Page 1 Operating Instructions & Parts List for the Manual# 101300 Issued: April 16, 2013 TMC# 821 For Assistance: e-mail: quantum@bettcher.com BETTCHER INDUSTRIES INC. 6801 State Route 60 Birmingham, OH 44889 U.S.A. Phone: 440/965-4422 Phone: 800/321-8763 Fax: (440) 328-4535 www.bettcher.com/quantum...
Page 2: Manual
No part of this document may be reproduced or transmitted in any form or any means, electronic or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc. Written permission to reproduce in whole or part is herewith granted to the legal owners of the ®...
Page 3: Table Of Contents
Table of Contents Section 1 ....Safety Section 2 ....Designated Use Section 3 ....Installation Section 4 ....Instructions for Operation Section 5 ....Maintenance Section 6 ....Cleaning Section 7 ....Service Parts Section 8 ....Contact and Document Information...
Page 5: Section 1
Safety Section 1 Safety CONTENTS OF THIS SECTION Signal Words & Signal Word Panels ..................1-2 Safety Symbols ........................1-3 Safety Recommendations and Warnings ................1-4 Safety Features ........................1-6 Ergonomic Features ........................1-6 Noise and Vibration Levels ......................1-6 The information provided in these operating instructions is important to WARNING your health, comfort and safety.
Page 6: Signal Words & Signal Word Panels
Safety SIGNAL WORDS & SIGNAL WORD PANELS Indicates a hazardous situation that, if not avoided, will result in death or DANGER serious injury. (The signal word Danger is in white letters on a safety red background) WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Page 7: Safety Symbols
Safety SAFETY SYMBOLS The safety alert symbol indicates a potential personal injury hazard. It is not used for messages related to property damage. The safety alert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard, keep hands clear...
Page 8: Safety Recommendations And Warnings
Bettcher Industries, Inc. Use only replacement parts manufactured by Bettcher Industries, Inc. Use of substitute parts will void the warranty and may cause injury to operators and damage to equipment.
Page 9 Safety SAFETY RECOMMENDATIONS AND WARNINGS (CONTINUED) If at any time this machine does not appear to operate normally or WARNING exhibits a marked change in performance, it should be immediately shut down, unplugged, and tagged as “UNSAFE” until such time as proper repairs are made and the machine again operates normally.
Page 10: Safety Features
Safety SAFETY FEATURES ® All Whizard Quantum tools have been designed for use with an optional disconnect which will stop blade rotation when the trigger/lever is released. This trigger/lever has been designed in such a way that minimal grip force is required for operation, using three fingers. ERGONOMIC FEATURES Small, Medium, and Large Handle sizes are available to help improve the operator's grip and comfort.
Page 11: Section 2
Bettcher Industries, Inc. Use only replacement parts manufactured by Bettcher Industries, Inc. Use of substitute parts will void the warranty and may cause injury to operators and damage to equipment.
Page 12 Designated Use DESIGNATED USE ® ® The Whizard Quantum Trimmers are specifically designed for use with the Whizard Quantum Drive Unit. They are used for removal of fat and tissue, the recovery of lean meat from fat and as a universal cutting tool in the meat industry.
Page 13 Designated Use RECOMMENDED OPERATION ® Whizard Quantum Trimmers are made for several recommended operations. Ensure that you are using the correct tool for your specific application. The following recommendation list is not intended to be a total and comprehensive listing, but is offered as a guide. Additional applications are possible. Model Q350 / Q360 BEEF KILL / OFFAL POULTRY...
Page 14 Designated Use RECOMMENDED OPERATION (CONTINUED) Model Q620 / Q620A BEEF KILL / OFFAL POULTRY PORK KILL / OFFAL Removing lean from heads Removing lean from turkey Removing eyelids carcasses De-veining livers Cleaning stick wounds Removing lean from turkey Removing eardrums necks Removing lean from heads Removing oil sacks...
Page 15 Designated Use RECOMMENDED OPERATION (CONTINUED) Model Q750 FOAM INDUSTRY PORK KILL PORK CUT Remove defects Remove cheek meat Remove diaphragm lean Flash trimming Remove blood clots from jowls Removal of picnic hearts Model Q850/Q1850 BEEF POULTRY PORK PROCESSING Recover lean from fat Defatting turkey skins External ham defatting Trim lean from rib caps...
Page 16 Designated Use RECOMMENDED OPERATION (CONTINUED) Model Q880-S/Q1880 with adjustable depth gauge TOP ROUNDS / BOTTOM HOG KILL / HOT CUT / HAM ROUNDS / BRISKETS / TURKEY PROCESSING CUBE STEAK MATERIAL Remove skin or hair patches Removing membranes and light Defatting turkey thighs fat covering Trimming pork loins and...
Page 17 Designated Use RECOMMENDED OPERATION (CONTINUED) Model Q1400 with adjustable depth gauge PORK PROCESSING BEEF PROCESSING Defatting: Carcass hair & dirt removal - Whole hams Defatting: - Shoulders - New York strips & sirloin butts - Canadian Backs - Rounds and ribeyes Removing beater marks Scraping leaf lard Model Q1500 with adjustable depth gauge...
Page 18 Designated Use FUNCTION ® Whizard Quantum Trimmers are durable and efficient, promoting higher yields for meat and ® poultry trimming. Whizard Quantum Trimmers are superbly designed for ease of handling while reducing operator fatigue. A vertically hung motor drives a flexible shaft. The flexible shaft drives a rotating blade in the handpiece via a gear and pinion.
Page 19: Section 3
Unpacking and Installation Section 3 Unpacking and Installation CONTENTS OF THIS SECTION Contents ..........................3-2 Work Station ..........................3-3 Optional Thumb Support and Handle Adjustment ..............3-4 Optional Whizard® Micro-Break Hand Strap and Adjustment ..........3-7 Optional Disc Gauge or Depth Gauge Installation ..............3-8 Optional Post Handle Kit ......................3-9 Attaching Whizard Quantum®...
Page 20: Contents
CONTENTS ® The following parts are included with each Whizard Quantum Trimmer. Please check when unpacking and advise your local Bettcher Industries representative if the delivery is incomplete. Models Q350, Q360, Q440, Q500, Q500A, Q505, Q620, Q620A, Q625 PART DESCRIPTION...
Page 21: Work Station
Unpacking and Installation WORK STATION Correct installation is extremely important to achieve maximum efficiency ® for both the Whizard Quantum Trimmer unit being used and the operator. Incorrect installation may possibly hamper the operator's movements and cause undue wear or damage to the driveline and parts of the unit.
Page 22: Optional Thumb Support And Handle Adjustment
Unpacking and Installation OPTIONAL THUMB SUPPORT AND HANDLE ADJUSTMENT ® Your Whizard Quantum Trimmer has been supplied with a spacer ring or optional thumb support. If using the optional thumb support, the operator's thumb should be fully supported and rest comfortably in the support. The thumb support has been optimized to fit most hands comfortably.
Page 23 Unpacking and Installation OPTIONAL THUMB SUPPORT AND HANDLE ADJUSTMENT (CONTINUED) ® The Whizard Quantum Trimmers have been designed to allow the head of the tool and the thumb support to be rotated relative to the handle. In this way, the tool can be adjusted to position the blade properly to the product while the handle can be set to allow the operator to have a comfortable position for ARROW...
Page 24 Unpacking and Installation OPTIONAL THUMB SUPPORT AND HANDLE ADJUSTMENT (CONTINUED) NOTE: It may be necessary to rotate the grease cup to a new position to adjust the thumb support to the desired position. • Rotate the handle to a new position and push it forward to engage the frame splines. NOTE: The handle can be adjusted to suit the operator and the work station by pulling the handle back away from the frame and re-locating it on another set of notches on the frame tube.
Page 25: Optional Whizard® Micro-Break Hand Strap And Adjustment
Unpacking and Installation ® OPTIONAL WHIZARD MICRO-BREAK HAND STRAP AND ADJUSTMENT ® The Whizard Micro-Break Hand Strap has been designed to allow the user to relax the fingers of the hand between work cycles GROMMET while maintaining control of the trimmer, which can be beneficial and may reduce risks SECONDARY STRAP associated with stress.
Page 26: Optional Disc Gauge Or Depth Gauge Installation
Unpacking and Installation OPTIONAL DISC GAUGE OR DEPTH GAUGE INSTALLATION Optional Disc Gauges for Models Q850, Q1850, Q1000 ADJUSTMENT KNOB and Q1300 Optional adjustable disc gauges are available for the Q1000 and Q1300 trimmers. Refer to Section 7, Service Parts to order. •...
Page 27: Optional Post Handle Kit
Unpacking and Installation OPTIONAL POST HANDLE KIT To reduce the possibility of cumulative trauma to the wrist caused by the excessive bending (Ulnar Deviation) necessary to perform certain trimming or defatting operations, a post handle ® option is available for all Whizard Quantum Trimmers.
Page 28: The Disconnect Casing
Unpacking and Installation ® ATTACHING WHIZARD QUANTUM TRIMMER TO THE WHIZARD ® QUANTUM DRIVELINE The Disconnect Casing • Hold the trimmer in the hand you will use in operation, and with the other hand, grasp the casing and push it into the end of the tool through the handle retaining knob. •...
Page 29: Non-Disconnect Models
Unpacking and Installation ® ATTACHING WHIZARD QUANTUM TRIMMER TO THE WHIZARD ® QUANTUM DRIVELINE Non-Disconnect Models • ® Hold Whizard Quantum Trimmer in the hand you will use in operation. • ® With opposite hand, grasp the Whizard Quantum Driveline and push it through handle retaining knob.
Page 30 Unpacking and Installation ® ATTACHING WHIZARD QUANTUM DRIVELINE TO THE WHIZARD ® QUANTUM DRIVE UNIT ® Install Whizard Quantum Driveline to Disconnect Body ® Insert proper end of the Whizard Quantum Driveline into disconnect body. The driveline will latch in place when fully inserted into disconnect body.
Page 31: Preparation For Operation
Unpacking and Installation PREPARATION FOR OPERATION Sharp blades may cause cut injury! WARNING For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Metal mesh gloves are recommended for the free hand. ALWAYS check to ensure that the blade is free to rotate in the machine prior to starting.
Page 32: Manual No
Unpacking and Installation THIS PAGE INTENTIONALLY LEFT BLANK 3-14 Unpacking and Installation Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 33: Section 4
Instructions for Operation Section 4 Instructions for Operation CONTENTS OF THIS SECTION Operating Instructions ......................... 2 Optional Disc Gauges for Models Q850, Q1850, Q1000 and Q1300 ......... 3 Adjustable Depth Gauge for Models Q880 (S&B), Q1880, Q1400 and Q1500 Only ....3 Steeling the Blade ........................
Page 34: Operating Instructions
Instructions for Operation OPERATING INSTRUCTIONS ® Always hold the handpiece of the Whizard Quantum Trimmer with your thumb extended. Let the handpiece rest naturally in the palm of the hand in a relaxed manner. Each person should be allowed to hold the handpiece in a position that is most comfortable to them. The most-used motion is a long sweeping or gliding stroke across the trimming surface.
Page 35: Optional Disc Gauges For Models Q850, Q1850, Q1000 And Q1300
Instructions for Operation OPERATING INSTRUCTIONS (CONTINUED) Optional Disc Gauges for Models Q850, Q1850, Q1000 ADJUSTMENT KNOB and Q1300 Optional adjustable disc gauges are available for the Q1000 and Q1300 trimmers. Refer to Section 7, Service Parts to order. To adjust depth: •...
Page 36: Steeling The Blade
Instructions for Operation STEELING THE BLADE Use the Whizard Special Steel anytime you feel the edge of the blade needs to be raised for better cutting action. Steeling For Model Q360, Q505, Q625, Q850, Q880, Q1850, Q1880, Q1000, Q1300, Q1400 and Q1500 ®...
Page 37 Whizard Edge Master Steels. For more information contact your Sales Representative at Bettcher Industries. Refer to Section 7, Blade Sharpening and Steeling Equipment. Replace or sharpen the blade if this procedure does not improve the cutting action. Blade running ®...
Page 38: Blade Changing
Instructions for Operation BLADE CHANGING Sharp blades may cause cut injury! WARNING For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Metal mesh gloves are recommended for the free hand. Keep hands away from moving blade.
Page 39 Instructions for Operation BLADE CHANGING (CONTINUED) Blade Installation • Turn the tool over so the blade side is +286,1* 6/27 • Spread open the blade housing with a screwdriver. NOTE: A slight tension on the left cover screw will allow the blade housing to stay )5$0( 6833257 32,17 open on its own.
Page 40 Instructions for Operation BLADE CHANGING (CONTINUED) Blade Installation (Continued) • Adjust the housing for proper running clearance. The blade should turn freely with a slight side-to-side motion. This leaves room for the grease. WARNING! Make certain that the blade is free to rotate in the housing. If the blade does not turn freely, it may cause the tool to rotate in the hand.
Page 41 Instructions for Operation BLADE CHANGING (CONTINUED) Blade is too loose • If the blade is too loose in the housing, adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly. Check the housing for proper running clearance and retighten the left cover screw to 35 in-lb.
Page 42 Instructions for Operation THIS PAGE INTENTIONALLY LEFT BLANK 4-10 Instructions for Operation Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer January 16, 2015...
Page 43: Section 5
Maintenance Section 5 Maintenance CONTENTS OF THIS SECTION Remove Whizard Quantum® Driveline from disconnect body ............ 2 Removing Whizard Quantum® Trimmer From the Whizard Quantum® Driveline ...... 3 Non-Disconnect Models......................3 Disconnect Models ......................... 3 Disassembly of Handpiece......................4 Daily Inspections & Maintenance ....................8 Driver Assembly Inspection and Replacement .................
Page 44: Remove Whizard Quantum® Driveline From Disconnect Body
Maintenance ® REMOVE WHIZARD QUANTUM DRIVELINE FROM WHIZARD ® QUANTUM DRIVE UNIT ® Remove Whizard Quantum Driveline from disconnect body Hold driveline assembly around the top exposed portion, just below the disconnect body. Push casing retainer latch inward and pull driveline down and out of disconnect body. CASING RETAINER DISCONNECT BODY LATCH...
Page 45: Removing Whizard Quantum® Trimmer From The Whizard Quantum® Driveline
Maintenance ® REMOVING WHIZARD QUANTUM TRIMMER FROM THE ® WHIZARD QUANTUM DRIVELINE Non-Disconnect Models • ® Hold Whizard Quantum Trimmer in the hand you will use in operation. • With opposite hand, press the latch button in the handle retaining knob. •...
Page 46: Disassembly Of Handpiece
Maintenance DISASSEMBLY OF HANDPIECE Remove the Blade from the Tool +286,1* 6/27 • Hold the tool in your hand. • Loosen only the left cover retaining screw (Item #1). • With a screwdriver held in your other )5$0( 6833257 32,17 hand, insert the screwdriver in the housing slot (Item #2).
Page 47 Maintenance DISASSEMBLY OF HANDPIECE (CONTINUED) Remove the Handle Retaining Knob • Turn retaining knob counterclockwise. +$1'/( 5(7$,1,1* .12% Remove the Handle from the Tool • +$1'/( Pull the handle off the tube. • Remove the handle spacer ring or optional thumb support.
Page 48 Maintenance DISASSEMBLY OF HANDPIECE Remove the Blade Housing and Cover Plate • Loosen cover retaining screws until the &29(5 5(7$,1,1* cover is free. 6&5(:6 )5$0( NOTE: The screws will stay in the frame. • Remove the blade housing. • Pull the pinion out of the frame.
Page 49 Maintenance DISASSEMBLY OF HANDPIECE (CONTINUED) Remove the Bearing from the Frame • The bearing is pulled out from the front of the tool. • Use a screwdriver to reach into the bearing and catch the bearing grease groove. • While pulling upward, try to rotate the bearing back and forth.
Page 50: Daily Inspections & Maintenance
Maintenance DAILY INSPECTIONS & MAINTENANCE WARNING Inspection of all parts for excessive wear is critical to ensure proper and safe operation. Vibration or lock-up may occur as a result of the use of excessively worn parts. Sharp blades may cause cut injury! Always disconnect power and remove the tool from the Whizard ®...
Page 51 Maintenance DAILY INSPECTIONS & MAINTENANCE (CONTINUED) Blade Housing Wear • Inspect the inner diameter of the housing for wear. • Look for evidence of the blade rubbing the inner wall of the housing. • When holding the housing with a new blade installed, if the split in the housing touches the other side, and the blade is still loose, the housing needs to be replaced.
Page 52 Maintenance DAILY INSPECTIONS & MAINTENANCE (CONTINUED) Cover Plate • Look for signs of corrosion or wear on the cover. • Pay special attention to the area covering the gear teeth. • If the edge of the cover is worn, exposing the pinion and blade teeth, the cover should be replaced.
Page 53 Maintenance DAILY INSPECTIONS & MAINTENANCE (CONTINUED) ® Whizard Quantum Driveline • ® The Whizard Quantum Driveline includes a casing and flexible shaft that is factory FLEXSHAFT DRIVER lubricated and does not require ongoing maintenance lubrication. • NOTE: The flexible shaft is not removable from the casing.
Page 54 Maintenance DAILY INSPECTIONS & MAINTENANCE (CONTINUED) ® Whizard Quantum Driveline Replacement • When the driveline needs to be replaced, the driver assembly may be retained and reused. • Hold the driveline (#1) in a vise. • Unscrew the driver assembly (#4) by turning counterclockwise using the wrench flats on the drive end assembly.
Page 55: Driver Assembly Inspection And Replacement
Maintenance DRIVER ASSEMBLY INSPECTION AND REPLACEMENT Inspection of the Driver Assembly • Make certain the driver shaft and tip rotate freely and also that they can slide back and forth freely. • Check for wear on the bearing at the end of the tube assembly. If the bearing flange is excessively worn, replace the tube assembly.
Page 56 Maintenance DRIVER ASSEMBLY INSPECTION AND REPLACEMENT (CONTINUED) Assembly of the Driver Assembly Do not overtighten the driver tip. Doing so could break the driver shaft. • Apply Max-Z-lube to the 2 bearing areas of the driver shaft. • Insert the driver shaft into the tube assembly. •...
Page 57: Blade Sharpening
Maintenance BLADE SHARPENING Sharp blades may cause cut injury! WARNING For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. After sharpening, all abrasive dust must be completely removed from the handpiece.
Page 58: Assembly Of Handpiece
Maintenance ASSEMBLY OF HANDPIECE Sharp blades may cause cut injury! WARNING For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Metal mesh gloves are recommended for the free hand. Keep hands away from moving blade.
Page 59 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Pinion Installation • The pinion should fit freely into the bearing. Blade Housing and Cover Plate Installation • Set the blade housing on the frame and put the cover plate on. • While holding the cover plate firmly against the 3,1,21 housing and frame start the two cover retaining screws.
Page 60 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Grease Cup and Ring • ® Pick up the Whizard Trimmer. GREASE CUP • Pick up the grease cup and ring. Apply a small ® amount of Whizard Quantum High Performance GREASE RING Grease to the frame o-rings. •...
Page 61 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Thumb Support Angle Adjustment • Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support. • Rotate the thumb rest to a new position. •...
Page 62 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Handle • While holding the trimmer, pick up a handle. +$1'/( • Firmly push the handle towards the bottom of the spacer ring or optional thumb support. Align the handle spline with the splines on the front of the tube. •...
Page 63 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Blade Installation WARNING Sharp blades may cause cut injury! For proper protection of hands, a protective glove should be used when operating this equipment and during the handling of blades. Metal mesh gloves are recommended for the free hand. Be certain that the blade is free to rotate in the housing.
Page 64 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Blade Installation (Continued) • Adjust the housing for proper running clearance. The blade should turn freely with a slight side-to-side motion. This leaves room for the grease WARNING! Make certain that the blade is free to rotate in the housing. If the blade does not turn freely, it may cause the tool to rotate in the hand.
Page 65 Maintenance ASSEMBLY OF HANDPIECE (CONTINUED) Blade Installation (Continued) Blade is too loose • If the blade is too loose in the housing, adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly. Check the housing for proper running clearance and retighten the left cover screw to 35 in-lb.
Page 66: Optional Disc Gauge Or Depth Gauge Installation And Adjustment
Maintenance OPTIONAL DISC GAUGE OR DEPTH GAUGE INSTALLATION AND ADJUSTMENT Optional Disc Gauges for Models Q850, Q1850, Q1000 ADJUSTMENT KNOB and Q1300 Optional adjustable disc gauges are available for the Q850, Q1850, Q1000 and Q1300 trimmers. Refer to Section 7, Service Parts to order.
Page 67 Maintenance OPTIONAL DISC GAUGE OR DEPTH GAUGE INSTALLATION AND ADJUSTMENT (CONTINUED) Adjustable Depth Gauge for Models Q880 (B&S), Q1880, Q1400 and Q1500 Only These tools come equipped with an adjustable depth gauge for setting a controlled product trim thickness. The depth gauge can be adjusted for cuts up to ¼”...
Page 68: Optional Whizard® Micro-Break Hand Strap And Adjustment
Maintenance ® OPTIONAL WHIZARD MICRO-BREAK HAND STRAP AND ADJUSTMENT ® The Whizard Micro-Break Hand Strap has been designed to allow the user to relax the GROMMET fingers of the hand between work cycles while maintaining control of the trimmer, SECONDARY STRAP which can be beneficial and may reduce risks associated with stress.
Page 69: Optional Post Handle Kit And Adjustment
Maintenance OPTIONAL POST HANDLE KIT AND ADJUSTMENT To reduce the possibility of cumulative trauma to the wrist caused by the excessive bending (Ulnar Deviation) necessary to perform certain trimming or defatting operations, a post handle ® option is available for all Whizard Quantum Trimmers.
Page 70: Fault Detection And Correction
Maintenance FAULT DETECTION AND CORRECTION PROBLEM PROBABLE CAUSE REMEDY Inside bore of handpiece Replace frame. frame worn out. Worn handpiece bearing. Replace. Worn pinion gear. Replace. Worn teeth on blade or Replace. pinion gear. Handpiece Vibration Adjust blade housing. If still too Blade too loose in blade loose, try a new blade in the housing.
Page 71 Maintenance FAULT DETECTION AND CORRECTION (CONTINUED) PROBLEM PROBABLE CAUSE REMEDY Sharpening can best be accom- Improperly sharpened ® plished by use of a Whizard blades will cause loss of Model 210 Universal Blade production, increase ® Sharpener, or Bettcher wear of parts, and opera- Dull Blade AutoEdge.
Page 72 Maintenance THIS PAGE INTENTIONALLY LEFT BLANK 5-30 Maintenance Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 73: Section 6
The recommended cleaning solution for the Whizard Quantum Trimmer is eXtra© Heavy Duty Cleaner. eXtra© Heavy Duty Cleaner, (PN: 184332), is a concentrated cleaner and degreaser for food processing equipment. Contact Bettcher Industries, Inc. for details. Manual No. 101300 Cleaning ®...
Page 74 Cleaning CLEANING SOLUTIONS Avoid the use of aggressive cleaning products as they will damage the aluminum handle assembly. ® Do not use hydrocarbon solvents on the Whizard Quantum Driveline. This will cause driveline to shrink in length and become brittle. CLEANING PRIOR TO ASSEMBLY Prior to assembly, be sure all parts are clean and have been inspected for wear.
Page 75 Bettcher Industries, Inc. Use only replacement parts manufactured by Bettcher Industries, Inc. Use of substitute parts will void the warranty and may cause injury to operators and damage to equipment.
Page 76 Service Parts Section 7 Service Parts CONTENTS OF THIS SECTION (CONTINUED) Whizard Q1850 Assembly .....................7-32 Whizard Q1880 Assembly .....................7-36 Whizard Q1000 Assembly .....................7-38 Whizard Q1300 Assembly .....................7-42 Whizard Q1400 Assembly .....................7-46 Whizard Q1500 Assembly .....................7-48 Whizard Quantum® Driveline Assembly ................7-50 Optional Post Handle ......................7-52 Cleaning Solution ........................7-54 Cleaning Equipment ......................7-54...
Page 77 Service Parts THIS PAGE INTENTIONALLY LEFT BLANK Manual No. 101300 Service Parts ® March 16, 2015 Operating Instructions and Parts List for the Whizard Quantum Trimmer...
Page 78: Whizard Q350 Assembly
Service Parts WHIZARD Q350 ASSEMBLY Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 79 Service Parts WHIZARD Q350 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101640 Frame o-rings (2 required) 103388...
Page 80: Whizard Q360 Assembly
Service Parts WHIZARD Q360 ASSEMBLY Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 81 Service Parts WHIZARD Q360 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101640 Frame o-rings (2 required) 103388...
Page 82: Whizard Q440 Assembly
Service Parts WHIZARD Q440 ASSEMBLY Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 83 Service Parts WHIZARD Q440 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101677 Frame o-rings (2 required) 103388...
Page 84: Whizard Q500 Assembly
Service Parts WHIZARD Q500 ASSEMBLY 7-10 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 85 Service Parts WHIZARD Q500 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101615 Frame o-rings (2 required) 103388...
Page 86: Whizard Q500A Assembly
Service Parts WHIZARD Q500A ASSEMBLY 7-12 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 87 Service Parts WHIZARD Q500A ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101616 Frame o-rings (2 required) 103388...
Page 88: Whizard Q505 Assembly
Service Parts WHIZARD Q505 ASSEMBLY 7-14 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 89 Service Parts WHIZARD Q505 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101615 Frame o-rings (2 required) 103388...
Page 90: Whizard Q620 Assembly
Service Parts WHIZARD Q620 ASSEMBLY 7-16 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 91 Service Parts WHIZARD Q620 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101086 Frame o-rings (2 required) 103388...
Page 92: Whizard Q620A Assembly
Service Parts WHIZARD Q620A ASSEMBLY 7-18 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 93 Service Parts WHIZARD Q620A ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101127 Frame o-rings (2 required) 103388...
Page 94: Whizard Q625 Assembly
Service Parts WHIZARD Q625 ASSEMBLY 7-20 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 95 Service Parts WHIZARD Q625 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 101090 Parts for Grease Cup Washer 123523 Retainer Ring Only 101576 Bulb 163265 Base and Fitting 101089 Frame Assembly 101086 Frame o-rings (2 required) 103388...
Page 96: Whizard Q750 Assembly
Service Parts WHIZARD Q750 ASSEMBLY 7-22 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 97 Service Parts WHIZARD Q750 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Bulb and Washer 173208 Retainer Ring Only 101577 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 98: Whizard Q850 Assembly
Service Parts WHIZARD Q850 ASSEMBLY 7-24 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 99 Service Parts WHIZARD Q850 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 100 Service Parts WHIZARD Q850 ASSEMBLY (CONTINUED) 7-26 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 101 Service Parts WHIZARD Q850 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Spacer Ring (Small Handle) 101030 Handle Spacer Ring (Medium and Large Handles) 101130 Thumb Support Assembly 101021 Disc gauge Kit (Optional) Q850-S (Skinner) 183801 Parts for Disc Gauge Knob 183791 Frame Assembly 183798...
Page 102: Whizard Q880-B Assembly
Service Parts WHIZARD Q880-B ASSEMBLY 7-28 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 103 Service Parts WHIZARD Q880-B ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 104: Whizard Q880-S Assembly
Service Parts WHIZARD Q880-S ASSEMBLY 7-30 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 105 Service Parts WHIZARD Q880-S ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 106: Whizard Q1850 Assembly
Service Parts WHIZARD Q1850 ASSEMBLY 7-32 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 107 Service Parts WHIZARD Q1850 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 108 Service Parts WHIZARD Q1850 ASSEMBLY (CONTINUED) 7-34 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 109 Service Parts WHIZARD Q1850 (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Spacer Ring (Small Handle) 101030 Handle Spacer Ring (Medium and Large Handles) 101130 Thumb Support Assembly 101021 Disc gauge Kit (Optional) Q1850-K 184479 Parts for Disc Gauge Knob 183791 Frame Assembly 183798 Spring 121635...
Page 110: Whizard Q1880 Assembly
Service Parts WHIZARD Q1880 ASSEMBLY 7-36 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 111 Service Parts WHIZARD Q1880 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 101406 Frame o-rings (2 required) 103388...
Page 112: Whizard Q1000 Assembly
Service Parts WHIZARD Q1000 ASSEMBLY 7-38 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 113 Service Parts WHIZARD Q1000 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 100956 Frame o-rings (2 required) 103388...
Page 114 Service Parts WHIZARD Q1000 ASSEMBLY (CONTINUED) 7-40 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 115 Service Parts WHIZARD Q1000 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Spacer Ring (Small Handle) 101030 Handle Spacer Ring (Medium and Large Handles) 101130 Thumb Support Assembly 101021 Disc gauge Kit (Optional) Q1000-S (Skinner) 183792 Q1000-F (Fat) 183793 Q1000-N (Special) 184365 Parts for Disc Gauge Knob...
Page 116: Whizard Q1300 Assembly
Service Parts WHIZARD Q1300 ASSEMBLY 7-42 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 117 Service Parts WHIZARD Q1300 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 103060 ® Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 100956 Frame o-rings (2 required) 103388...
Page 118 Service Parts WHIZARD Q1300 ASSEMBLY (CONTINUED) 7-44 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 119 Service Parts WHIZARD Q1300 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Spacer Ring (Small Handle) 101030 Handle Spacer Ring (Medium and Large Handles) 101130 Thumb Support Assembly 101021 Disc gauge Kit (Optional) Q1300-S (Skinner) 183794 Q1300-F (Fat) 183795 Q1300-K (Kebab) 184993 Parts for Disc Gauge Knob...
Page 120: Whizard Q1400 Assembly
Service Parts WHIZARD Q1400 ASSEMBLY 7-46 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 121 Service Parts WHIZARD Q1400 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 100956 Frame o-rings (2 required) 103388...
Page 122: Whizard Q1500 Assembly
Service Parts WHIZARD Q1500 ASSEMBLY 7-48 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 123 Service Parts WHIZARD Q1500 ASSEMBLY (CONTINUED) ITEM DESCRIPTION PART NUMBER Handle Retaining Knob 100649 ® 103060 Whizard Strap Assembly Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 Frame Assembly 100956 Frame o-rings (2 required) 103388...
Page 124: Whizard Quantum® Driveline Assembly
Service Parts ® WHIZARD QUANTUM DRIVELINE ASSEMBLY 7-50 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 125 Service Parts ® WHIZARD QUANTUM DRIVELINE ASSEMBLY (CONTINUED) ITEM DESCRIPTION WITHOUT DISCONNECT WITH DISCONNECT 48” 60” 84” 48” 60” 84” Driveline Assembly Complete Large 101051 101054 102671 Diameter (Includes 1,2,5,6) Driveline Assembly Complete Large 101055 101056 102672 Diameter (Includes 1,3,4,5,6) Driveline Assembly Complete Small 102755 102756...
Page 126: Optional Post Handle
Service Parts OPTIONAL POST HANDLE 7-52 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 127 Service Parts OPTIONAL POST HANDLE (CONTINUED) ITEM DESCRIPTION PART NUMBER Post Handle Kit (Includes items 1-8) 101280 Clamp Ring 101131 Post 183622 Hex Washer Head Bolt 183623 Hex flange Nut 183633 Post Handle (Extra Small) 101253 Arm Rest Assembly 183624 Arm Rest Strap Assembly 183630 Knob Assembly...
Page 128: Cleaning Solution
Service Parts ALSO AVAILABLE Cleaning Solution PART DESCRIPTION NUMBER 184331 EXTRA© HEAVY DUTY CLEANER (CASE - Four 1 Gallon Jugs) 184332 EXTRA© HEAVY DUTY CLEANER (1 GALLON) Cleaning Equipment PART DESCRIPTION NUMBER 184334 Handpiece Cleaning Kit (Contains the following) 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush...
Page 129: Also Available (Continued)
Service Parts ALSO AVAILABLE (CONTINUED) Lubrication and Lubrication Equipment PART DESCRIPTION NUMBER 102609 ® 13.5 oz. Cartridge of Whizard Quantum High Performance Grease 103271 ® 30 pack - 13.5 oz. Cartridge of Whizard Quantum High Performance Grease 184282 4 oz. tube of Max-Z- Lube Grease 102612 ®...
Page 130: Blade Sharpening And Steeling Equipment
Service Parts ALSO AVAILABLE (CONTINUED) Blade Sharpening and Steeling Equipment PART DESCRIPTION NUMBER 100655 Special Stone (Small) 100660 Special Stone (Large) 100641 Special Steel (Small) 100642 Special Steel (Large) 100650 Ceramic Sharpener 163080 ® ™ Q350 Whizard EdgeMaster 163074 ® ™...
Page 131 Service Parts ALSO AVAILABLE (CONTINUED) Covers and Depth Gauges PART DESCRIPTION NUMBER 185128 Poultry Cover Q350 185129 Poultry Cover Q440 101600 Poultry cover Q500 101602 Poultry Cover Q505 101146 Poultry Cover Q620 101192 Poultry Cover Assembly Q625 102242 Q625 Depth Gage Kit 101375 Poultry Cover Q750 183705...
Page 132 Service Parts THIS PAGE INTENTIONALLY LEFT BLANK 7-58 Service Parts Manual No. 101300 ® Operating Instructions and Parts List for the Whizard Quantum Trimmer March 16, 2015...
Page 133 Contact and Document Information Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Address and Phone ....................8-2 Document Identification ......................8-2 Manual No. 101300 Contact and Document Information ® January 16, 2015 Operating Instructions and Parts List for the Whizard Quantum Trimmer...
Page 134 Contact and Document Information CONTACT ADDRESS AND PHONE For additional information, technical support and spare parts, contact your Regional Manager, Distributor, or Bettcher Representative: Bettcher Industries, Inc. BETTCHER GmbH P.O. Box 336 Pilatusstrasse 4 Vermilion, Ohio 44089 CH-6036 Dierikon SWITZERLAND...

BETTCHER INDUSTRIES Whizard Quantum Series Operating Instructions & Parts List Manual

Table of Contents

Section 3 Unpacking and Installation

Section 4 Instructions for Operation

Section 5 Maintenance

Section 7 Service Parts

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