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Sealey YK30XF Instructions page 2

30 tonne hydraulic press floor type

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4. ASSEMbLY
4.1.10
6
11
17
18
8
6
4.1.11
15B
Release valve
4.1.12
14
4.1
contents:
4.1.1
Unpack the product and check contents against the item list. Should there be any damaged or missing parts contact your Sealey Dealer
immediately. Refer to the appropriate parts diagram as a guide to assembly, read all notes prior to assembly.
4.1.2
Place the upright frames (1) horizontally on a bench and fit the base frame
angles (2) and strut/ties (4) with fixings (19, 20, 21) loosely.
4.1.3
Stand and support the sub assembled upright frames on a horizontal
workshop floor and fit the spacer angle (3) with fixings (19, 20, 21) loosely.
4.1.4
Pass the height control bars (7) through the upright frames at the desired
height. [The holes are pitched at 110mm offering clear opening heights of
approximately 110mm to 1100mm in 9 steps of 110mm].
4.1.5
Fit the quick release spring type circlips (28) to the bars (7). The clips need to
be equi-distant from the upright frame sides for the table (5) placement.
4.1.6
Place the channel section table (5) on to the height control bars (7). the table
is extremely heavy and only the user can decide the safest method of
placement.
4.1.7
Fit the channel section top frame (6) with fixings (22, 23, 24) loosely. the
top frame is extremely heavy and only the user can decide the safest
method of placement.
4.1.8
With a good quality builders level and the assembled frame standing on a flat
level surface, ensure that the frame details are supported upright whilst all
frame fixings are tightened.
4.1.9
On the workbench, fit the actuator (15) into the actuator mounting plate (8)
with the four socket head cap screws (14).
4.1.10 Fit the slide bar shoes (11) to the slide bar (10), place the compression
springs (16) on to the hexagon head bolts (17) and place on to the slide bar.
4.1.11 The actuator sub assembly must be offered from beneath the top frame and
the slide bar from above. Clamp together with the M10 X 110 hexagon head
screws (17), screw in full depth and pinch screw with socket set screws (18).
Check the actuator sub assembly will slide, if not slacken screws slightly.
the actuator sub assembly is extremely heavy and only the user can
decide the safest method of placement.
4.1.12 Fit the pump (15B) with fixings (25, 26) and connect the hydraulic hose (15C)
and pressure gauge (15D).
4.1.13 Locate the press and anchor to a level workshop floor with suitable fixings (not
supplied).
4.1.14 Place "Vee" blocks (13) on the worktable top ready for use, with the heel block
pads in the gap provided by the channel sections (5). This will help prevent
accidental dropping when sliding into position.
© Jack Sealey Limited
10
6
15B
12
16
10
5
14
27
1
4
4.1.3
15D
*200mm
25
26
13
28
3
fig.2
Item
1 [11]
2 [9]
3 [13]
4 [5]
5 [2]
6 [20]
7 [4]
8 [15]
9 [15]
10 [26]
11 [24]
12 [15]
13 [1]
14 [39]
15 [32-5] Actuator/gauge/hose/pump unit.
16 [27]
17 [28]
18 [14]
19 [10]
20 [8]
21 [6,7]
22 [19]
23 [23]
24 [21]
25 [37]
26 [38]
27 [14]
28 [3]
(Numbers in brackets taken from parts diagram).
Original Language Version
4.1.7
Top frame viewed from ends
7
13
"Vee" blocks flush face uppermost
4
19, 20, 21
1
2
4.1.2
"..upright frames (1) horizontally on a bench.."
Description
Upright frame fabrication
Base frame angles
Spacer angle
Strut/tie
Channel section table fabrication
Channel section top frame fabrication
Height control bar
Actuator (ram) mounting plate
Actuator (ram) shoulder collar
Mounting plate slide bar
Slide bar shoes
Actuator (ram) collar
"Vee" block/plattens (loose)
Pump operating lever (loose)
Compression spring
Hex head bolt M10 X 110
Soc head set screw M6
Hex head screw M12 X 30
Hex nut M12
Washer Ø12
Hex head screw M20 X 50
Hex nut M20
Plain washer Ø20
Hex head screw M10 X 25
Plain washer Ø10
Socket set cap screws
Quick release circlips
YK30XF
15A
22
23
24
4.1.14
2
Qty
2
2
1
4
1
1
2
1
1
2
4
1
2
1
1
4
4
4
12
12
24
8
8
16
4
4
4
4
Issue No: 2(I) - 15/04/15

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