Pfaff 1183-712/02 Adjustment Manual
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Pfaff 1183-712/02 Adjustment Manual

Pfaff 1183-712/02 Adjustment Manual

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®
Industrial
1183
-712/02
ADJUSTMENT MANUAL
This Adjustment Manual is valid for machines
from the following serial numbers onwards:
# 6 001 000
296-12-18 611/002
Justieranleitung engl. 06.09

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Summary of Contents for Pfaff 1183-712/02

  • Page 1 ® Industrial 1183 -712/02 ADJUSTMENT MANUAL This Adjustment Manual is valid for machines from the following serial numbers onwards: # 6 001 000 296-12-18 611/002 Justieranleitung engl. 06.09...
  • Page 2 The reprinting, copying or translation of PFAFF Adjustment Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...

  • Page 3: Table Of Contents

    Index Contents ................. Chapter - Page Adjustment ........................ 12 - 1 Tools, gauges and other accessories for adjusting ............12 - 1 Abbreviations ......................12 - 1 Explanation of the symbols ..................12 - 1 Checking and adjusting aids ..................12 - 2 Adjusting the basic machine ..................

  • Page 4: Adjustment

    Adjustment Adjustment On the PFAFF 1183-712/02 no adjustable clamp should be fastened to the needle bar! This could cause damage to the special coating of the needle bar. Please observe all notes from Chapter 1 Safety of the instruction manual! In particular care must be taken to see that all protective devices are refitted properly after adjustment, see Chapter 1.06 Danger warnings of the...

  • Page 5: Checking And Adjusting Aids

    Adjustment Checking and adjusting aids With the aid of blocking pin 1 (part No. 13-033346-05) and if necessary adjustment gauge 3 (part No. 61-111 639-70) the machine can be blocked in the following positions for adjustment Fig. 12 - 01 Needle bar position 1.8 mm past b.d.c.

  • Page 6: Adjusting The Basic Machine

    Adjustment Adjusting the basic machine Preliminary adjustment of the needle height .05.01 Requirement When the needle bar 1 is at its t.d.c., the needle point should be 21 mm above the needle plate. 21 mm Fig. 12 - 02 Without twisting it, adjust needle bar 1 (screw 2) in accordance with the requirement. 12 - 3...

  • Page 7: Needle In Needle Hole Centre

    Adjustment Needle in needle hole centre .05.02 Requirement The needle should penetrate in the exact centre of the needle hole. 96-012 Fig. 12 - 03 Position the needle in the needle hole. Loosen screws 1, 2 and 3. Adjust the needle bar frame 4 in accordance with the requirement. Tighten screw 2 and slightly tighten screw 3.

  • Page 8: Hook Shaft Bearing And Toothed Belt Tension

    Adjustment Hook shaft bearing and toothed belt tension .05.03 Requirement 1. The front edge of the hook shaft 5 should be at a distance of 14.5 mm from the centre of the needle, whereby the groove in the hook shaft bearing 1 (see arrow) should be pa- rallel to the bed plate and point away from the direction of sewing.

  • Page 9: Hook Lubrication

    Adjustment Hook lubrication .05.04 Requirement 1. The centrifugal disk 1 must be positioned 1.5 mm in front of the oil ring 3. 2. When the machine is running at full speed, after approx. 10 seconds a mark should be made by a fine stripe of oil on the strip of paper placed over the needle plate cutout. Fig.

  • Page 10: Needle Rise, Hook-To-Needle Clearance, Needle Height And Bobbin Case Position Finger

    Adjustment Needle rise, hook-to-needle clearance, needle height and bobbin case .05.05 position finger Requirement With the needle at 1.8 mm after BDC, 1. the hook point 6 must point to the middle of the needle and be at a distance of 0.05 mm - 0.1 mm to the clearance cut of the needle, and 2.

  • Page 11: Thread Check Spring And Slack Thread Regulator

    Adjustment Thread check spring and slack thread regulator .05.06 Requirement 1. The motion of the thread check spring must be completed when the needle point enters the material (spring stroke approx. 7 mm). 2. When the thread loop is at its largest when going around the hook, the thread check sp- ring must have moved by approx.

  • Page 12: Bobbin Winder

    Adjustment Bobbin winder .05.07 Requirement 1. With the bobbin winder on, the drive wheel 1 must engage reliably. 2. With the bobbin winder off, the friction wheel 5 must not be driven by the drive wheel 1. 3. The bobbin winder must turn off automatically when the thread level is approx. 1 mm from the edge of the bobbin.

  • Page 13: Presser Foot Pressure

    Adjustment Presser foot pressure .05.08 Requirement The material should be held perfectly even at top sewing speed. Fig. 12 - 09 Turn screw 1 (nut 2) in accordance with the requirement. 12 - 10...

  • Page 14: Presser Foot Control Cam

    Adjustment Presser foot control cam .05.09 Requirement When the needle bar is at t.d.c., the adjustment pin 2 (part no. 61-111 639-70) should lock into the groove of the control cam 1. Fig. 12 - 10 Adjust control cam 1 (2 grub screws) in accordance with the requirement. 12 - 11...

  • Page 15: Presser Foot Stroke

    Adjustment Presser foot stroke .05.10 Requirement The presser foot stroke should be adjusted to match the work material. Fig. 12 - 11 Adjust slotted lever 1 (screw 2) in accordance with the requirement. 12 - 12...

  • Page 16: Presser Foot Height

    Adjustment Presser foot height .05.11 Requirement At the bottom of its stroke, the presser foot should be at a distance of approx. 1 mm from the needle plate. 96-029 Fig. 12 - 12 Adjust presser foot 1 (screw 2) in accordance with the requirement. For very thick materials the distance from the needle plate can be increased to reduce the operating noise of the machine.

  • Page 17: Adjusting The Thread Trimming Device -900/24

    Adjustment Adjusting the thread trimming device –900/24 Adjusting the solenoid / preliminary adjustment of the control cam .06.01 Requirement 1. When solenoid 3 is completely extended, roller lever 4 should be at the lowest point of the control cam. 2. When the needle bar is positioned at 1.8 mm after b.d.c. (needle rise position), roller lever 4 should engage in the appropriate recess of the control cam.

  • Page 18: Lateral Alignment Of The Thread Catcher

    Adjustment Lateral alignment of the thread catcher .06.02 Requirement 1. The tip of the thread catcher 5 must point exactly to the center of the needle. 2. The thread catcher 5 must be horizontal. It must not graze anything when it is operating. Fig.

  • Page 19: Knife Position

    Adjustment Knife position .06.03 Requirement 1. There must be a distance of 4 mm between the cutting edge of the knife and the needle. 2. The right edge of the knife 1 must not extend beyond the right edge of the thread catcher (see arrow).

  • Page 20: Front Point Of Reversal Of The Thread Catcher

    Adjustment Front point of reversal of the thread catcher .06.04 Requirement At the front point of reversal of thread catcher 4, the tip of the thread catcher cutout should be 1 mm in front of the bobbin case position finger 5. 96-031 Fig.

  • Page 21: Manual Trimming Check

    Adjustment Manual trimming check .06.05 Requirement Two threads must be cut perfectly both left and right in the cutout of thread catcher 1. Fig. 12 - 17 Move thread catcher 1 by hand to its front point of reversal. Double the thread and insert into catcher cutout. Carry out trimming operation manually.

  • Page 22: Needle Thread Tension Release

    Adjustment Needle thread tension release .06.06 Requirement 1. The magnet lift should be 1.5 mm. 2. When the magnet 5 is operated by hand, there should be a distance of at least 0.5 mm between the tension discs 6. 0,5 mm 57-05 Fig.

  • Page 23: Readjusting The Control Cam

    Adjustment Readjusting the control cam .06.07 Requirement When the take-up lever is in its t.d.c., control cam 1 should have moved thread catcher 3. Fig. 12 - 19 Adjust control cam 1 (screws 2) in accordance with the requirement. 12 - 20...

  • Page 24: Parameter Settings

    Adjustment Parameter settings Selecting the user level .07.01 Switch on the machine. Press the TE/Speed key twice to call up the input mode. By pressing the corresponding +/- key select the parameter group "798". By pressing the corresponding +/- key select the desired user level: "0"...

  • Page 25: Example Of A Parameter Input

    Adjustment Example of a parameter input .07.02 Switch on the machine. Press the TE/Speed key twice to select the input mode. By pressing the corresponding plus/minus key select parameter "798" and the user level "B", see Chapter 12.07.01 Selecting the user level. Select parameter "607"...

  • Page 26: List Of Parameters

    Adjustment List of parameters .07.03 Control panel key tone on - off Speed display B, C on - off Speed B, C 300 - 3200 1200 Cutting speed 1 B, C 60 - 300 Reverse B, C on - off Bobbin thread control A, B, C 0 - 2...

  • Page 27: Internet Update Of The Machine Software

    Adjustment Internet update of the machine software The machine software can be updated with PFAFF flash programming. For this purpose the PFP boot program and the appropriate control software for the machine type must be installed on a PC. To transfer the data to the machine, the PC and the machine control unit must be connected with an appropriate null modem cable (part no.

  • Page 28: Reset / Cold Start

    Adjustment Reset / Cold start After selecting the reset menu, by pressing the corresponding key it is possible to delete seam parameters, delete seam programs and to carry out a cold start. Press and hold "+" on keys A and D and switch on the machine, see Chapter 7.01 Main switch.

  • Page 29: Explanation Of The Error Signals

    Adjustment Explanation of the error signals Signal Description E001 Pedal not in neutral position E009 Start inhibitor during standstill E010 Incorrect machine class E062 Short circuit 24V E063 Overload mains supply circuit E064 Network monitoring E065 Extint low in operation E066 Short circuit E067...

  • Page 30: Circuit Diagram

    Circuit diagram Circuit diagram Reference list for circuit diagram 95-791 227-95 Controller (Quick P40 ED) Control panel S1 Sewing head identification Sewing lamp Sewing motor (Quick MIN STOP) Main switch Pedal (Quick set value transmitter) Start inhibitor Motor Incremental transmitter Set value transmitter Control panel Inputs/outputs (sewing head)
  • Page 31 95-791 227-95 Circuit diagram Page 1 Version 05.06.2003 13 - 2...
  • Page 32 Circuit diagram 95-791 227-95 Version 05.06.2003 Page 2 13 - 3...
  • Page 33 Notes...
  • Page 34 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 631 200-0 Fax: +49 - 631 17202 E-mail: info@pfaff-industrial.com Hotlines: Technical service: +49 - 175/2243-101 Application consultance: +49 - 175/2243-102 Spare-parts hotline: +49 - 175/2243-103...

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