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PSG Dover Mouvex B200 Flow Control Original Instructions Manual

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B200 Flow Control
SCREW COMPRESSORS
12R/10L PS
B200 Flow Control compressors are covered 36 months by warranty within the limits mentioned in our General Sales
Conditions. In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of
MOUVEX, warranty will be canceled.
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
contact@mouvex.com - www.mouvex.com
12R/10L PF
WARRANTY :
12R/10L HY
Your distributor :
INSTRUCTIONS 1401-X00 e
Section
1401
Effective
October 2018
Replaces
February 2017
Original instructions
INSTALLATION
OPERATION
MAINTENANCE
SAFETY
STORAGE

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Summary of Contents for PSG Dover Mouvex B200 Flow Control

  • Page 1 INSTRUCTIONS 1401-X00 e Section 1401 Effective October 2018 Replaces February 2017 Original instructions B200 Flow Control SCREW COMPRESSORS INSTALLATION 12R/10L PS 12R/10L PF 12R/10L HY OPERATION MAINTENANCE SAFETY STORAGE WARRANTY : B200 Flow Control compressors are covered 36 months by warranty within the limits mentioned in our General Sales Conditions.

  • Page 2: Table Of Contents

    MOUVEX TRUCK SCREW COMPRESSOR SAFETY, STORAGE, INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS MODEL : B200 Flow Control Page TABLE OF CONTENTS Definition of safety symbols 1. OVERALL DIMENSIONS ......4 2.
  • Page 3 SAFETY DATA WARNING SAFETY CHECK LIST 1. Before operating the compressor, ensure the vessel to which the compressor is connected is certified to withstand the pressure and IT IS IMPERATIVE TO APPLY THE /or vacuum produced. TRUCK PARKING BRAKE AND TO BLOCK THE WHEELS BEFORE ANY 2.

  • Page 4: Overall Dimensions

    1. OVERALL DIMENSIONS NT 1401-X00 10 18 B200 Flow Control e 4/22...
  • Page 5 1. OVERALL DIMENSIONS (continued) NT 1401-X00 10 18 B200 Flow Control e 5/22...
  • Page 6 1. OVERALL DIMENSIONS (continued) SILENCER DN 40 CHECK AND RELIEF VALVE NT 1401-X00 10 18 B200 Flow Control e 6/22...

  • Page 7: General Data

    2. GENERAL DATA 2.1 Principle of operation These seals do not enter in contact with the shaft and are not subject to wear. Thanks to their rugged design, B200 compressors have a long service life. B200 compressors need very limited maintenance, which reduce vehicle downtime.

  • Page 8: Operating Ranges

    2. GENERAL DATA (continued) 2.3 Operating ranges The CRV is assembled and tested by us, its opening The operating ranges specified in the § TECHNICAL pressure at full flow (closed discharge valve) may fluc- CHARACTERISTICS give the conditions that must be tuate slightly based on the following parameters : respected on mounting and packaging of the B200 com- pressors, in order to be able to benefit from the guaran-...
  • Page 9 2. GENERAL DATA (continued) B200 Flow Control 2,3 bar : Débit et pression acoustique/Flow rate and acoustic pressure Aspiration Compresseur/Compressor suction 1 atm 20°C Mesure débit selon/ Flow measurement : ISO 5162-2 Mesure bruit/ Noise measurement : 1m de la CRV; 1.5 m du compresseur/ 1 m from the CRV; 1.m from the compressor 101,0 99,0 97,0...

  • Page 10: Installation

    3. INSTALLATION 3.1 B200 PF with truck power take-off If this is possible, tighten the 4 nuts to 37 Nm for all the PTOs. Don’t put any grease on the studs. 3.1.1 Installation of the compressor The B200 PF compressors have a male splined shaft DIN 5462 / ISO 14 and a mounting flange ISO 7653-D that allows them to be installed directly on declutchable power take-offs.
  • Page 11 3. INSTALLATION (continued) 3.1.2 Adjustment of the drive speed To obtain a strong inclination of the PTO flange, it is pos- sible to bring the inclination of the compressor to an For compressors that are secured by flange on the power angle lower than 10°, taking care to proceed as follows take-off or on the hydraulic motor, the compressor drive speed can only be measured indirectly on the male or...

  • Page 12: B200 Ps With Drive Shaft

    3. INSTALLATION (continued) 3.2 B200 PS with drive shaft Reversing the rotation direction requires that the com- pressor be returned to the factory. 3.2.1 Installation of the compressor Speed pick-up on the male screw : • Mount the compressor in a position where it is protec- ted from dirt, debris and road spray.

  • Page 13: B200 Hy With Hydraulic Motor

    3. INSTALLATION (continued) 3.3 B200 HY with hydraulic motor CAUTION The non balancing of the drive shafts can lead to The B200 HY compressors have a female splined shaft mechanical ruptures that are susceptible of causing ANSI B92-1a that allows to flange directly on hydraulic important property damage and/or serious injuries.

  • Page 14: Piping

    3. INSTALLATION (continued) 3.4 Piping • Install the screwing plug 1204 in the highest collector on the lantern 230. 3.4.1 Inlet The suction side of the compressor MUST be fitted with an adequately sized air filter, which MUST be protected from water, road spray, or other debris.
  • Page 15 3. INSTALLATION (continued) • Result : The inlet filter should be positioned to draw in clean, cool air, and should be mounted away from any engine heat and exhaust. The compressor inlet suction air must be filtered in order to eliminate particles bigger than 5 µm. The maximum pressure drop at suction must be lower than 75 mbar.
  • Page 16 3. INSTALLATION (continued) It is forbidden to insert a damping valve in the pipe lin- Top view king the compressor to the tank hose connector in order to avoid any risk of water entering. Ensure that ALL components are capable of operation at the maximum system pressure limits and that all vessels are adequately protected by SEPARATE relief valves.

  • Page 17: Use Of Compressor

    4. USE OF COMPRESSOR 4.1 Lubricant recommendations 4.3.4 Shutting down procedure for manual gear The MOUVEX screw compressor operates with MOUVEX • Depress the clutch and disengage the PTO. BSC2 oil. It is imperative to change the BSC2 oil every year or 500 operation hours.

  • Page 18: Maintenance

    5. MAINTENANCE 5.1 Maintenance schedules 5.2 Compressor oil change Oil recommendations : See § LUBRICANT RECOMMEN- After every cleaning of the truck DATIONS. Always run the compressor for 15 minutes to remove any water that inadvertently gets into the piping. DO Depending on the inclination of the compressor, remove NOT fog or introduce anti-corrosive liquids into the com- the lowest drain plug 44.

  • Page 19: Inlet Shaft Replacement

    5. MAINTENANCE (continued) 5.3 Inlet shaft replacement POWER TAKE-OFF. The B200 PF inlet shaft has a groove that breaks the CAUTION shaft in case of excess torque, as required to protect the gear box and the PTO. Screws 1095 must be : •...

  • Page 20: Troubleshooting

    6. TROUBLESHOOTING CAUTION : OBSERVE ALL SAFETY WARNINGS CONTAINED IN THIS MANUAL. Problem Possible origin Possible solution Too much pressure drop. To check pipes diameter. Relief valve damaged. To check the opening point. 1. Pressure issue To check the proper operating of the No return No return valve damaged.

  • Page 21: Compressors Form Information

    9. COMPRESSORS FORM INFORMATION Before any material return, it is required to get an authorization from MOUVEX. COMPRESSORS FORM INFORMATION MOUVEX After Sales Department Tel : (33) 3 86 49 86 03 Date : Z.I. La Plaine des Isles Fax : (33) 3 86 49 86 48 Followed by : 89000 AUXERRE - FRANCE File :...

  • Page 22: Certificate Of Conformity

    10. CERTIFICATE OF CONFORMITY NT 1401-X00 10 18 B200 Flow Control e 22/22...

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