Page 1: Table Of Contents
REPAIR SYSTEM FR-701 Instruction Manual Thank you for purchasing the HAKKO FR-701 Repair System. This product is a multi-purpose machine that uses the quick-change mechanism. Please read the manual before operating the HAKKO FR-701. Please keep this manual readily accessible for reference.
Page 2: Packing List
1. PACKING LIST Please check to make sure that all items listed below are included in the package. HAKKO FR-701 station HAKKO FR-4103 handpiece Power cord with N61-05 (ø1.0 mm [0.04 in] type S) nozzle HAKKO FX-8801 soldering iron HAKKO FH-410 iron holder...
Page 3: Specifications
2. SPECIFICATIONS ● HAKKO FR-701 ● Handpiece (Soldering iron HAKKO FX-8801) Power consumption 260 W Power consumption 65 W (26 V) ● Station Tip to ground resistance <2 Ω Dimensions (W × H × D) 190 (W) × 140 (H) × 220 (D) mm Tip to ground potential <2 mV...
Page 4: Warnings, Cautions And Notes
● Use only genuine HAKKO replacement parts. ● Do not allow the HAKKO FR-701 to become wet, or use it when hands are wet. ● Be sure to hold the plug when inserting or removing the handpiece and power cords.
Page 5: Part Names (Soldering Iron)
DESOLDER POWER Clogging SOLDER Indicator Control Buttons (Soldering iron) ENTER DOWN ENTER Receptacle FR-701 (Soldering iron) Power Switch (Soldering iron) Power cord receptacle Fuse * Use this product with the following models. (Soldering iron) ・HAKKO FX-8801 ・HAKKO FX-8803 ・HAKKO FX-8805 ｛Soldering iron (M)｝...
Page 6: Initial Setup (Soldering Iron)
DOWN ENTER Pressing and holding the button will start the adjust mode. ENTER FR-701 - Use this button to make and confirm selections. Pressing this button will display the current set temperature. Pressing and holding the button will start the temperature setting...
Page 7 CAUTION Place the iron in the iron holder when not in use. Turn the power off when the HAKKO FR-701 is not in use for an extended period. B. After use Always clean the tip and coat it with fresh solder after use.
Page 8 6. OPERATION (Soldering iron) (continued) B. The preset mode (Select the set temperature) When changing the soldering iron temperature, there is a preset function that selects the temperatures set (up to 5 can be stored). Initial preset temperatures P1: 250℃ (482℉), P2: 300℃ (572℉), P3: 350℃ (662℉), P4: 400℃ (752℉), P5: 450℃ (842℉) The initial number of active presets is set to 5 at the factory.
Page 9 D. Password function (Restriction on setting changes) It is possible to restrict certain setting changes to the unit. There are three choices for the password setting. (The factory default is "0 : Open") 0 : Open 1 : Partial 2 : Restricted ○...
Page 10: Parameter Setting (Soldering Iron)
7. PARAMETER SETTING (Soldering iron) Soldering iron has the following parameters. Parameter No. Value Parameter name Initial value ℃ ℃ / ℉ selection ℃ / ℉ Low temperature error setting ℃ 30 to 150℃ (54 to 270℉) Setting mode selection 0： The normal mode / 1： The preset mode (2 pcs.) to (5 pcs.) The number of preset Password setting...
Page 11 ● Parameter setting mode 1. Turn off the power switch. 2. Turn on the power switch while pressing the button. 3. When the display shows , the station is in parameter setting mode. A. ℃ or ℉ temperature display selection 1.
Page 12 7. PARAMETER SETTING (Soldering iron) (continued) D. Password setting 1. Press the button to change the display to 2. If you press the button, the display will move to the setting mode selection screen. If you press the button, (Open), (Partial) and (Restricted) will be switched alternately.
Page 13: Maintenance (Soldering Iron)
8. MAINTENANCE (Soldering iron) Performing proper and periodic maintenance extends product life. Efficient soldering depends upon the temperature, the solder / flux. Apply the following service procedure as dictated by the conditions of usage. WARNING Since the soldering iron can reach a very high temperature, please work carefully. Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.
Page 14: Checking Procedure (Soldering Iron)
9. CHECKING PROCEDURE (Soldering iron) Disconnect the plug of the cord assembly and a. Between pins 4 & 5 2.5 – 3.5 Ω (Heating Element) (at time of room temperature) measure the resistance value between the ping of the connecting plug as follows. b.
Page 15: Error Message (Soldering Iron)
B. Broken Cord Assembly There are two methods of testing the cord assembly. 1. Turn the unit ON and set the temperature control knob to 480℃ (880°F). Then bend the iron cord at various locations along its length, including in the CAUTION strain relief area.
Page 16: Part Names (Desoldering Tool)
Power Switch (Main) DESOLDER POWER Control Buttons Clogging SOLDER Indicator (Desoldering Tool) Vacuum DOWN ENTER outlet cap ENTER FR-701 Receptacle Power Switch (Desoldering Tool) (Desoldering Tool) ● Handpiece (HAKKO FR-4103 Desoldering Tool) Back holder Filter pipe Nozzle assembly Heating element (Inside) Release knob Trigger...
Page 17: Initial Setup (Desoldering Tool)
12. INITIAL SETUP (Desoldering Tool) A. Iron holder Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. CAUTION Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature. ●...
Page 18 1. Connect the power cord to the receptacle on the rear of the station. 2. Connect the plug of the HAKKO FR-4103 to the To disconnect, pull the plug receptacle on the HAKKO FR-701 (Desoldering Tool). of the receptacle while CAUTION pressing down the tab on Connect the plug to the receptacle, aligning the tab the plug.
Page 19: Operation (Desoldering Tool)
- Moving the cursor UP. Increases the value. DOWN ENTER ENTER - Moving the cursor DOWN. Decreases the value. FR-701 - End of sequence (terminates a phase of a data entry mode). A. Desoldering CAUTION If the pump does not operate, immediately clean the nozzle &...
Page 20 13. OPERATION (Desoldering Tool) (continued) ● When triggering before the heater reaches set temperature When triggering before the heater reaches set temperature, the display screen shows HEAT I NG. . . “HEATING... PLEASE WAIT” and the vacuum PLEASE WA I T does not work.
Page 21 ● Changing various settings (other than preset selections) 1. Press and hold any one 2. The setting selection screen of the three control buttons appears. for at least 2 seconds. 380ﾟ C S e t T e m p 00ﾟ C O f f s e t T e m p V a c u u m C h e c k <↑>...
Page 22 13. OPERATION (Desoldering Tool) (continued) ● Set Temp (Nozzle temperature setting) CAUTION The temperature range is from 330 to 450℃. ( 620 to 850℉) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
Page 23 ● Offset Temp (Nozzle temperature offset setting) Example：If the measured temperature is 405℃ and set temperature is 400℃, the difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5 is deducted from present offset value. CAUTION The allowable ranges for offset values are from -50 to +50℃...
Page 24 13. OPERATION (Desoldering Tool) (continued) ● Vacuum Check (Check of nozzle clogging and suction force) During suction, the gauge indicating sucking status is shown at the lower side of the screen. C H K Suction gauge Sign of clogging When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check”.
Page 25 ● Preset Temp (Setting of each preset temperature) CAUTION The temperature range is from 330 to 450℃. (620 to 850℉) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
Page 26 13. OPERATION (Desoldering Tool) (continued) ● Preset ID (Setting of each preset name) CAUTION As a preset ID, 1 to 8 characters can be used. Usable characters are “A - Z”, “0 - 9”, and space (“ ”). Entering a space makes your entry terminated.
Page 27 ● LCD Contrast (Contrast adjustment of display screen) To make the screen display easy to see, adjust contrast. 1. Move the cursor to select “LCD Contrast”. After selecting, press <ENT>. P r e s e t T e m p P r e s e t L C D C o n t r a s t <↑>...
Page 28: Parameter Setting (Desoldering Tool)
14. PARAMETER SETTING (Desoldering Tool) ● PARAMETER SETTINGS Press and hold any one of the control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set: Value Initial value Parameter name Press and hold any one of Temp Mode ℃...
Page 29 ● ShutOff Set Select whether you will activate the auto shutoff function. When the auto shutoff function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto shutoff function will be enabled. ﾟ...
Page 30 14. PARAMETER SETTING (Desoldering Tool) (continued) ● Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function. Normal：Solder is sucked only when you are pulling the trigger. Timer：Even after you release the trigger, sucking continues for the specified period of time. * Set time in “Vacuum Time”.
Page 31 ● Auto Sleep Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
Page 32 14. PARAMETER SETTING (Desoldering Tool) (continued) ● Sleep Temp Set the auto sleep temperature. 1. Move the cursor to select “SleepTemp”. After selecting, press <ENT>. V a c u u mM o d e A u t o S l e e p 2.
Page 33 ● Error Alarm In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs. 1. Move the cursor to select “Error Alarm”. 200ﾟ C S l e e p T e m p After selecting, press <ENT>. 150ﾟ...
Page 34 14. PARAMETER SETTING (Desoldering Tool) (continued) ● Pass. Lock Set a password and use this function to restrict the following changes. CAUTION The correct password must be entered to make the change. Lock : All setting changes require a password entry. Partial : Select whether or not to enter your password for set temperature/preset selection/ offset temperature change.
Page 35 ● Password The password can be changed. 1. Match ▶ to “Password” and press the <ENT> P a s s . L o c k button. P a s s w o r d I n i t i a l R e s e t <↑>...
Page 36 14. PARAMETER SETTING (Desoldering Tool) (continued) ● Initial Reset Initial Reset allows the factory default settings to be restored. 1. Move the cursor to select “Initial Reset”. After selecting, press <ENT>. Re a d y A l a r m P a s s .
Page 37: Maintenance (Desoldering Tool)
15. MAINTENANCE (Desoldering Tool) Properly maintained, the HAKKO FR-701 (Desoldering tool) should provide years of good service. Efficient desoldering depends upon the temperature, solder/flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.
Page 38 15. MAINTENANCE (Desoldering Tool) (continued) Nozzle Maintenance CAUTION The handpiece may be extremely hot. During maintenance, please work carefully. 1. Inspect and clean the nozzle Turn the power switch ON and let the nozzle Cleaning with the nozzle cleaning pin heat up.
Page 39 2. Disassemble the heating element. Remove the enclosure pipe and the nozzle with the provided wrench. The enclosure pipe CAUTION is held to the nozzle The heating element is changing tool by very hot during operation. pressing this part from both sides. Heating (The nozzle is not Enclosure pipe Nozzle Element held to the nozzle changing tool. Be careful when removing them.） 3. Clean out the tube in the heating Scrape away all oxidation from the tube in the heating element until the cleaning pin passes cleanly through element with the provided cleaning...
Page 40 15. MAINTENANCE (Desoldering Tool) (continued) Replacing the heating element (heating core) CAUTION Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure. ● Disassemble the heating element. 1. Remove the nozzle and enclosure pipe. Enclosure pipe Heating Nozzle wrench...
Page 41 Maintenance of the pump head ● Remove the cover When performing maintenance on the pump head, remove the screws holding the cover and take the cover off. Pump head ● Cleaning the pump head 1. Remove the valve and valve guard and remove any attached flux. CAUTION •...
Page 42: Checking Procedure (Desoldering Tool)
16. CHECKING PROCEDURE (Desoldering Tool) WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater 1. Check for a broken heater or sensor or sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
Page 43 ■ Checking the connection Checking the connection cord for breakage cord for breakage 1. Unplug the connection cord from the station. 2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”.) 3. Measure the resistance values between the connector and the lead wires at the socket as follows.
Page 44: Error Message (Desoldering Tool)
17. ERROR MESSAGE (Desoldering Tool) ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sensor Error" is displayed and the power is shut down. ● Grip Error "Grip Error"...
Page 45: Trouble Shooting Guide
18. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR-701 or replacing parts, be sure to disconnect the power plug. ● Nothing happens when the power CHECK : Is the power cord and/or connecting plug disconnected? switch is turned on.
Page 46: Tip & Nozzle Styles
19. TIP & NOZZLE STYLES Unit： mm (inch) ● Tip T18-B Shape-B T18-SB Shape-SB T18-BR02 Shape-0.2BR T18-BL Shape-BL T18-C05 Shape-0.5C 14.5 22.5 13.2 10.5 13.5 (0.89) (0.57) (0.52) (0.41) (0.53) T18-C08 Shape-0.8C T18-C1 Shape-1C T18-CF15* Shape-1.5C T18-C2 Shape-2C T18-CSF25* Shape-2.5CS T18-CF1* T18-CF2* 15.5...
Page 47: Parts List
20. PARTS LIST ⑨ Pump assembly SEMS screw ⑦ M4×12 P3 (8) ③ ② Countersunk head screw ⑤ M4×8 (4) Countersunk head screw ⑪ M4×12 (2) ① ⑫ SEMS screw ⑬ M3×6 P2 (3) SEMS screw M3×6 P2 ⑩ ① ⑧ ⑧ ⑪ ⑫ ⑤ ⑥ ② ③...
Page 48 20. PARTS LIST (continued) ● HAKKO FR-701 Item No. Part No. Speciﬁcations Item No. Part No. Speciﬁcations Part Name Part Name A1013 Diaphragm qty 2 B2421 Power cord, 3 wired cord but no plug A1014 Valve plate qty 2 B2422 Power cord, 3 wired cord & BS plug India Pump head Power cord, 3 wired cord & European plug 220 V KC, 230 V CE B1050 B2424 Balance weight Power cord, 3 wired cord & BS plug 230 V CE, U.K. B1053 B2425 B1056 Fixing plate B2426 Power cord, 3 wired cord & Australian plug B1057 Ring for bearing...
Page 49 ● HAKKO FX-8801 Soldering iron Item No. Part No. Part Name Specifications 1 - 11 FX8801-01 HAKKO FX-8801 ● Soldering iron parts Item No. Part No. Part Name Specifications B1785 B3469 Enclosure pipe see “19. TIP & NOZZLE STYLES” B2022 Nipple B2032 Grounding spring...
Page 50 20. PARTS LIST (continued) ● HAKKO FR-4103 Part No. Part Name Specifications FR4103-81 HAKKO FR-4103 ● HAKKO FR-4103 parts Item No. Part No. Part Name Specifications A5030 Front holder B5104 Pre-filter A5031 Filter holder A5044 Ceramic paper filter L, qty 10 B5185 Filter pipe assembly B5222...
Page 51: Wiring Diagram
21. WIRING DIAGRAM...
Page 52 HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL: +81-6-6561-3225 FAX: +81-6-6561-8466 https://www.hakko.com E-mail: sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800) 88-HAKKO 4 2 5 5 6 https://www.HakkoUSA.com E-mail: Support@HakkoUSA.com HONG KONG: HAKKO DEVELOPMENT CO., LTD.

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