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Table of Contents
Related Manuals for Toolex 597078
Summary of Contents for Toolex 597078
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Page 2: Safety Warnings And Precautions
SAVE THIS MANUAL SAFETY WARNINGS AND PRECAUTIONS Keep this manual for the safety warnings precautions, assembly, WARNING: When using tool, basic safety operating, inspection, maintenance and precautions should always be followed to cleaning procedures. Write the product’s reduce the risk of personal injury and serial number in the back of the manual damage to equipment. - Page 3 Power Cords immediately. Damaged Electrical Safety Power Cords increase the risk of 1. Grounded tools must be plugged electric shock. into an outlet properly installed and 6. When operating power tool grounded in accordance with all outside, sue an outdoor extension codes ordinances.
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Page 4: Specific Safety Rules
If unreadable or missing, Such preventive safety measures contact TOOLEX INDUSTRIAL for a reduce the risk of starting the tool replacement. accidentally. 2. Always wear the approved safety 5. Store idle tools out of reach of... - Page 5 damp or wet location. a. When possible, move the work to 4. Avoid unintentional starting. Make location well away from sure you are prepared to begin work combustible; protect before turning on the tool. combustibles with a cover made of 5.
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Page 6: Toxic Fumes
has started. Do not weld or cut in atmospheres containing h. Dangerously reactive flammable gases, vapors, liquids, 9. Avoid overexposure to fumes and and dust. gases. Always keep your head out of Provide adequate ventilation in the fumes. Do not breathe the fumes. work areas prevent... - Page 7 as outlined in the manufacturer’s Manual for the material you will weld or cut. Proper cylinder care. Secure cylinders to a cart, wall, or post, to prevent them from falling. All cylinders should be used and stored in an upright position. Never drop or strike a cylinder.
- Page 8 Nameplate and Serial Number/Rating Label Amperes Plasma Arc Cutting Adjust Air/Gas Low Air Pressure ( PAC) Pressure Light Increase Volts No - Do Not Do This ^ Temperature -® Constant Current Voltage Input Protective Earth Single Phase (Ground) 〇 Percent Primary Voltage Rated No Load Conventional Load...
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Page 9: Operation
1. You must have a sturdy work table that is open below the area you are cutting. Molten slag will be blown through the work metal, and must be able to fall away freely 2. Your work table must allow the work metal to be firmly clamped to prevent it accidentally falling or moving. - Page 10 especially the section “Specific Safety Rules” starting on page 3. 1. Mount the metal to be cut to the metal weeding-cutting table. It should be mounted so that the cutting debris falls to the cement floor. 2. Place the Air Plasma Cutter unit no closer than feet...
- Page 11 If sparks flare back from surface, Sparks should pass through Maintain approximately a 90° angle to the this usually is an indication that the work piece surface for work piece travel speed is too fast. and out the bottom when cutting proper cutting results.
- Page 12 9. Bring the Electrode (4A) of the Torch close to the starting point of the cut. The Working Indicator Light will come on. 10. Slowly move the Torch at a slight angle along the cutting line with the Torch tip trailing. The air causes the molten metal to fall away from the work piece being cut.
- Page 13 Bring the Electrode (4A) of the Torch close to the starting point of the cut. The Working Indicator Light will come on. 12. Slowly move the Torch at a slight angle along the cutting line with the Torch tip trailing. The air causes the molten metal to fall away from the work piece being cut.
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Page 14: Maintenance
matter in the universe is plasma. The Sun, stars and galaxies are made of plasma. On Earth, you will find plasma in lightening and a few other places. Neon tubes and florescent lights contain low-temperature plasma when lighted. The difference between water ice, liquid water and water vapor is temperature. In each of these states, temperature energy pushes the molecules of water away from each other to change the water is in. - Page 15 5. If the unit repeatedly shuts down from thermal overload, stop all use. Have the Air Plasma Cutter inspected and repaired by a qualified service technician. 6. Store the welder and accessories in a clean and dry location. 7. Periodically disassemble and clean the Torch Head components with steel wool. Replace burnt, cracked, distorted, or coated components, Refer to the assembly drawing on page 11.
- Page 16 ASSEMBLY STRUCTURE...
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Page 17: Parts List
PARTS LIST LGK-20 no air pump/use for Italy 205012929 middle septum customer/black 825 LGK-16 main 202000371 control board FHP06910612-5 header with 301008322 frame 4-40 303022001 indicating lamp 5R4HD（red）/long feet 20mm 303022002 indicating lamp 5R4HD（green）/long feet 20mm 5R4HD（yellow ）/long feet 20mm 303022003 indicating lamp R5 series the... - Page 18 Wiring Diagram...
- Page 19 TROUBULESHOOTING (CONTINUED) IMPORTANT! Be CERTAIN to shut off the Plasma Cutter, and disconnect it from power and air before adjusting, cleaning, or repairing the unit, A technician should discharge all capacitors before performing any internal procedures. CUT GOES ONLY PARTIALLY THROUGH THE WORKPIECE Material being cut is too thick.
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