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BETTCHER INDUSTRIES Whizard Quantum Air 360 Operating Instructions & Parts List Manual

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Operating Instructions & Parts List for
Manual # 102481
Issued: March 7, 2014
TMC #795
For Assistance, Write:
BETTCHER INDUSTRIES INC.
P.O. Box 336
Vermilion, Ohio 44089-0336
U.S.A.
Phone: 440/965-4422
Phone: 800/321-8763
Fax: 440/328-4535
www.bettcher.com

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Summary of Contents for BETTCHER INDUSTRIES Whizard Quantum Air 360

  • Page 1 Operating Instructions & Parts List for Manual # 102481 Issued: March 7, 2014 TMC #795 For Assistance, Write: BETTCHER INDUSTRIES INC. P.O. Box 336 Vermilion, Ohio 44089-0336 U.S.A. Phone: 440/965-4422 Phone: 800/321-8763 Fax: 440/328-4535 www.bettcher.com...
  • Page 2 No part of this document may be reproduced or transmitted in any form or any means, electronic or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc. Written permission to reproduce in whole or part is herewith granted to the legal owners of the ®...
  • Page 3 Table of Contents Section 1……………Safety and Ergonomics Section 2……………Designated Use Section 3……………Unpacking and Installation Section 4……………Instructions for Operation Section 5……………Maintenance Section 6……………Cleaning Section 7……………Service Parts Section 8……………Contact and Document Information...

  • Page 5: Table Of Contents

    Bettcher Industries, Inc. Manual No. 102481 Safety and Ergonomics ®...

  • Page 6: Signal Words And Signal Word Panels

    BETTCHER Industries, Inc. Safety and Ergonomics Signal Words and Signal Word Panels DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. (The signal word DANGER is in white letters on a safety red background) WARNING WARNING indicates a hazardous situation that, if not...

  • Page 7: Safety Symbols

    BETTCHER Industries, Inc. Safety and Ergonomics Safety Symbols The safety alert symbol indicates a potential personal injury hazard. It is not used for messages related to property damage. The safety alert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard, keep hands clear Read Operator's Manual...

  • Page 8: Safety Recommendations And Warnings

    BETTCHER Industries, Inc. Safety and Ergonomics Safety Recommendations and Warnings ® Bettcher Quantum Air Trimmers are used for removal of fat and tissue, the recovery of lean meat from bone, and as a universal cutting tool in industry. Any use in applications other than ®...
  • Page 9 BETTCHER Industries, Inc. Safety and Ergonomics Safety Recommendations and Warnings (Continued) ® Whizard Quantum Air Trimmers have been designed to obtain the highest possible degree of safety. The trimmer contains a sharp knife blade. Handle this equipment with caution, as you would any sharp object.

  • Page 10: Safety Features

    BETTCHER Industries, Inc. Safety and Ergonomics Safety Recommendations and Warnings (Continued) CAUTION Use only replacement parts manufactured by Bettcher Industries, Inc. Use of substitute parts will void the warranty and may cause injury to operators and damage to equipment. Safety Features Two-handed start-up prevents the tool from being started accidentally.
  • Page 11 BETTCHER Industries, Inc. Designated Use Section 2 Designated Use CONTENTS OF THIS SECTION Recommended Operation ...................... 2-2 ® Whizard Quantum Air 350 / 360 ..................2-2 ® Whizard Quantum Air 620 ....................2-2 ® Whizard Quantum Air 625 ....................2-3 ®...

  • Page 12: Recommended Operation

    BETTCHER Industries, Inc. Designated Use Recommended Operation ® Whizard Quantum Air Trimmers are made for several recommended operations. Assure that you are using the correct tool for your specific application. The following recommendation list is not intended to be a total and comprehensive listing, but is offered as a guide. Additional applications are possible.

  • Page 13: Whizard Quantum Air 625

    BETTCHER Industries, Inc. Designated Use Recommended Operation (Continued) ® Whizard Quantum Air 625 BEEF POULTRY PORK • Upgrading Retrim • Fat Trimming of Turkey • Fat Trimming of Pork Loins • Thighs Upgrading Retrim • Trimming of Turkey Skins ® Whizard Quantum Air 500 POULTRY...

  • Page 14: Air 850 / 1850

    BETTCHER Industries, Inc. Designated Use Recommended Operation (Continued) ® Whizard Quantum Air 850 / 1850 PORK KILL HAM PROCESSING BEEF • • • Removing Leaf Lard External Ham Defatting Recover Lean from Fat • Internal Ham Defatting • Trim Lean from Rib Caps •...

  • Page 15: Whizard Quantum ® Air 1300

    BETTCHER Industries, Inc. Designated Use Recommended Operation (Continued) ® Whizard Quantum Air 1000 PORK CUT BEEF SLAUGHTER • Defat Hams, Picnics and Butts • Defatting Hot Beef Externally & Internally • • Removing Lean from: Kidney Fat, Heart Fat, Pelvic Fat & Cod Fat - Picnic Face - Fat Backs - Clear Plates...

  • Page 16: Whizard Quantum Air 1500 With Adjustable Depth Gauge

    BETTCHER Industries, Inc. Designated Use Recommended Operation (Continued) ® Whizard Quantum Air 1500 with Adjustable Depth Gauge PORK PROCESSING BEEF SLAUGHTER • Removing Skin Patches from Bellies • Defatting Hot Beef Externally • • Defatting Hair and Dirt Removal - Whole Hams - Pork Loins ®...
  • Page 17 BETTCHER Industries, Inc. Unpacking and Installation Unpacking and Section 3 Installation CONTENTS OF THIS SECTION Safety First ..........................3-2 ® Included with your Machine – (Small Whizard Quantum Air Tools) ........3-2 Models: 350, 360, 620, 625, 500, 505 ................3-2 ®...

  • Page 18: Safety First

    BETTCHER Industries, Inc. Unpacking and Installation Safety First WARNING Sharp blades may cause injury! Unpack the whizard trimmer carefully. ® Included with your Machine – (Small Whizard Quantum Tools) Models: 350, 360, 620, 625, 500, 505 Part Description Number 173226 Filter Regulator Lubricator (FRL) Kit 100655 Special Stone...

  • Page 19: Included With Your Machine - (Large Whizard Quantum Air Tools)

    BETTCHER Industries, Inc. Unpacking and Installation ® Included With Your Machine – (Large Whizard Quantum Tools) Models: 750, 850, 880-B, 880-S, 1850, 1880, 1000, 1300, 1400, 1500 Part Description Number 173226 Filter Regulator Lubricator (FRL) Kit 100660 Special Stone 100642 Special Steel 103603 Pint of Oil...

  • Page 20: Included With Your Machine - (Whizard Quantum Trimvac Tools)

    BETTCHER Industries, Inc. Unpacking and Installation ® ® Included With Your Machine – (Whizard Quantum TRIMVAC Tools) ® ® Models: Whizard Quantum TRIMVAC 18 and Whizard ® ® Quantum TRIMVAC Part Description Number 113326 Planetary Gear Grease Gun (Needle-Nose) 184134 Spanner Wrench 184128 Hex Wrench...
  • Page 21 BETTCHER Industries, Inc. Unpacking and Installation THIS PAGE INTENTIONALLY LEFT BLANK Manual No. 102481 Unpacking and Installation ® April 17, 2015 Whizard Quantum Air Operating Instructions and Parts List...

  • Page 22: Installation

    BETTCHER Industries, Inc. Unpacking and Installation Installation The workstation for each operator should be designed so that the operator's movements in performing the job are natural and easy. A sideways sweeping motion with the Whizard ® Quantum Air Trimmer is preferable to a reaching motion. Long reaching motions and high muscle strain should be avoided if possible.

  • Page 23: Performance Specifications

    BETTCHER Industries, Inc. Unpacking and Installation Installation (Continued) ¾” Drop 1 ¼ ” Drop 1” Drop (2 cm) (3.18 cm) (2.54 cm) Air Dryer Tool Compressor Accumulator Tank Water Trap Drain Performance Specifications Pressure (psi) Air Consumption (cfm) Speed, No Load (rpm) 5,700 Max No Load Motor Assembly Power (hp)
  • Page 25 BETTCHER Industries, Inc. Instructions for Operation Instructions for Section 4 Operation CONTENTS OF THIS SECTION Optional Thumb Support ......................4-2 Power Unit / Head Assembly - Attachment and Adjustment ........... 4-3 Hose Assembly Attachment ....................4-11 Starting the Trimmer with Standard Hose Assembly .............4-12 Starting the Trimmer with Quick-Start Hose Assembly ............4-13 Depth Gauge Adjustment ......................4-14 Tool Operation ........................4-16...

  • Page 26: Optional Thumb Support

    BETTCHER Industries, Inc. Instructions for Operation Optional Thumb Support ® Your Bettcher Quantum Air Trimmer has been supplied with a spacer ring and an optional thumb support. If using the optional thumb support, the operator’s thumb should be fully supported and rest comfortably in the support. The thumb support has been optimized to fit most hands comfortably.

  • Page 27: Power Unit / Head Assembly - Attachment And Adjustment

    BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment ® The Whizard Quantum Air Trimmers have been designed to allow the head of the tool to be rotated relative to the handle. In this way, the tool can be adjusted to align the blade with the product, while maintaining a comfortable position for the operator’s wrist.
  • Page 28 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 1: Grease Cup and Ring ® • Pick up the Whizard Trimmer. • Pick up the grease cup and ring. Apply a Grease Cup ®...
  • Page 29 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Optional Thumb Support Step 3: Optional Thumb Support • Pick up a spacer ring or optional thumb support. • If the optional thumb support is used, align the thumb support splines with the frame splines.
  • Page 30 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 4: Power Unit Power Unit • While holding the trimmer, pick up a power unit. • Firmly push the power unit towards the bottom of the spacer ring or optional Power Unit Splines thumb support.
  • Page 31 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 6: Install Drive Adapter • Insert the drive adapter and align the square end with the square hole in the power unit. • The drive adapter should drop in with no force required.
  • Page 32 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 8: Install Pinion • Insert the pinion into the bearing bore. • The pinion should go in with minimal effort and not require pressing. •...
  • Page 33 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Housing Slot NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open on its own. Step 10: Screwdriver Install Blade •...
  • Page 34 BETTCHER Industries, Inc. Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 11: Install Depth Gauge (Optional) • Loosen depth gauge attachment screws. • Slide depth gauge onto the cover. • Adjust the depth gauge to the desired height. •...

  • Page 35: Hose Assembly Attachment

    BETTCHER Industries, Inc. Instructions for Operation Hose Assembly Attachment Step 1: Hose Assembly • Align the pins in the hose assembly with the grooves on the power unit. Pin (2) Groove (2) Power Unit Step 2: • Slide the power unit into the hose Hose Assembly assembly •...

  • Page 36: Starting The Trimmer With Standard Hose Assembly

    BETTCHER Industries, Inc. Instructions for Operation Starting the Trimmer with Standard Hose Assembly • Hold the power unit and push the flange and or hose clamp of the hose assembly toward the power unit. Power Unit Hose Clamp Hose Assembly Flange •...

  • Page 37: Starting The Trimmer With Quick-Start Hose Assembly

    BETTCHER Industries, Inc. Instructions for Operation Starting the Trimmer with Quick-Start Hose Assembly • Fold the safety into the lever. Power Unit Hose Assembly Safty Lever • Hold the lever against the power unit to Power Unit keep the trimmer running. Lever •...

  • Page 38: Depth Gauge Adjustment

    BETTCHER Industries, Inc. Instructions for Operation Depth Gauge Adjustment WARNING Sharp blades may cause cut injury! For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Always disconnect the tool from the air supply prior to servicing.
  • Page 39 BETTCHER Industries, Inc. Instructions for Operation Depth Gauge Adjustment (Continued) Optional Adjustable Fat (F) and Skinner (S) Disc Gauges for the Whizard ® Quantum Air Models 850, 1850, 1000 and 1300 • Hold the handpiece with the blade facing downward. •...

  • Page 40: Tool Operation

    BETTCHER Industries, Inc. Instructions for Operation Tool Operation WARNING Sharp blades may cause cut injury! Never hold the product being trimmed in your hand. Always lay the product flat on the work surface. ® Always hold the handle of the Whizard Quantum Air Trimmer with your thumb extended.

  • Page 41: Blade Steeling

    Whizard Edge Master Steels. See Section 7; Blade Sharpening and Steeling Equipment, or contact your Regional Manager or Bettcher Industries, Inc. for more information. • Replace or sharpen the blade if this procedure does not improve the cutting action.
  • Page 42 BETTCHER Industries, Inc. Instructions for Operation Blade Steeling (Continued) ® Steeling for Whizard Quantum Air Model: 360 • ® Steel the outside edge of the blade by laying the special Whizard steel flat against the outside surface of the blade. Be sure to hold the steel flat and across the centerline of the blade to prevent “rounding off”...
  • Page 43 BETTCHER Industries, Inc. Instructions for Operation Blade Steeling (Continued) ® Steeling for Whizard Quantum Air Models: 505, 625, 850, 880, 1850, 1880, 1000, 1300, 1400 and 1500 •  Use the Whizard special steel against the flat ground surface on the outside surface of the blade.

  • Page 44: Blade Changing

    BETTCHER Industries, Inc. Instructions for Operation Blade Changing WARNING Sharp blades may cause cut injury! For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Always disconnect the tool from the air supply prior to servicing.
  • Page 45 BETTCHER Industries, Inc. Instructions for Operation Blade Changing (Continued) • Loosen the left cover retaining screw to allow the housing to close. • Tighten the right cover retaining screw. • With left cover retaining screw ½ turn loose, adjust housing for proper fit. •...
  • Page 47 BETTCHER Industries, Inc. Maintenance Section 5 Maintenance CONTENTS OF THIS SECTION Maintenance Schedule ......................5-3 General Maintenance ......................5-3 Handpiece Maintenance ......................5-3 Required Tools for Handpiece Maintenance ..............5-3 Disassembly of Handpiece ....................5-4 Inspection and Maintenance of Handpiece ..............5-10 Blade Sharpening ......................
  • Page 48 BETTCHER Industries, Inc. Maintenance Valve and Hose Assembly Maintenance ................5-67 Required Tools for Valve and Hose Assembly Maintenance ..........5-67 Inspection of Valve and Hose Assembly ................5-67 Disassembly of Valve and Hose ..................5-68 Assembly of Valve and Hose .................... 5-69 Quick Start Valve and Hose Assembly Maintenance ............

  • Page 49: Maintenance Schedule

    BETTCHER Industries, Inc. Maintenance Maintenance Schedule Description Maintenance Schedule Handpiece Daily Power Unit After Every 80 Hours of Use Hose Assembly As Required General Maintenance • Drain filter bowls daily. • Inspect filter for damage and dirt build-up. Replace when necessary. •...

  • Page 50: Disassembly Of Handpiece

    BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece Step 1: Remove Handpiece from Hose Assembly: • While holding the handpiece, grip the knob assembly with the opposite hand. • Rotate the knob assembly 90° and pull the hose assembly from the handpiece. •...
  • Page 51 BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece (Continued) Step 2: Removal/Disassembly of the Depth Gauge from the Cover: • Loosen, but do not remove, the depth gauge attachment screw(s) located inside the depth gauge. • Slide the depth gauge upward until the depth gauge clamp(s) slide out of the cover plate grooves.
  • Page 52 BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece (Continued) Step 3: Remove Blade: Housing Slot • Hold the tool with the blade side up. • Loosen only the left cover retaining screw. Screwdriver NOTE: A slight tension on the left cover screw will allow the blade housing to stay open on its own.
  • Page 53 BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece (Continued) Step 4: Remove Cover and Blade Housing: • Loosen the cover retaining screws until the cover can be removed. • Remove the blade housing and cover. Blade Housing Cover Plate Frame Cover Retaining Screws (2) Step 5: Remove Pinion: •...
  • Page 54 BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece (Continued) Step 6: Remove Bearing: • Pull the bearing out of the frame. Bearing Frame Bearing Flat Frame Flat Step 7: Remove Drive Adapter: • Pull the drive adapter out of the frame. Drive Adapter Retaining Ring Maintenance...
  • Page 55 BETTCHER Industries, Inc. Maintenance Disassembly of Handpiece (Continued) Step 8: Remove Frame from Power Unit: • Remove attachment screw from inside the frame using the supplied hex wrench. • Remove the frame from the power unit. Manual No. 102481 Maintenance ®...

  • Page 56: Inspection And Maintenance Of Handpiece

    BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Handpiece WARNING Sharp blades may cause cut injury! Always disconnect the air supply prior to servicing. For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades.
  • Page 57 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Handpiece (Continued) Pinion Gear • Check for worn or chipped teeth. Worn out teeth are indicated by rounded off or pointed tops on the teeth. Bearing • Install a new pinion and move the pinion side to side. •...
  • Page 58 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Handpiece (Continued) Drive Adapter Assembly • Inspect the drive adapter assembly for the following. Replace the drive adapter assembly if damaged. • Inspect the square end of the driver for rounded corners. •...

  • Page 59: Blade Sharpening

    BETTCHER Industries, Inc. Maintenance Blade Sharpening WARNING Sharp blades may cause cut injury! Always disconnect the air supply prior to servicing. For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. WARNING After sharpening, all abrasive dust must be completely removed from the handpiece.
  • Page 60 BETTCHER Industries, Inc. Maintenance Blade Sharpening (Continued) Hand Stoning • With the motor running, apply the flat side of the stone to the flat part of the blade. WARNING Sharp blades may cause injury! For proper protection of hands, a protective glove should be used.
  • Page 61 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment WARNING Prior to assembly, be sure all parts are clean and have been inspected for wear per Section 5. Step 1: Grease Cup and Ring ® • Pick up the Whizard Trimmer.
  • Page 62 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 3: Optional Thumb Support Optional Thumb Support • Pick up a spacer ring or optional thumb support. • If the optional thumb support is used, align the thumb support splines with the frame splines.
  • Page 63 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 4: Power Unit • While holding the trimmer, pick up a power unit. Power Unit • Firmly push the power unit towards the bottom of the spacer ring or optional thumb support.
  • Page 64 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 6: Install Drive Adapter • Insert the drive adapter and align the square end with the square hole in the power unit. • The drive adapter should drop in with no force required.
  • Page 65 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 8: Install Pinion • Insert the pinion into the bearing bore. • The pinion should go in with minimal effort and not require pressing. • Do not force the pinion into the bearing.
  • Page 66 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Housing Slot NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open on its own. Step 10: Screwdriver Install Blade •...
  • Page 67 BETTCHER Industries, Inc. Maintenance Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 11: Install Depth Gauge (Optional) • Loosen depth gauge attachment screws. • Slide depth gauge onto the cover. • Adjust the depth gauge to the desired height. •...

  • Page 68: Whizard Quantum Trimvac Handpiece Maintenance

    BETTCHER Industries, Inc. Maintenance ® ® Whizard Quantum TRIMVAC Handpiece Maintenance WARNING Sharp blades may cause injury! For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Always disconnect air supply and remove tool from hose assembly prior to servicing.
  • Page 69 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece Step 1: Remove Blade from Handpiece: ® ® Whizard Quantum TRIMVAC • Hold the tool with the blade side up. • Loosen only the left cover retaining screw, using the supplied 3/32” hex wrench.
  • Page 70 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) ® ® Whizard Quantum TRIMVAC • Hold the tool with the blade side up. • Loosen only the left cover retaining screw. • Insert a screwdriver into the housing slot. •...
  • Page 71 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 2: Remove Vacuum Hose: • ® Slide the Whizard Quantum Air hose out of the clips on the vacuum hose. • Repeat for each clip. • Loosen the screw on the hose clamp.

  • Page 72: Disassembly Of Whizard Quantum Trimvac Handpiece

    BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 3: Remove Handpiece from Hose Assembly: • While holding the handpiece grip the knob assembly with the other hand. • Rotate the knob assembly 90º and pull the hose assembly from the handpiece.
  • Page 73 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 4: Remove Hose Adapter, Cover, and Blade Housing (Continued) Hose Adapter • Separate the parts. Cover Blade Housing ® ® Whizard Quantum TRIMVAC • Loosen the cover retaining screws until the hose adapter / cover and blade housing can be removed.
  • Page 74 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 5: Remove Pinion: • Pull the pinion out of the bearing. Step 6: Remove Bearing: • Pull the bearing out of the frame. Step 7: Remove Drive Adapter: •...
  • Page 75 BETTCHER Industries, Inc. Maintenance ® ® Disassembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 8: Remove Vacuum Hose Bracket: • Loosen the hose bracket screws. • Slide the hose bracket off of the power unit. Step 9: Remove Frame from Power Unit: •...
  • Page 76 BETTCHER Industries, Inc. Maintenance ® ® Inspection and Maintenance of Whizard Quantum TRIMVAC Handpiece WARNING Sharp blades may cause cut injury! Always disconnect the air supply prior to servicing. For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades.

  • Page 77: Inspection And Maintenance Of Whizard Quantum Trimvac Handpiece

    BETTCHER Industries, Inc. Maintenance ® ® Inspection and Maintenance of Whizard Quantum TRIMVAC Handpiece (Continued) Pinion Gear • Check for worn or chipped teeth. Worn out teeth are indicated by rounded off or pointed tops on the teeth. Bearing • Install a new pinion and move the pinion side to side.

  • Page 78: Blade Sharpening Of Whizard Quantum Trimvac Handpiece

    BETTCHER Industries, Inc. Maintenance ® ® Blade Sharpening of Whizard Quantum TRIMVAC Handpiece WARNING Sharp blades may cause cut injury! Always disconnect the air supply prior to servicing. For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades.
  • Page 79 BETTCHER Industries, Inc. Maintenance ® ® Blade Sharpening of Whizard Quantum TRIMVAC Handpiece (Continued) ® ® Whizard Quantum TRIMVAC 18 Sharpening • ® With the trimmer running, insert the blade into the TRIMVAC Sharpener. The plastic cap on the top of the sharpener will guide the handpiece into the sharpener. •...
  • Page 80 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece Prior to assembly, be certain all parts are clean and have been inspected for wear per Section 5. Step 1: Attach Frame to Power Unit: Grease Cup and Ring Power Unit ®...
  • Page 81 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 1: Attach Frame to Power Unit (Continued): • Insert the attachment screw in the frame. • Tighten the attachment screw firmly, using the supplied hex wrench. NOTE: Recommended torque of 115-140 lb-in (13-16 N-m).

  • Page 82: Assembly Of Whizard Quantum Trimvac Handpiece

    BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 3: Install Bearing: • Push the handpiece bearing into the frame bore and align the bearing flat with the frame flat. • The bearing should go in with minimal effort and not require pressing.
  • Page 83 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) ® ® Step 5: Install Hose Adapter onto Housing (Whizard Quantum TRIMVAC 18 Only): • Slide the hose adapter into the housing. Hose Adapter Blade Housing Manual No. 102481 Maintenance 5-37 ®...
  • Page 84 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 6: Attach Housing to Frame: ® ® Whizard Quantum TRIMVAC • Set the blade housing with the hose adapter installed on the frame. Hose Adapter Blade Housing •...
  • Page 85 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 6: Attach Housing to Frame (Continued): ® ® Whizard Quantum TRIMVAC • Insert the hose adapter / cover into the blade housing. • Set the blade housing on the frame. Make sure both the housing and hose adapter / cover are seated properly.
  • Page 86 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 7: Install Blade: ® ® Whizard Quantum TRIMVAC • Hold the tool with the blade side up. • Loosen only the left cover retaining screw using the supplied 3/32” hex wrench.
  • Page 87 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 7: Install Blade (Continued): ® ® Whizard Quantum TRIMVAC • Carefully insert the blade. • Loosen the left cover retaining screw so the housing will close. NOTE: Be certain that the blade is free to move in the housing.
  • Page 88 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 7: Install Blade (Continued): ® ® Whizard Quantum TRIMVAC • Hold the tool with the blade side up. • Loosen only the left cover retaining screw. NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open.
  • Page 89 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 7: Install Blade (Continued): • Carefully insert the blade. • Loosen the left cover retaining screw so the housing will close. NOTE: Be certain that the blade is free to move in the housing.
  • Page 90 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 8: Install Vacuum Hose Bracket: • Slide the hose bracket onto the power unit. • Align the flat on the vacuum hose bracket with the lever relief groove on the power unit. •...
  • Page 91 BETTCHER Industries, Inc. Maintenance ® ® Assembly of Whizard Quantum TRIMVAC Handpiece (Continued) Step 10: Attach Vacuum Hose: • Slide the vacuum hose through the vacuum hose bracket. • Slide the vacuum hose onto the hose adapter. • Tighten the hose clamp screw. •...

  • Page 92: Power Unit Maintenance

    BETTCHER Industries, Inc. Maintenance Power Unit Maintenance Required Tools for Power Unit Maintenance ® 1 – Spanner Wrench (Supplied with your Whizard Quantum Air Trimmer) Disassembly of Power Unit Step 1: Remove Cap • Remove the cap. NOTE: Do not discard the cap. Power Unit Step 2: Unscrew Retainer •...
  • Page 93 BETTCHER Industries, Inc. Maintenance Disassembly of Power Unit (Continued) STEP 3: Slide Components Out Of Handle • Slide the seal plate, gear head, air motor, adapter plate, Handle muffler, and retainer out of the handle. • The parts should slide out easily.
  • Page 94 BETTCHER Industries, Inc. Maintenance Disassembly of Power Unit (Continued) Step 5: Remove Seal Plate • Remove the seal plate from the top of the gear head. • Insert a screwdriver between the seal plate and ring gear and twist to remove the seal plate.

  • Page 95: Inspection And Maintenance Of Power Unit

    BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Power Unit Inspection and maintenance should be performed after every 80 hours of use. Handle • Clean the handle with warm soapy water and a soft brush. Remove any build up from the grooves.
  • Page 96 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Power Unit Continued Seal Plate • Inspect the seal plate I.D. and O.D. for nicks, dents or wear. Replace the seal plate if damaged. (See Seal Plate Maintenance). • Inspect the seal I.D. for nicks, cuts or cracks. Replace the seal if damaged. (See Seal Plate Maintenance).
  • Page 97 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Power Unit Continued Air Motor • Clean all build-up out of the inlet and exhaust ports. • Inspect the air motor for the following and replace or repair the air motor if damage is detected. (See Air Motor Maintenance Section to repair the air motor).
  • Page 98 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Power Unit Continued Adapter Plate • Inspect the adapter plate for cracks or chips. Replace the adapter plate if damaged. • Inspect o-ring for nicks, cuts or tears. Replace the o-ring if damaged. Adapter Plate O-Ring...

  • Page 99: Assembly Of Power Unit

    BETTCHER Industries, Inc. Maintenance Assembly of Power Unit Step 1: Install Seal Plate • Apply a small amount of Shaft Max-Z-Lube to the seal I.D. NOTE: Use only Max-Z-Lube high performance lubricant. • Slide the seal plate over the gear head shaft and onto the gear head bearing.
  • Page 100 BETTCHER Industries, Inc. Maintenance Assembly of Power Unit (Continued) Step 3: Align Adapter Plate • Slide the adapter plate over the pin in the air motor. • Align the exhaust notches on the adapter plate and the air motor. Motor Step 4: Slide Components Into Handle •...
  • Page 101 BETTCHER Industries, Inc. Maintenance Assembly of Power Unit (Continued) Step 5: Install Muffler Slide the muffler into the power unit. Muffler Muffler Installed Step 6: Install Retainer • Screw the retainer firmly into the power unit, using the supplied spanner wrench. The retainer is a left-hand thread, and must be turned to the left (counter clockwise), to tighten.
  • Page 102 BETTCHER Industries, Inc. Maintenance Assembly of Power Unit (Continued) Step 7: Grease Power Unit • Grease the inside of the handle and the inside of the adapter plate with Max-Z-Lube. Grease Inside of Adapter Plate Grease Inside of Handle Step 8: Install Cap •...

  • Page 103: Seal Plate Maintenance

    BETTCHER Industries, Inc. Maintenance Seal Plate Maintenance Required Tools for Seal Plate Maintenance 1 – Small flat head screwdriver Replace Seal Step 1: Remove Seal • Use a small flat head screwdriver to pry the seal out of the seal plate. Seal Plate Screwdriver Seal...

  • Page 104: Air Motor Maintenance

    BETTCHER Industries, Inc. Maintenance Air Motor Maintenance Required Tools for Air Motor Maintenance 1 – Hammer ® Whizard Quantum 1 – Maintenance Kit Gear Teeth Bearing Tool Rotor Upper Bearing Removal Plate Removal Clamps Punch Cup Assembly Air Motor Assembly Tool Maintenance Manual No.

  • Page 105: Disassembly Of Air Motor

    BETTCHER Industries, Inc. Maintenance Disassembly of Air Motor Step 1: Remove Upper Bearing Plate and Bearing • Place upper bearing plate removal clamps around the upper bearing plate and place this assembly into the cup assembly in the maintenance kit. •...
  • Page 106 BETTCHER Industries, Inc. Maintenance Disassembly of Air Motor (Continued) Step 2: Remove Cylinder • Slide the cylinder off the rotor. Cylinder Step 3: Remove Vanes • Remove the vanes from the slots. Vane (5) Maintenance Manual No. 102481 5-60 ® Whizard Quantum Air Operating Instructions and Parts April 17, 2015...
  • Page 107 BETTCHER Industries, Inc. Maintenance Disassembly of Air Motor (Continued) Step 4: Remove Lower Bearing Plate • Set the rotor / lower bearing plate assembly in the upper bearing plate removal clamps. Be sure the Bearing plate sits flush on the clamps. The alignment pin in the lower bearing will sit between the clamps.

  • Page 108: Inspection And Maintenance Of Air Motor

    BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Air Motor Upper and Lower Bearing • Inspect the shields for dents. If damaged, replace the bearing. Center Hub • Rotate the bearing. If you feel a rough or gritty resistance, replace the bearing. •...
  • Page 109 BETTCHER Industries, Inc. Maintenance Inspection and Maintenance of Air Motor Continued Gear Rotor Teeth • Inspect the gear teeth for cracked or broken teeth and replace the rotor if damaged. • Inspect the gear teeth for excessive wear. If the gear teeth are worn to a sharp point, replace the rotor.

  • Page 110: Assembly Of Air Motor

    BETTCHER Industries, Inc. Maintenance Assembly of Air Motor Step 1: Install Rotor • Insert the bearing into the lower bearing plate. • Place the lower bearing plate, with bearing, Bearing in the air motor assembly tool. Line up the pin in the lower bearing plate with the clearance hole in the air motor assembly tool.
  • Page 111 BETTCHER Industries, Inc. Maintenance Assembly of Air Motor (Continued) Step 2: Install Cylinder • Align the exhaust channels on the cylinder and lower bearing plate. • Slide the cylinder over the rotor. • The alignment pin in Cylinder lower bearing plate will slide into the alignment hole in the cylinder.
  • Page 112 BETTCHER Industries, Inc. Maintenance Assembly of Motor (Continued) Step 4: Install Upper Bearing Plate • Slide the upper bearing plate over the rotor shaft. • Upper The alignment pin in the Bearing Plate upper bearing plate will slide into the alignment hole in the cylinder.

  • Page 113: Valve And Hose Assembly Maintenance

    BETTCHER Industries, Inc. Maintenance Valve and Hose Assembly Maintenance Required Tools for Valve and Hose Assembly Maintenance 1 – 1/2” Open End Box Wrench 1 – 9/16” Open End Box Wrench Inspection of Valve and Hose Assembly Exhaust Hose Valve and Hose Assembly •...

  • Page 114: Disassembly Of Valve And Hose

    BETTCHER Industries, Inc. Maintenance Disassembly of Valve and Hose Step 1: Disconnect Exhaust Hose • Remove the hose clamp. • Slide the exhaust hose off of the flange. Hose Clamp Flange Exhaust Hose Step 2: Disconnect Pressure Hose • Unscrew the nut assembly from the compression fitting. •...

  • Page 115: Assembly Of Valve And Hose

    BETTCHER Industries, Inc. Maintenance Assembly of Valve and Hose Step 1: Connect Pressure Hose • Slide the nut assembly over the pressure hose. • Slide the pressure hose onto the compression fitting. • Screw the nut firmly onto the compression fitting. Pressure Hose Compression Fitting...

  • Page 116: Quick Start Valve And Hose Assembly Maintenance

    BETTCHER Industries, Inc. Maintenance Quick Start Valve and Hose Assembly Maintenance Required Tools for Quick Start Valve and Hose Assembly Maintenance 1 – 1/2” Open End Box Wrench 1 – 9/16” Open End Box Wrench Inspection of Valve and Hose Assembly Quick Start Valve and Hose Assembly •...

  • Page 117: Disassembly Of Quick Start Valve And Hose

    BETTCHER Industries, Inc. Maintenance Disassembly of Quick Start Valve and Hose Step 1: Disconnect Exhaust Hose • Remove the hose clamp. • Slide the exhaust hose off of the flange. Hose Clamp Flange Exhaust Hose Step 2: Disconnect Pressure Hose •...

  • Page 118: Assembly Of Quick Start Valve And Hose

    BETTCHER Industries, Inc. Maintenance Assembly of Quick Start Valve and Hose Step 1: Connect Pressure Hose • Screw the disconnect fitting into the inlet fitting. Disconnect Fitting Inlet Fitting Inlet Fitting Disconnect Fitting Step 2: Connect Exhaust Hose • Slide the exhaust hose onto the flange. •...

  • Page 119: Fault Detection And Correction

    BETTCHER Industries, Inc. Maintenance Fault Detection and Correction PROBLEM PROBABLE CAUSE REMEDY Handpiece bearing worn Replace bearing Pinion gear worn Replace pinion Handpiece Teeth on pinion worn Replace pinion Vibration Blade too tight in blade housing Adjust blade housing Product build-up Clean trimmer Clean corrosion from the Pinion gear tight in handpiece...
  • Page 120 BETTCHER Industries, Inc. Maintenance Fault Detection and Correction (Continued) PROBLEM PROBABLE CAUSE REMEDY Air supply hose leaks Replace hose assembly Air supply pressure is too low Set air pressure to 90-100 psi Remove retainer and screw in Retainer is cross threaded properly Motor Does Not Run Adapter plate is damaged...
  • Page 121 BETTCHER Industries, Inc. Maintenance Fault Detection and Correction (Continued) PROBLEM PROBABLE CAUSE REMEDY Set air pressure to Air pressure too low 90-100 psi (6.2-6.9 bar) Mineral oil is not being Fill lubricator (oiler) supplied to tool Replace filter Drain filter bowl Too much water in the air line Drain water traps Replace filter...
  • Page 123 BETTCHER Industries, Inc. Cleaning Section 6 Cleaning CONTENTS OF THIS SECTION Periodic Cleaning During Use....................6-2 Cleaning after Daily Use ......................6-2 Cleaning Solutions ........................6-2 Manual No. 102481 Cleaning ® April 17, 2015 Whizard Quantum Air Operating Instructions and Parts List...
  • Page 124 BETTCHER Industries, Inc. Cleaning Periodic Cleaning During Use Light rinsing during operation is recommended. Thorough rinsing at each break is highly recommended to improve tool performance. Cleaning after Daily Use If handpiece is removed from hose assembly, install cap to prevent water and debris from entering the motor during cleaning.
  • Page 125 BETTCHER Industries, Inc. Service Parts Section 7 Service Parts CONTENTS OF THIS SECTION ® 350 Whizard Quantum Air Head Assembly ................7-4 ® 360 Whizard Quantum Air Head Assembly ................7-6 ® ® Whizard Quantum TRIMVAC 18 Head Assembly ..............7-8 ®...
  • Page 126 Tools and Maintenance Kit ....................7-52 ® ® Whizard TRIMVAC 18 Sharpener Assembly ..............7-54 BETTCHER INDUSTRIES, INC. PROUDLY MANUFACTURES QUALITY PARTS FOR YOUR BETTCHER EQUIPMENT. FOR OPTIMUM PERFORMANCE OF YOUR BETTCHER EQUIPMENT, USE ONLY PARTS MANUFACTURED BY BETTCHER INDUSTRIES, INC.
  • Page 127 BETTCHER Industries, Inc. Service Parts THIS PAGE INTENTIONALLY LEFT BLANK Manual No. 102481 Service Parts ® April 17, 2015 Whizard Quantum Operating Instructions and Parts List...
  • Page 128 BETTCHER Industries, Inc. Service Parts ® 350 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 129 BETTCHER Industries, Inc. Service Parts ® 350 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101793 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing...
  • Page 130 BETTCHER Industries, Inc. Service Parts ® 360 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 131 BETTCHER Industries, Inc. Service Parts ® 360 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101793 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing...
  • Page 132 BETTCHER Industries, Inc. Service Parts ® ® Whizard Quantum TRIMVAC 18 Head Assembly Service Parts Manual No. 102481 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...

  • Page 133: Trimvac

    BETTCHER Industries, Inc. Service Parts ® ® Whizard Quantum TRIMVAC 18 Head Assembly (Continued) Whizard ® Quantum ITEM DESCRIPTION QTY. ® TRIMVAC Grease 101090 Hose Adapter 184322 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing 100996 Pinion 183651 Cover 184477 Blade 184319 Blade Housing...

  • Page 134: 620 Whizard Quantum

    BETTCHER Industries, Inc. Service Parts ® 620 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-10 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 135 BETTCHER Industries, Inc. Service Parts ® 620 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101792 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing...

  • Page 136: Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 625 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-12 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 137 BETTCHER Industries, Inc. Service Parts ® 625 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101792 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing...
  • Page 138 BETTCHER Industries, Inc. Service Parts ® ® Whizard Quantum TRIMVAC 45 Head Assembly Service Parts Manual No. 102481 7-14 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 139 BETTCHER Industries, Inc. Service Parts ® ® Whizard Quantum TRIMVAC 45 Head Assembly (Continued) ® ® TRIMVAC TRIMVAC ITEM DESCRIPTION QTY. 45-Cheese Grease Cup 101090 101090 Attachment Screw 184119 184119 Drive Adapter Assembly 184120 184120 Bearing 100996 100996 Pinion 183365 183365 Cover / Hose Adapter 102160...

  • Page 140: Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 500 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-16 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 141 BETTCHER Industries, Inc. Service Parts ® 500 Whizard Quantum Air Head Assembly (Continued) 500 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101688 Attachment Screw 184119 Drive Adapter Assembly 184120...

  • Page 142: Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 505 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-18 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 143 BETTCHER Industries, Inc. Service Parts ® 505 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 101090 Washer 123523 Bulb 163265 Ring 101576 Cup with Fitting 101089 Frame 101791 Attachment Screw 184119 Drive Adapter Assembly 184120 Bearing...
  • Page 144 BETTCHER Industries, Inc. Service Parts ® 750 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-20 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 145 BETTCHER Industries, Inc. Service Parts ® 750 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101790 Attachment Screw 184119 Drive Adapter Assembly...
  • Page 146 BETTCHER Industries, Inc. Service Parts ® 850 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-22 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 147 BETTCHER Industries, Inc. Service Parts ® 850 Whizard Quantum Air Head Assembly (Continued) Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101790 Attachment Screw 184119 Drive Adapter Assembly...

  • Page 148: 880-B Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 880-B Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-24 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 149 BETTCHER Industries, Inc. Service Parts ® 880-B Whizard Quantum Air Head Assembly (Continued) 880-B Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101790 Attachment Screw 184119...

  • Page 150: 880-S Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 880-S Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-26 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 151 BETTCHER Industries, Inc. Service Parts ® 880-S Whizard Quantum Air Head Assembly (Continued) 880-S Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100996 Frame 101790 Attachment Screw 184119...

  • Page 152: 1850 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1850 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-28 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 153 BETTCHER Industries, Inc. Service Parts ® 1850 Whizard Quantum Air Head Assembly (Continued) 1850 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101790 Attachment Screw 184119...

  • Page 154: 1880 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1880 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-30 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 155 BETTCHER Industries, Inc. Service Parts ® 1880 Whizard Quantum Air Head Assembly (Continued) 1880 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101790 Attachment Screw 184119...

  • Page 156: 1000 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1000 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-32 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 157 BETTCHER Industries, Inc. Service Parts ® 1000 Whizard Quantum Air Head Assembly (Continued) 1000 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101176 Attachment Screw 184119...

  • Page 158: 1300 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1300 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-34 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 159 BETTCHER Industries, Inc. Service Parts ® 1300 Whizard Quantum Air Head Assembly (Continued) 1300 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101176 Attachment Screw 184119...

  • Page 160: 1400 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1400 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-36 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 161 BETTCHER Industries, Inc. Service Parts ® 1400 Whizard Quantum Air Head Assembly (Continued) 1400 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101176 Attachment Screw 184119...

  • Page 162: 1500 Whizard Quantum Air Head Assembly

    BETTCHER Industries, Inc. Service Parts ® 1500 Whizard Quantum Air Head Assembly Service Parts Manual No. 102481 7-38 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 163 BETTCHER Industries, Inc. Service Parts ® 1500 Whizard Quantum Air Head Assembly (Continued) 1500 Whizard ITEM DESCRIPTION QTY. ® Quantum Grease Cup (Parts Not Shown) 100998 Retaining Ring Only 101577 Bulb and Ring Only 173208 Cup with Fitting 100999 Frame 101176 Attachment Screw 184119...

  • Page 164: Lubrication And Lubrication Equipment

    BETTCHER Industries, Inc. Service Parts Lubrication and Lubrication Equipment Part Number Description 103603 Pint of Oil 184282 4 oz. Tube of Max-Z-Lube Grease ® 100608 8 oz. Tube of Whizard Grease ® 143631 14 oz. Cartridge Whizard Grease ® 163328 25 pack - 14 oz.

  • Page 165: Optional Blades

    BETTCHER Industries, Inc. Service Parts Optional Blades Part Number Description 183923 Q350 Cone Blade 101366 Q1850 Serrated Blade 100780 Q1000 / Q1500 Serrated Blade 100781 Q1300 / Q1400 Serrated Blade 102092 Q625 Serrated Blade 101363 Q750 Serrated Blade ® 184401 TRIMVAC 14 Blade ®...

  • Page 166: Blade Sharpening And Steeling Equipment

    BETTCHER Industries, Inc. Service Parts Blade Sharpening and Steeling Equipment Part Number Description 100655 Special Stone (Small Tools) 100660 Special Stone (Large Tools) 100641 Special Steel (Small Tools) 100642 Special Steel (Large Tools) 100650 Ceramic Sharpener ® ™ 163080 350 Whizard EdgeMaster ®...

  • Page 167: Covers, Depth Gauges And Depth Gauge Equipment

    BETTCHER Industries, Inc. Service Parts Covers, Depth Gauges and Depth Gauge Equipment Part Number Description 185128 Poultry Cover 350 101600 Poultry Cover 500 101146 Poultry Cover 620 101192 Poultry Cover Assembly 625 101375 Poultry Cover 750 102242 Depth Gauge Assembly - 625 with Special Cover Assembly 183705 Depth Gauge Assembly –...

  • Page 168: Complete Power Unit Assembly

    BETTCHER Industries, Inc. Service Parts Complete Power Unit Assembly Service Parts Manual No. 102481 7-44 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...

  • Page 169: Refurbished Items Also Available

    BETTCHER Industries, Inc. Service Parts Complete Power Unit Assembly (Continued) Small Whizard ITEM DESCRIPTION QTY. ® Quantum Power Unit Complete Power Unit Assembly (Yellow) 101216 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9) Complete Power Unit Assembly (Sky Blue) 101217 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9) Over-molded Handle with O-Ring (Yellow)*...

  • Page 170: Complete Air Motor Assembly

    BETTCHER Industries, Inc. Service Parts Complete Air Motor Assembly Service Parts Manual No. 102481 7-46 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 171 BETTCHER Industries, Inc. Service Parts Complete Air Motor Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Air Motor Assembly 185942 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8) Upper Bearing 185950 Upper Bearing Plate Assembly 185948 Cylinder 185947 Rotor 185944 Vane Kit (Contains 5 Vanes)

  • Page 172: Complete Valve And Hose Assembly

    BETTCHER Industries, Inc. Service Parts Complete Valve and Hose Assembly Service Parts Manual No. 102481 7-48 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 173 BETTCHER Industries, Inc. Service Parts Complete Valve and Hose Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Valve and Hose Assembly 185137 (Includes Items 1, 12) Valve Assembly 185138 (Includes Items 2, 3, 4, 5, 6, 8a, 8b, 8c, 9, 10, 11, 12) Valve Body 185139 Plug Assembly (includes Plug O-Ring)

  • Page 174: Complete Quick Start Valve And Hose Assembly

    BETTCHER Industries, Inc. Service Parts Complete Quick Start Valve and Hose Assembly Service Parts Manual No. 102481 7-50 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 175 BETTCHER Industries, Inc. Service Parts Complete Quick Start Valve and Hose Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Valve and Hose Assembly 185374 (Includes Items 1, 14) Valve Assembly 185351 (Includes Items 2, 4, 5, 6, 7, 8, 11, 13) Valve Body Assembly (Includes Item 3) 185352 Lever Assembly Kit...

  • Page 176: Tools And Maintenance Kit

    BETTCHER Industries, Inc. Service Parts Tools and Maintenance Kit Service Parts Manual No. 102481 7-52 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 177 BETTCHER Industries, Inc. Service Parts Tools and Maintenance Kit (Continued) PART ITEM DESCRIPTION QTY. NUMBER Spanner Wrench 184134 Hex Wrench 184128 Maintenance Kit 185975 (Includes Items 4, 5, 6, 7, 8, 9) Base Assembly 185976 Rotor Removal Punch 184254 Gear Teeth Cap 185977 Bearing Tool 185978...

  • Page 178: Whizard

    BETTCHER Industries, Inc. Service Parts ® ® Whizard TRIMVAC 18 Sharpener Assembly Service Parts Manual No. 102481 7-54 ® Whizard Quantum April 17, 2015 Operating Instructions and Parts List...
  • Page 179 BETTCHER Industries, Inc. Service Parts ® ® Whizard TRIMVAC 18 Sharpener Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER ® Complete TRIMVAC 18 Sharpener Assembly 184377 (Includes Items 1, 2, 3, 4, 5, 6, 7) Base 184378 Sharpening Rod 183893 Guide 184379 Socket Head Cap Screw 122510...
  • Page 181 BETTCHER Industries, Inc. Contact and Document Information Contact and Section 8 Document Information CONTENTS OF THIS SECTION Contact Addresses and Phone ....................8-2 Document Identification ......................8-2 Software and Duplication ......................8-3 Manual No. 102481 Contact and Document Information ® April 17, 2015 Whizard Quantum Air Operating Instructions and Parts List...
  • Page 182 Industries, Inc. Contact and Document Information Contact Addresses and Phone For additional information, technical support and spare parts, contact your Regional Manager, Distributor, or Bettcher Representative: Bettcher Industries, Inc. BETTCHER GmbH P.O. Box 336 Pilatusstrasse 4 Vermilion, Ohio 44089 CH-6036 Dierikon...
  • Page 183 BETTCHER Industries, Inc. Contact and Document Information Software and Duplication For more information, contact your local Representative or: Bettcher Industries, Inc. Administrative Assistant/Engineering Department PO Box 336 Vermilion, Ohio 44089 Manual No. 102481 Contact and Document Information ® April 17, 2015...

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