KISANKRAFT KK-P968 Operation Manual

Portable power sprayer-kerosene

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KisanKraft
Product
Portable Power Sprayer
KisanKraft
Brand
 KK-P968
Model
W
ARRANTY
6-
P
ERIOD
Dealer's
Invoice Date
Buyer's Info (
Name, Address, Phone, etc.):
Buyer's Sign
What is covered: KisanKraft Limited and its manufacturers warrant this product to be
free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers at the premises of Authorized Dealers, of such parts as appear to
KisanKraft or its manufacturers, upon inspection, to be defective in material and/or
workmanship. KisanKraft or its manufacturers make no warranty with respect to trade
accessories not manufactured or sold by them.
What is not covered: The warranty shall become null and void and neither KisanKraft
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage,
(6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper
set up, adjustments, tampering or altered products
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer's stamp.
KisanKraft Limited
: www.kisankraft.com
®
MONTHS
(Formerly known as KisanKraft Machine Tools P Ltd.)
: info@kisankraft.com
Warranty Certificate
(D
EALER
KisanKraft
Invoice Date
KisanKraft
Invoice No.
F
OR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER
.
IS EARLIER
Dealer's
Invoice No.
Dealer's Stamp (
etc.):
Dealer's
Sign
: +91.80. 22178200
C
)
OPY
Address, Phone, TIN,
Page 1 of 44

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Summary of Contents for KISANKRAFT KK-P968

  • Page 1 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any...
  • Page 2 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 3 Model-KK-P968 Operation Manual KK-P968 KisanKraft Limited (Formerly known as KisanKraft Machine Tools P Ltd.) Sri Huchhanna Tower, #4,1 Main,7-A Cross, Maruthi Layout, Dasarahalli, HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA ♦ Bangalore (HO) ♦ Ahmedabad ♦ Bhopal ♦ Bhubaneswar ♦ Coimbatore ♦...
  • Page 4 KisanKraft ® Portable Power Sprayer-Kerosene Model-KK-P968 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 4 of 44...
  • Page 5: Table Of Contents

    KisanKraft ® Portable Power Sprayer-Kerosene Model-KK-P968 CONTENTS BEFORE GETTING STARTED ............8 SAFETY INSTRUCTIONS ..............8 TECHNICAL SPECIFICATIONS ............9 OPERATING INSTRUCTIONS ............10 TROUBLESHOOTING GUIDE ............11 MAINTENANCE AND STORAGE ........... 11 PARTS DIAGRAM & LIST - SPRAYER ..........12 OPERATION MANUAL-ENGINE KK-GE-100 ........
  • Page 6 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any...
  • Page 7 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.
  • Page 8: Before Getting Started

    KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 BEFORE GETTING STARTED Please read and follow the instructions in this manual before using the machine. The user should be familiar with the safety notices, machine performance, and maintenance, etc. The operation manual will be used later in case of any repair, accessories replacement, and accessories procurement, so preserve it carefully.
  • Page 9: Technical Specifications

    KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968  For the operator’s safety, misting/dusting must be carried out strictly according to the instruction of the chemicals and agricultural requirements.  Spray over, according to pesticide manual to clean out any residual spray mixture in chemical tank.
  • Page 10: Operating Instructions

    KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 OPERATING INSTRUCTIONS Add gasoline into the fuel tank; Add gear oil up to 1/2 of oil gauge plug; The connectors of each rubber pipe and high pressure pipe must be locked tightly Before starting the motor, open the jet gun and ball cock, and loosen the adjusting screw.
  • Page 11: Troubleshooting Guide

    KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Strainer Assembly blocked Clean Strainer Assembly Can’t supply Suction Hose is leaking Lock tightly Wing Net or replace Packing water, Unstable pressure Redundant air inside pump Exhaust redundant air from the pump...
  • Page 12: Parts Diagram & List - Sprayer

    KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 PARTS DIAGRAM & LIST - SPRAYER : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 12 of 44...
  • Page 13 KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 Part No Part Name Part No Part Name B-01 B-45 B-02 Key5X5X15 B-46 B-03 Oil Plug B-47 Plunger B-04 (O-)Ring 18x2.4 (Oil Plug) B-48 Stainless Steel Pipe (UPPER) B-05 Anti-vibration feet(/JOINT) B-49 Bearing (6201)
  • Page 14 KisanKraft Portable Power Sprayer-Kerosene ® Model-KK-P968 Part No Part Name Part No Part Name B-25 Cylinder B-69 Packing 17x13 (-SUCTION) Core Coupling (/JOINT B-26 Suction Metal(brass) B-70 SUCTION) O-Ring 14x2.2 (Suction B-27 B-71 Wing Net (-SUCTION) Metal) Brass Cup (/CRIMPING CLIP...
  • Page 15: Operation Manual-Engine Kk-Ge-100

    KisanKraft Engine-Kerosene ® KK-GE-100 OPERATION MANUAL-ENGINE KK-GE-100 (PETROL START KEROSENE RUN) : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 15 of 44...
  • Page 16 CAUTION: Spilled fuel is a fire hazard. Do NOT cover the Engine when in operation Do NOT connect any pipe to exhaust muffler! Do NOT tilt the Engine more than 21 degrees. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 16 of 44...
  • Page 17 Please check the Engine Oil Level by putting the engine on a flat surface If the oil level looks low, please check the Oil Level. Add oil to the recommended level : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 17 of 44...
  • Page 18 (1) Do not put Kerosene in Petrol tank, otherwise Engine will be very hard to start. (2) Do not put Petrol with Oil-mixed in it. (3) Do not put dirty, contaminated fuel : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 18 of 44...
  • Page 19 Check for dust/dirt in the air filter. If it is dirty you should clean it as shown below. Clean air filter element and refit it in the Air-filter of the engine : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 19 of 44...
  • Page 20 Return the Kerosene to the Kerosene Tank. Turn the Fuel Cock to START / ON position Increase throttle (accelerator) level slightly Make sure that there is no (minimum) load attached to the Engine : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 20 of 44...
  • Page 21 Turn the Engine switch to ON position Close the choke as indicated on the Engine Raise the throttle lever slightly Make sure that there is no (minimum) load attached to the Engine. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 21 of 44...
  • Page 22 Turn the Fuel Cock to STOP / OFF position Turn the Engine switch to OFF position. NOTE In case of emergency, in order to stop the engine just turn the switch to OFF position : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 22 of 44...
  • Page 23  Always use genuine spare parts and take it for servicing to authorized dealers. Oil Change Remove Oil Filter cap Remove the drain bolt, and drain the old oil. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 23 of 44...
  • Page 24 Measure the gap – it should be 0.6-0.7 mm If necessary, replace the spark plug Note : Always use genuine spare parts only. STORAGE Drain the fuel from 2 fuel tanks Drain fuel from Carburetor : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 24 of 44...
  • Page 25 Close the oil drain bolt and Fill new recommended oil to the tighten it max level Pull the recoil starter slowly Pack it in a closed box and until resistance is left store it. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 25 of 44...
  • Page 26: Technical Specifications-Engine

    0.4 L PTO Shaft Keyway and internal Counter clockwise from drive’s end PTO Shaft Rotation Dry Weight 10.5 Kg Dimensions 257*263*340 mm Note: The Engine KK-GE-100 is BIS: ISI certified. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 26 of 44...
  • Page 27 Check both fuel levels fuel reaching carburetor? Is there good spark in the Spark Plug? If you are still not able to start it, please take the engine to the authorized dealer. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 27 of 44...
  • Page 28: Parts Diagram & Parts List-Engine

    CRANKCASE ASSEMBLY Sl No Part No. Description Crankcase Valve chamber clapboard sub-Assembly Stud M5×118 Stud M6×52 Oil seal(17×30×6), crankshaft Cover, oil filter Gasket-Cover Oil Filter Return pipe Flow guard, lower : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 28 of 44...
  • Page 29 Keeper, sway bar 1-12 Oil seal, sway bar 1-13 Washer, sway bar 1-14 Bottom plate 1-15 Bolt M6×14 1-16 Bolt M5×10 1-17 Bolt M8×14 1-18 Oil Sensor CRANKCASE COVER ASSEMBLY : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 29 of 44...
  • Page 30 Driven gear sub-Assembly, governor 2-14 Driven gear, governor 2-15 Sliding sleeve 2-16 Flyweight 2-17 Governing shaft 2-18 Pin, flyweight 2-19 Snap ring 2-20 Washer, driven gear 2-21 Bearing 6203 2-22 Bolt M6×29 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 30 of 44...
  • Page 31 KisanKraft Engine-Kerosene ® KK-GE-100 CYLINDER COVER Sl No. Part No. Description Gasket, cylinder head Cylinder cover Spark plug Bolt M6×35 CRANKSHAFT, PISTON & CONNECTING ROD : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 31 of 44...
  • Page 32 Piston pin 4-10 Circlip, piston pin 4-11 Piston ring set 4-12 4-13 4-14 4-15 4-16 4-17 Timing driving gear 4-18 Bearing 6203 4-19 Key(pulley) 5x5x35 COMBINATION OF CAMSHAFT & VALVE : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 32 of 44...
  • Page 33 COMBINATION OF CAMSHAFT & VALVE Sl No. Part No. Description Camshaft Washer, camshaft Tappet Intake valve Exhaust valve Oil seal, valve stem Spring seat, valve Valve spring Cap (Valve) CARBURETOR ASSEMBLY : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 33 of 44...
  • Page 34 6-21 Washer 6-22 Cover 6-24 Idle adjusting screw 6-25 Screw M4×6 6-26 Tubing 6-27 Pipe clamp 6-28 Oil switch 6-29 A mounting block 6-30 Bolt M6×14 6-31 Nut M6 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 34 of 44...
  • Page 35 Fuel filler cap sub-Assembly 7-1.1 Fuel filler cap 7-1.2 Packing ring Fuel tank Fuel Filter(Upper) Fuel Cock Fuel Tube 200mm Nut M6 Pipe clamp Bolt M4×6 Fuel Tube 130mm : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 35 of 44...
  • Page 36 Foam, air cleaner Bracket, air cleaner Gasket, air cleaner Nut M5 Self-tapping screw ST4×10 MUFFLER Sl No. Part No. Description Gasket, exhaust port Exhaust muffler Nut M6 Muffler Protector (Wire Net) : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 36 of 44...
  • Page 37 Recoil Spring/Spiral spring 10-7 Ratchet 10-8 Guide Plate 10-9 Rope Reel 10-10 Starter Handle 10-11 Starter Cover 10-12 10-13 Engine switch 10-14 Bolt M6×10 10-15 Bolt M6×14 10-16 Ratchet Spring : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 37 of 44...
  • Page 38 Return spring 11-5 Assistant spring, governor 11-6 Mount, governor 11-7 Handle 11-8 Positioning plate 11-9 Spring, governor 11-10 Wave washer 11-11 Washer 11-12 Supporting plate unit 11-13 Pressure plate : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 38 of 44...
  • Page 39 Nut M6 11-15 Bolt M5×25 11-16 Bolt M6×14 11-17 Bolt M5×16 FLYWHEEL Sl No. Part No. Description 12-1 Fan, flywheel 12-2 Starter Sleeve /flange 12-3 Flywheel 12-4 Nut M12×1.25 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 39 of 44...
  • Page 40 KisanKraft Engine-Kerosene ® KK-GE-100 IGNITION COIL Sl. No. Part No. Description 13-1 Cap, spark plug 13-2 Cable, engine stop 13-3 Ignition coil sub-Assembly 13-4 Ignition coil 13-5 Bolt M6×25 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 40 of 44...
  • Page 41 KisanKraft ® PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories...
  • Page 42 KisanKraft Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 42 of 44...
  • Page 43 KisanKraft or its manufacturers make no warranty with respect to trade accessories not manufactured or sold by them. What is not covered: The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers, nor its authorized dealers assumes any...
  • Page 44 Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty. Assignment / Transfer of warranty: The warranty cannot be assigned and shall not transfer if the product is resold by the first buyer.

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