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Summary of Contents for CAB Hermes+ Applicator 1000
- Page 1 Operator's Manual Applicator 1000...
- Page 2 9008937 Copyright This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG. The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original intended purpose demand the previous written authorization by cab.
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Page 3: Table Of Contents
Table of Contents Introduction ............................4 Instructions ............................... 4 Intended Use ............................4 Safety Instructions ............................ 4 Safety Marking ............................5 Environment ............................. 5 Product Description ..........................6 Function ..............................6 Important Features ........................... 6 Technical Data ............................6 Device Overview ............................7 Pads ................................. -
Page 4: Introduction
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded as improper use. -
Page 5: Safety Marking
Introduction • Do not use the device in an explosive atmosphere. • Do not use the device close to high-voltage power lines. • Perform only those actions described in this operating manual. Work going beyond this may only be performed by trained personnel or service technicians. •... -
Page 6: Product Description
Function The Applicator 1000 is an optional device to use with cab printers of the Hermes + series for automatically applying the printed label onto the product. The labels are transferred with a pad, which moves between the two positions, starting position and labelling position, by a compressed-air driven pneumatic cylinder. -
Page 7: Device Overview
Product Description Device Overview 1 Stopper for the operation mode "Blow on" 2 Upper cylinder throttle valve 3 Knurled screw for attaching the appli- cator to the printer 4 Setting screw to adjust the angle between applicator and printer 5 Compressed air connector 6 Shutoff valve 7 Setting screw for vertical adjustment 8 Lower cylinder throttle valve... - Page 8 Product Description 1 Stopper for the operation mode "Blow on" 2 Upper cylinder throttle valve 8 Lower cylinder throttle valve 10 Blow tube for supporting air 13 Sensor "Start Position" 14 Pneumatic cylinder 15 Interface to the printer 16 Sensor labeling position 17 Rings to reduce supporting air Fig.
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Page 9: Pads
Product Description Pads 2.5.1 Tamp Pads Universal tamp pad A1021 Universal tamp pad A1321 Standard sizes : 70x60, 90x90 Standard sizes : 116x102, 116x152 Fig. 4 Universal tamp pad A1021 70x60 Fig. 5 Universal tamp pad A1321 116x152 Universal tamp pads (Type A1112 or Type A1312) are available in different standard sizes. According to the size of the label the holes may be pierced by the customer. -
Page 10: Installation
Installation Contents of Delivery 1 Applicator with lift cylinder 2 Screw (part of the pad) 3 Pad (as ordered) 4 Piercing pin (at universal tamp pads only) 5 Documentation Fig. 8 Contents of delivery Notice! Please keep the original packaging in case the applicator must be returned. Attention! The device and printing materials will be damaged by moisture and wetness. -
Page 11: Preparing The Applicator For Using A Tamp Pad Type 1321
Installation Preparing the Applicator for Using a Tamp Pad Type 1321 Attention! Make sure that the pad assembly can not fall if the screws are loosen. Risk of damages and injuries. It's possible to use the applicator with the cylinder assembly in different high position. That's depend by the type of pad. -
Page 12: Mounting The Applicator To The Printer
Installation Mounting the Applicator to the Printer Attention! Disconnect the printer from the power supply before mounting the applicator ! Ensure a stable standing of the printer ! Connect the compressed air only after mounting the applicator to the printer ! 1. -
Page 13: Mounting The Pad
Installation Mounting the Pad Fig. 14 Mounting the pad 1. Insert the pin (6) on the pad (8) into the hole on the bottom side of the pad holder (7). 2. Fix the pad (8) with the screw (1) at the pad holder (7). 3. -
Page 14: Configuration
Configuration The tamp applicator can be operated in different ways. While the original process stays the same, the operation mode can be chosen within the printer setup. The most important setting is the selection between the operation modes "Stamp on", "Blow on" and "Roll on". Additionally the applicator has different application modes concerning the order of printing and applying within one labelling cycle. -
Page 15: Configuration Parameters Of The Applicator
Configuration Configuration Parameters of the Applicator The configuration parameters of the applicator can be found in the menu Setup > Machine param.. Parameter Meaning Default Applicator Configuration parameters of the applicator > Mode of oper. Stamp on Setting the operation mode Stamp on, Roll on, Blow on >... -
Page 16: Adjustments
Adjustments Mechanical Adjustments Perform the mechanical adjustments in two steps : Roughly align the pad in all directions to avoid collisions of the pad with other parts when switching on the compressed air. Perform the fine adjustment with compressed air switched on to optimize the labelling process. 5.1.1 Moving the Pad ca 2 mm... -
Page 17: Adjusting The Parallelism Between Pad And Dispense Edge
Adjustments 5.1.2 Adjusting the Parallelism between Pad and Dispense Edge Fig. 17 Adjustment of parallelism 1. Loosen knurled screw (1). 2. Press the applicator against the printer and adjust the angle between applicator and printer via the setting screw (2). 3. -
Page 18: Opening The Holes On The Blow Tube
Adjustments 5.1.4 Opening the Holes on the Blow Tube The blow tube (1) has holes for the supporting air in regular distances of 15 mm. When the applicator is delivered only the two inner holes are open. The other holes are closed by plastic rings (3). To adjust the supporting air to the label width, the plastic rings (2) can be removed from the holes. -
Page 19: Pneumatic Adjustments
Adjustments Pneumatic Adjustments 5.2.1 Adjusting the Pad Movement Speed Fig. 21 Throttle valves on the cylinder The speed of the pad movement can be regulated via two throttle valves (1, 3). Adjust the pad movement speed as necessary. To increase the downward speed turn counterclockwise the screw (4) at the lower valve (3). ... -
Page 20: Adjusting Vacuum And Supporting Air
Adjustments 5.2.2 Adjusting Vacuum and Supporting Air Fig. 22 Throttle valves on the manifold Adjusting the supporting air With the valve (1) the supporting air to blow the label against the pad can be adjusted. Adjust the supporting air in such a way, that it will be blown against the label without swirling. ... -
Page 21: Operation
Operation Activation of Peel-off Mode Notice! For labelling operation activate the peel-off mode in the software. For direct programming use the P command Programming manual. Setting the Peel Position To optimize the transfer of the labels from the printer to the pad there two different parameters are available for adjusting the peel position. -
Page 22: Test Mode Without Print Job
Operation Test Mode without Print Job Fig. 23 Test mode via Enter key The whole labelling process can be simulated without the need of a print job or a connection to a computer by alter- nately pressing the feed (2) key and the Enter key (1) : ... -
Page 23: Standard Operation
Operation Standard Operation Check all external connections. Load the material. Ensure that the locking system is locked "Operator's Manual" of the printer. Open the shutoff valve. Attention! Ensure that the pad is not covered by a label when switching on the printer-applicator system. Otherwise the vacuum sensor may be calibrated faultily. -
Page 24: Error Messages
Error Messages Error Messages of the Printer For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Operator's manual of the printer Error treatment : Clear the error results Press the feed key to synchronize the label feed, remove the peeled labels manually ... -
Page 25: Licences
Person authorised to compile the technical file : Erwin Fascher Am Unterwege 18/20 99610 Sömmerda Signed for, and on behalf of the Manufacturer : Sömmerda, 25.01.2010 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director... -
Page 26: Ec Declaration Of Conformity
Directive 2004/108/EC relating to electromagnetic compatibility • EN 55022:2006 • EN 55024:1998+A1:2001+A2:2003 • EN 61000-3-2:2006 • EN 61000-3-3:2008 Signed for, and on behalf of the Manufacturer : Sömmerda, 25.01.2010 cab Produkttechnik Sömmerda Gesellschaft für Computer- und Automationsbausteine mbH Erwin Fascher 99610 Sömmerda Managing Director... -
Page 27: Index
Index Adjustments ........16 Roll on ..........6 Air pressure ........6 Roll-on Pads ........9 Blow ..........13 Safety ..........4 Blow on ..........6 Safety Marking........5 Blow Pads...........9 Speed ..........19 Blow Tube .........17 Stamp on ..........6 Standard Operation ......23 Stopper ........13, 18 Conformity Stop valve .........12 EU Declaration of ....25, 26 SUB-D 15 .........12 Cylinder stroke........6...
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