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FG Modellsport 10007 Mounting Instruction

F1 competition 09 chassis

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Mounting instruction for
F1 Competition 09 Chassis
Item N°. 10007, 10008
We congratulate you on buying this FG Competition model. Please check
the contents of the construction set, respectively of the bags. The indi-
vidual bags had been thoroughly packed by us and their weight had been
checked. When purchasing the individual bags, please check their weight
and their closure by staples which must not have been removed or ope-
ned and closed several times. It is possible that the weight of an indivi-
dual bag deviates by 5 grams. In case of claims due to missing parts, you
always need to present the label indicating the weight at your speciali-
zed dealer. By checking the weight of the bag, you may exclude that lar-
ger parts or several parts are missing.
Weight of the individual bags/ boxes:
Bag A
=
4 parts
Bag B
=
0,871 kg
Bag C
=
0,649 kg
Bag D
=
0,617 kg
Bag E
=
0,308 kg
Bag F
=
0,136 kg
Bag G
=
0,699 kg
Bag H
=
0,729 kg
Bag I
=
0,091 kg
Bag J
=
0,125 kg
Bag K
=
0,498 kg
Bag L
=
0,442 kg
Bag M
=
0,502 kg
Bag N
=
0,355 kg
Bag O
=
0,587 kg, only for Item N°. 10007
Bag P
=
0,447 kg, only for Item N°. 10008
The RCS, accumulators and battery charger are not included in the de-
livery volume.
Please thoroughly keep this construction manual for spare parts orders!
FG Modellsport GmbH
Spanningerstr. 2
73650 Winterbach-Germany
Phone: +49 7181 9677-0
Fax: +49 7181 9677-20
info@fg-modellsport.de
www.fg-modellsport.de
A.10007-10008-200409

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Summary of Contents for FG Modellsport 10007

  • Page 1 Bag M 0,502 kg Bag N 0,355 kg Bag O 0,587 kg, only for Item N°. 10007 Bag P 0,447 kg, only for Item N°. 10008 The RCS, accumulators and battery charger are not included in the de- livery volume.
  • Page 2 The handling with fuels requires circumspective and ca- Comments regarding the construction manual: reful handling. Imperatively observe the security advi- Before starting the assembly please see through this construction manual. ces. This way you will get an overview of the whole execution. Please check by means of the parts or bag list if the construction kit is com- - Refuel only if the engine is switched off! plete and also check the weight of the individual bags for the positions.
  • Page 3 Position 1 All metric screws need to be secured Parts are in bag C Flat side with thread lock fluid. Insert the fin package Assembly into housing A. The flange bushes 8602/2, roller bearing 8602/1 as well as the rotary shaft se- als 8600/6 and the ball bearing 8493 have professionally been mounted on the alloy differential housing A/B by the manufacturers FG .
  • Page 4 Position 2 Mount the rear lower alloy wishbones to the front alloy chassis by using M5x25 Parts are in countersunk screws, bevel washers and stop nuts M5. Fix the rear alloy wish- bag A+B bone by using M5x30 countersunk screws, alloy bushes 5x10x5,5 (between al- loy chassis and bevel washer), bevel washers and stop nuts M5.
  • Page 5 All metric screws need to be secured with thread lock fluid. Position 5 Lubricate ball driveshaft a little. Parts are in bag B Ball diff. axle Protection bellow Apply Ball driving lubrication axle grease. Position 6 Distance Parts are in Balls for dri- disks bag B...
  • Page 6 Position 8 Position 8a Position 8b Parts are in Parts are in Parts are in bag E bag E bag E Position 8c Parts are in bag E Position 8e Position 8d Parts are in Parts are in bag E bag E...
  • Page 7 Position 9 Parts are in bag F Screw the M4x20 headless pins into the alloy baffle as pic- tured and secure them by using Ø4,3 disks and M4 nuts. Mount the alloy baffle to the alloy rear axle mounts using M4x12 pan-head screws.
  • Page 8 Position 10a Parts are in bag F The stabilizer rod should be mounted pa- rallel to the shock absorber. Make sure the stabilizer 3mm projects ap- prox. 8mm at the top. Please check if the stabilizer does not contact any other parts when deflecting.
  • Page 9 Mount the assembled steering rods through the steel balls 6mm with the collar facing the servo saver into the outer thread holes of the al- loy servo saver by usin g M3x18 pan-head screws and secure them with M3 stop nuts. Screw 2,9x13 pan-head screws into the plastic ball-and-scket joints of the track rods.
  • Page 10 Position 16 Mount the left front axle carrier to the Parts are in alloy chassis and the alloy front chas- Receiver box bag I Flexible aerial sis using M4x14 countersunk screws . Mount for flexible aerial Mount the servo mounting brace to the Screw left front axle carrier using 4.2x16 Brake servo...
  • Page 11 Screw M4x20 headless pins centrally in the alloy baffle and se- Position 18 cure it with disks Ø4.3 and M4 nuts. Mount the alloy baffle to Parts are in the front axle carrier by using M4x12 pan-head screws . bags E+J Screw Mould the ball bearings 7x11x3 into the alloy reversing plate, Screw...
  • Page 12 Screw Position 20a Ball bearing 6x10 10x19x7 Parts are in Steel gearwheel bag K 15 teeth Mount the alloy gear box flange to the alloy rear axle carriers using a M6x14 pan-head screw and a disk Ø6.4 and mount it to the alloy Headless chassis using M4x14 countersunk screws and fastening disks.
  • Page 13 Bottom Mount the manifold with silencer gasket and M5x16 pan-head screws Position 21 part inlet Screw to the engine. Parts are in silencer 5x55 bag L Mount the alloy engine flange to the engine using M5x14 pan-head screws as illustrated. In order to mount the clutch, please use the enclosed manual as an aid.
  • Page 14 Position 23 Parts are in bag L Alloy engine mount Screw 5x14 Screw 5x14 Disk Ø 5,3 Fixing disk Befestigungs- scheibe Screw 5x12 Position 24a Parts are in bag L Mount the pre-assembled engine with manifold and air filter in- to the chassis.Fix the engine with the M5x12 countersunk screws and engine fixing disks to the chassis.
  • Page 15 Screw 4x14 Screw 5x14 Position 25 Screw Parts are in 4x16 bag M Stop nut Disk Ø 4,3 Steel-Power Tuning pipe F1 Holding strap Insert the o-rings into the groove of the Steel-Power Tuning Position 25a pipe F1 and moisten them with some 2-stroke oil, then push Parts are in the Steel-Power Tuning pipe F1 carefully on the manifold wi- bag M...
  • Page 16 Position 26a Mount the ball-and-socket joint of the throttle rods with an M3 stop nut to Parts are in the carburetor arm. Make sure the carburetor arm can be moved easily. bag L Mount the servo arm with the screws which are enclosed in the servos. Mount the M3x18 screw with the M3 stop nut through the servo arm of the throttle-brake servos.
  • Page 17 Position 28 Parts are in bag N Support for body mount Body clip Stop nut M4 Disk Ø 4,3 Polyamide front spoiler Screw 4x18 Adjustable body Mount for mount front spoiler Assemble the mount for front spoiler to the polyamide front spoiler using 2.9x9.5 pan- head screws.
  • Page 18 Position 30 Parts are in bag O Position 30 - 31 show the Formula 1 Competition 09 Item N°. 10007 with the FG Magura hydraulic brake system. Throttle-brake servo Headless pin 3x3 Servo Collet Headless Stop nut pin 3x3 Pressure spring...
  • Page 19 Position 31 Parts are in bag O Brake servo Servo Headless pin 3x3 Screw Stop nut 3x20 Brake Pressure spring rods Headless Brake pipe pin 3x3 Throttle pivot post Collet Stellring Main brake cylinder Mount the front hydraulic brake as described in enclosed manual.
  • Page 20 Position 32 - 33 show the Formula 1 Competition 09 Item N°. 10008 Position 32 with a mechanical brake system. Parts are in bag P Pressure spring Disk Alloy bow- den cable Ø 2,7 Snap ring for holder short Bowden cable square wheel Brake lever Screw...
  • Page 21 Bowden cable Position 33 Parts are in Pressure spring bag P Disk Ø 2,7 Alloy bow- Brake disk den cable holder long Brake lever Snap ring for square wheel Brake shaft Headless pin 3x3 Flange Competition bearing brake lining Stop Screw nut M3 3x10...
  • Page 24 Exploded view for Formula 1 Competition 09 chassis Item N°. 10007, 10008 7201/5 FG Modellsport GmbH Spanningerstr. 2 7201/2 73650 Winterbach-Germany Phone: +49 7181 9677-0 Fax: +49 7181 9677-20 7088 info@fg-modellsport.de 7095/1 www.fg-modellsport.de 6738/3 6734/3 7201/3 7200/1 7084 7084/1 7090/2...
  • Page 25 6926/14 6927/10 7384 6734/5 6930/5 10654 10666/1 6047 10666-Set 6925/14 6922/12 6927/14 6036/5 6038 6926/14 10651 10652 10666/2 6734/4 6734/6 6734/3 6926/14 6914/9 10466/7 10650 6916/9 6926/14 10456/1 6036/5 10468/2 10653 10466/5 6930/6 10466/6 6027/6 6924/18 10466/3 10457/3 10458/1 6926/16 6739/3 7332 7439/5...

This manual is also suitable for:

10008