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Related Manuals for Toolex 597077
Summary of Contents for Toolex 597077
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Page 2: Safety Warnings And Precautions
SAFETY WARNINGS AND SAVE THIS MANUAL PRECAUTIONS Keep this manual for the safety WARNING: When using tool, basic safety warnings precautions, assembly, precautions should always be followed to operating, inspection, maintenance and reduce the risk of personal injury and cleaning procedures. Write the product’s damage to equipment. - Page 3 Electrical Safety Power Cords increase the risk of 1. Grounded tools must be plugged electric shock. into an outlet properly installed and 6. When operating power tool grounded in accordance with all outside, sue an outdoor extension codes ordinances. Never cord marker “W-A”...
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Page 4: Specific Safety Rules
Such preventive safety measures information. If unreadable or missing, reduce the risk of starting the tool contact TOOLEX INDUSTRIAL for a accidentally. replacement. 5. Store idle tools out of reach of 2. Always wear the approved safety children other... - Page 5 3. Maintain safe working flammable chemicals, dusts, environment. Keep the work area vapors. Do not use this product in a well lit. Make sure there is adequate damp or wet location. surrounding workspace. Always keep 4. Avoid unintentional starting. Make the work area free of obstructions, sure you are prepared to begin work grease, oil, trash, and other debris.
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Page 6: Toxic Fumes
in walls or ceilings, without an g. After welding or cutting, make a approved method for eliminating thorough examination for evidence the hazard. of fire. Be aware that easily visible Do not dispose of hot slag in smoke or flame may not be containers holding combustible... - Page 7 situation. damaged areas are found, replace the Always keep hoses away from hoses or cables immediately. welding/cutting spot. Examine all Read and understand all hoses and cables for cuts, burns, or instructions and safety precautions worn areas before each use. If any as outlined in the manufacturer’s Manual for the material you will of the pacemaker.
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Page 8: Specifications
SPECIFICATIONS ADVAN AC/DC TIG ADVAN TIG200D.P Model Item 200D.P 1PH~230V 1PH~230V Rated input voltage（V） 50/60 50/60 Power frequency（HZ） Rated input current（A） 19.8 19.8 Rated input power（KVA） Welding current (A) 10-200 10-200 No-load voltage（V） 0.2～20 AC Pulse frequency(Hz) DC Pulse frequency(Hz) 0.2~500 0.2~500 Pulse and empty ration (%) - Page 9 piece of equipment can safely operate. a 10 minute period. CAUTION: Failure to observe the duty This ADVAN WELDER has a 35% duty cycle limitations of this Plasma Cutter can cycle at maximum welding output, easily damage this equipment, and will which means that it continuously operates void warranty.
- Page 10 Connect the gas air inlet (3) to your supply Argon by one air hose (not supplied). And remember to fasten it with coupling. Panel Instruction (DC TIG 200) Gas bottle trailer for holding it The welding machine control panels as above shows are used for functions selection and parameter enactment.
- Page 11 CHOOSING AT THAT MOMENT. NAME EXPLANATION: 1. GAS PRE-FLOW——Time of ahead adjusted except current; MMA means: gas sending as you prepare to MMA welding; PULSE TIG means TIG welding. welding with pulse function; TIG 2. STARTING AMP.——starting current. means the common TIG welding. “4T/2T”...
- Page 12 order while you press. Also when it is button to set STARTING AMP. /FINAL MMA welding, the button can adjust AMP. Current（315/270/250~/15A）; (just decrease) ARC force. and using the same way to adjust 17. 4#: Parameter Select (towards the beforehand followings: “CURRENT UP SLOPE/CURRENT right)：...
- Page 13 The welding machine control panels as above shows are used for functions selection and parameter enactment. It includes figure display window, adjustment knob and LBD indicator light.. NOTE: THE LEB INDICATOR LIGHT ILLUMINATION SHOW THE STATE YOU ARE CHOOSING AT THAT MOMENT. NAME EXPLANATION: 1.
- Page 14 before finishing welding second time. 14. GAS POST-FLOW——Gas extending 18. 4#: parameter adjustment(towards time after welding is finished. It can the left)： protect the welding line and the You can choose any procedure 15. 1#: MODE Selector button: Press function among “GAS this button some times as needed...
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Page 15: Gas Pre-Flow
example: GAS PRE-FLOW indicator on, adjust “ADJUSTMENT PAR.” 6# button to set “GAS PRE-FLOW/ POST-FLOW” time （ 3~0s/99.9-0s ） ; When “STARTING AMP.” indicator on, adjust “ADJUSTMENT PAR 6#.” button to set TIG Torch Welding Connect STARTING AMP. /FINAL AMP. Current （... -
Page 16: Operation
AC/DC TIG 200 DC Welding 5. DC Ground Cable Connector; 6. TIG Control cable connector; 7. TIG Cable connector. 13. Ground Cable Connector; Welding cable connector.(The adaptor 15 should be connected to 14 before plugging the MMA welding plug.) As the following picture show: AC/DC TIG 200 AC TIG Welding 8. - Page 17 (Refer to parts diagram above for Torch Handle components.) Direct torch away from people and flammables while you press (and hold) the Torch Handle Trigger (2A) to energize the Torch Electrode (4A). The air output is delayed a few seconds to enable a proper arc to begin.
- Page 18 nonflammable surface. power button is turned on. 9. If too much current is drawn from the Stroke the work piece lightly to ignite welder; Thermal Overload the arc. Do not strike like a match? protector will activate, the Overload Never tap the electrode wire to ignite indicator will light, and the welder will the arc;...
- Page 19 welding techniques. A related process, plasma arc welding, uses a slightly different welding torch to create a more focused welding arc and as a result is often automated. TIPS FOR TIG WELDING Welding current(A) Tungsten diameter(mm) Argon flux(L/min) 5～15 3～7 10～65 4～8 55～120...
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Page 20: Maintenance
3.2～4.0 3.2～4.0 160～220 12～18 4～5 12.0 3.2～4.0 3.2～4.0 180～240 12～18 6～8 3. ALUMINUM WELDING PARAMETER Aluminum Tungsten Wire Welding Clearance Argon flux Clearance thickness diameter diameter current size form (mm) (mm) (mm) (L/min) (mm) 1.0～1.6 0～1.0 25～40 4～5 a、b 1.0～1.6 0～1.6 40～60 4～7... -
Page 21: Assembly Diagram
thermal overload, stop all use. Have c. Then fan does not work properly. the welder inspected and repaired by d. Any switch or control does not a qualified service technician. work properly. 6. Store the welder and accessories in a e. -
Page 22: Part List
PART LIST ( AC/DC TIG200) 22 / 27... - Page 23 ITEM NO Name Specification Unit 303016321 control transformer WSE-230V twice drive board for 202000676 EP10110054 power board for 202000602 EP10080036 IGBT-NB-160 205012852 clapboard WSE-200IGBT 2050131238 back panel ALPH 225(WSE-200IGBT)/1-230V/825/210492002/ ard switch(black 303017126 HY12-9-4/20A/125V-250V/ button) 305006028 PG ply-yarn drill PG-13.5 303023060 G17050HA2BL/230V）...
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Page 24: Please Read The Following Carefully
inverter board for 202000661 FHP06660606-2(FHP06660606-3)/(K75T60) NB-250(3P) Temperature-controlled 205005041 MAX ARC 160MINI presser 205012979 fixed floor for radiator WSE-200IGBT/825 2050131237 front panel ALPH 225(WSE-200IGBT)/10-25/825/210492002 202000663 control board for WSE EP10100045 202000650 display board for WSE EP10100044 display PBC Retainer 205005053 WSE/EACO-06/ Template 301009001 air valve... - Page 25 PART LIST ( DC TIG 200) ITEM Name Specification Unit 303016321 control transformer WSE-230V wse simulation 202000677 EP10110055-2(EP10110055-1) power board 205012876 clapboard WSM-250IGBT/ 30300105002 metallic resistance 50W/10R Bracket for 205012180 WSE-250/315/350/400I pressure board high pressure FHP06620603-5(FHP06620603-4 202000364 board high frequency (HF) 202000654 absorption PBC for EP10080040...
- Page 26 204003073 coupling coil TIG-165IGBT FHL06002(WS-250/ZX7-250/IGB 204004025 reactance display board for 202000650 EP10100044 control board for 202000663 EP10100045 CUBIX 2050131249 front panel 225(WSM-200IGBT)/10-25 303014040 transducer CS200B/4V 301008117 connect receptacle 10-25 301009003 air valve M10*1 301008235 socket YS16-2 305002259 epoxy board 150*50*3mmWSM-200IGBT 205012877 pedestal WSM-250/IGBT...
- Page 27 TROUBLESHOOTING IMPORTANT! Be CERTAIN to shut off the welder, and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician should discharge all capacitors before performing and internal procedures. Problem Possible Causes Likely Solutions Tool will not start 1.
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