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Diesel equipped vehicles must use supplied
1/2" x 1-1/4" cap screws between frame and
intercooler to prevent intercooler damage
during assembly and use.
15. Repeat steps 5–9 on the driver's side.
16. Rotate the mount up against the truck frame.
Insert a 1/2" x 1-1/4" cap screw and 1/2" washer
into the truck frame and out through the inner
rear hole at the front of the mount. Attach a
1/2" locknut and hand tighten.
1/2" x 1-1/2" Cap Screw
1/2" x 1-1/4" Cap Screw
(Insert from inside of
frame, driver's side only)
1/2" x 1-1/2" Cap Screw
(Insert from
inside of frame)
17. Insert a 1/2" x 1-1/4" cap screw into the truck frame
and out through the inner front hole in the driver-side
mount. Attach a 1/2" locknut and hand tighten.
18. Insert a 1/2" x 1-1/2" cap screw and 1/2" washer
into the truck frame and out through the outer
rear hole in the mount. Attach a 1/2" washer and
locknut and hand tighten.
19. Insert a 1/2" x 1-1/2" cap screw into the truck
frame and out through the outer front hole in the
mount. Attach a 1/2" locknut and hand tighten.
20. Install two more 1/2" x 1-1/2" cap screws through
the holes in the mount and rear bracket. Attach
locknuts to fully secure the rear bracket to the
mount. Hand tighten fasteners.
21. Install the cross bar using four 1/2" x 1-1/2" cap
screws and 1/2" locknuts. Hand tighten fasteners.
Lit. No. 69656, Rev. 03
UNDERCARRIAGE INSTALLATION
CAUTION
22. Fully tighten rear bracket fasteners according to
the torque chart.
23. Make sure the mounts are tight up against the
truck frame. Fully tighten the fasteners securing
the mount to the truck frame and rear bracket
according to the torque chart.
24. Remove the plastic bracket holding the metallic
cooling lines from the passenger side of the truck
frame. Stack three 1/2" washers over the bracket
fastener.
Remove bracket and
add three washers
25. Reinsert the fastener into the original hole to hold
its position. Wrap the cable tie around the entire
frame and tubing behind the bracket. Do not wrap
cable tie over any other wires or tubes, or go
inside the truck frame.
6
Place cable tie around entire
frame and under all cables
March 15, 2010
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