navigate to the PORTTYPE sub-menu and select the correct port type. 2. Navigate to the CONFIG menu and press the softkey. Connect 4.1.2 Manual Assignment with the 920i 1.
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iQUBE2 Digital Diagnostic Junction Box Parameter Description DIGIO Specify the function of each of the digital I/O bits; BIT 1 - BIT 4; Use Revolution to configure parameters OFF indicates the bit is not configured ZERO, TARE, NT/GRS, UNITS, PRINT — provide the same functions as the five major front panel keys CLRCN reset the consecutive number CLRTAR clear the current tare for the active scale SETPNT designate the bit as a free-running setpoint within the iQUBE2...
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Rx- B Rx+ A Table 4-3. 4-Wire RS-485 Connections for 920i Host (Continued) RS-485 is an addressed protocol. Rice Lake Weighing Systems recommends using RS-422, if there is only one Note iQUBE2 system. See 920i setup for port type. CONFIG Menu 1.
iQUBE2 Digital Diagnostic Junction Box Associating Digital I/O 1. Enter the DIGIO parameter to specify the function of each digital I/O bit. By default, Bits 1-4 are set to OFF. Higher number bits (secondary boards) are set to cell health by default and cannot be changed. Revolution III should be used to fully configure the parameters shown in Table 4-4.
iQUBE2 Digital Diagnostic Junction Box 920i Calibration The calibration types available depends on how many load cells are connected to iQUBE2. If only one load cell is connected, only 2-point calibration will be available. The iQUBE2 can be calibrated by using the Virtui2 Configuration Utility 920i, or serial commands.
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iQUBE2 Digital Diagnostic Junction Box Cal-Match Calibration (Corner, Section) Cal-Match calibration can be performed using a vehicle as the test weight; however, a smaller footprint and heavier weight value often yields better results. Mechanical characteristics of the scale may prevent Cal-Match from automatically computing load cell trim factors.
iQUBE2 Digital Diagnostic Junction Box Virtui2 Configuration This section describes configuration for the iQUBE2 using the Virtui2 Configuration Utility. Instructions in this section assume that the configuration application is installed on the PC, and that load cell and communications wiring (between multiple iQUBE2 boards, if applicable, and between the iQUBE2 and the PC) is complete.
iQUBE2 Digital Diagnostic Junction Box 5.1.1 Communications In this section communications settings and stream formats are set for the alternate communications port. 1. Select Communications. 2. Select the tab. General 3. Using the drop-down menus, specify the baud rate, terminator, end of line delay, prefix character, data bits/parity, echo, RS-485 address, postfix character, and stop bits as desired.
iQUBE2 Digital Diagnostic Junction Box 5.1.4 Scale Configuration Scale configuration can be accomplished via the System section in the left pane. Click System to expand this section. 1. From the left pane, with the System section expanded, click Scales. 2. From the listing of scales, click on the one to be configured. Figure 5-7.
iQUBE2 Digital Diagnostic Junction Box Configuration Utility Calibration Calibration types depend on how many load cells are connected to iQUBE2. See Table 5-2. If only one load cell is connected, only 2-point calibration will be available. The iQUBE2 can be calibrated by using the Virtui2 Configuration Utility host device or serial commands.
iQUBE2 Digital Diagnostic Junction Box 12. If chains or hooks are being used, remove them (along with all other weight) from the scale and select Re-Zero Calibrate. 13. Press . Calibration is complete. Next 14. Press to commit the calibration values and send them to iQUBE2. Finish Press Cancel to abort;...
iQUBE2 Digital Diagnostic Junction Box 13. If certified test weights are not used, a span calibration must be completed. If they were used (Step 7), the calibration was completed during normalization. 14. Add the test weight to the scale and press Calibrate Span 15.
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iQUBE2 Digital Diagnostic Junction Box Command s = scale number Description Start streaming for all scales End streaming for all scales SCs.SX Start streaming for scale s SCs.EX End streaming scale s Write one frame of polling format from all scales Write one frame of streamed format from all scales SCs.COUNTS Read A/D counts...
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iQUBE2 Digital Diagnostic Junction Box Command = scale number Description Values SCs.CALTYPE Calibration type SECMATCH, CORNERMATCH, 2-POINT Calibration commands for CALTYPE = SECMATCH, CORNERMATCH SCs.CAL0 Zero calibration — SCs.CALn Calibration step n Assign calibration step number (1–16, maximum) for each load cell in CORNERMATCH calibration, for each section pair (1–8, maximum) in SECTION- MATCH calibration SCs.NORM...
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iQUBE2 Digital Diagnostic Junction Box Section 6.0 on page 55 for more information about the commands listed in Table 6-11. Command = scale number Description Values DIA.PS Query power supply error — DIA.MSCONNECT Query secondary connection error — DIA.PSEXC Query excitation error —...
iQUBE2 Digital Diagnostic Junction Box 7.1.2 Retrieving Diagnostic Data Table 7-2 also lists the diagnostic query commands associated with each of the diagnostic codes. When a diagnostic code is generated, the related query command can be used to retrieve additional information about the error. Using the query command for a given error also clears the diagnostic flag for that error.
iQUBE2 Digital Diagnostic Junction Box Cell Overload Error, <D> = V The overloaded cell diagnostic flag is set when the cell output exceeds a specified percentage of full scale cell output set for the scale. Query Command Example: DIA.OVERLOAD DIA.OVERLOAD=SC1 100.0% 4:15.233; The cell overload query, DIA.OVERLOAD, returns information including the affected scale number (SC1), the cell overload threshold (100% of full-scale output), the affected cell number (4:), and the millivolts value of the overload error (15.233 mV).
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iQUBE2 Digital Diagnostic Junction Box Cell Noise Error, <D> = N The noise diagnostic flag is set when a single cell experiences noise greater than the configured noise threshold. Query Command Example: DIA.NOISE DIA.NOISE=SC1 1.00 1:1.10 3:1.08; The cell noise query above, DIA.NOISE, returns information including the scale number (SC1), the value set as the system noise threshold (1.00 V), and the noise values of two cells (1: and 3:) that exceed the threshold (1.10 and 1.08 V).
iQUBE2 Digital Diagnostic Junction Box Data Formatting Weight Data Formats The following data formats are available for the iQUBE2. Each of the listed formats can be customized to suit the application. Identifier Default Format FMT1 (default gross format) Scale<SC>:<CR><LF>Gross<TAB><G><CR><LF> FMT2 (default net format) Scale<SC>:<CR><LF>Gross<TAB><G><CR><LF>Net<TAB><N><CR><LF>...
iQUBE2 Digital Diagnostic Junction Box Data Formatting Examples 8.2.1 Formatting Data from Multiple Scales Data from multiple scales can be streamed or polled using one or several formats, to one or more comm ports. Example, given a four-scale system with the following data format assigned to FMT1: FMT1=<SC><P><W7.><S>...
iQUBE2 Digital Diagnostic Junction Box 9.1.4 Cell Emulation in Virtui2 To enable cell emulation in Virtui2: 1. Log in to the Virtui2 Configuration Utility as a user with administrator rights (see Section 5.2 on page 50). 2. If the bad load cell needs to be identified, use the in the menu to make that Diagnostics Monitor...
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iQUBE2 Digital Diagnostic Junction Box Power Cable Voltage Drop Power cable voltage drop is a function of the type of cable used and the length of the cable run. The run length includes both the supply and return lengths. Stranded Wire Gauge ...
The iQUBE2 Flash Updater application is automatically installed with Virtui2. If using Virtui2, the iQUBE2 Flash Updater can be run by clicking iQUBE2 Start » All Programs » Rice Lake Weighing Systems » Flash Updater Because the iQUBE2 Flash Updater uses the same port as Virtui2, the Virtui2 services must be stopped before the Note iQUBE2 Flash Updater can execute a firmware update.
iQUBE2 Digital Diagnostic Junction Box iQUBE2 J14 Connections DB-9 Female Connector Signal Signal Table 9-5. Host Communications DB9 Connections (Continued) 2. In the iQUBE2 Updater, use the pull-down menu to select the communications port of the PC that the COM Port iQUBE2 is connected to.
If the configuration looks good, check the outputs of each load cell. Cell outputs should change when a weight on top of each cell or when the load cell cable is disconnected. If these steps do not resolve the problem, contact Rice Lake Weighing Systems technical support for further assistance. 9.5.2...
iQUBE2 Digital Diagnostic Junction Box Specifications AC Model Power Serial Communications Line Voltages 115 or 230 VAC Port 1 RS-232/422/485 Frequency 50 or 60 Hz 9,600 - 460,800 Baud Current Draw 2 A (max per 4 CPU system) Port 2 Options: Fiber-Optic, Ethernet, DC Model Power Wireless Ethernet, USB,...
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Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319...
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