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SYSTRONIK BLUELYZER ST Instruction Manual

Flue gas analysis computer
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Instruction Manual
Flue Gas Analysis Computer
Type: BLUELYZER
Read manual before use!
Observe all safety information!
Keep manual for future use!
09.2018
854.001.0634
®
ST
SYSTRONIK
Elektronik u. Systemtechnik GmbH
Gewerbestrasse 57
D-88636 Illmensee
Tel.: +49 (0) 7558 / 9206-0
Fax: +49 (0) 7558 / 9206-20
E-Mail:
info@systronik.de
Internet: www.systronik.com
SYSTRONIK-Artikel-Nr.: 523377

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Summary of Contents for SYSTRONIK BLUELYZER ST

  • Page 1 Elektronik u. Systemtechnik GmbH Gewerbestrasse 57 D-88636 Illmensee Tel.: +49 (0) 7558 / 9206-0 Fax: +49 (0) 7558 / 9206-20 E-Mail: info@systronik.de Internet: www.systronik.com Instruction Manual Flue Gas Analysis Computer ® Type: BLUELYZER Read manual before use! Observe all safety information! Keep manual for future use! 09.2018...
  • Page 2 BLUELYZER® ST...

  • Page 3: Table Of Contents

    Contents About this instruction manual .................. 5 Structure of warning ..................5 Explanation of symbols and typeface ............5 Safety ........................6 Intended use ....................6 Predictable incorrect application ..............6 Safe handling ....................6 Qualification of personnel ................7 Calibration ....................
  • Page 4 Show device information ................51 Memory mode & memory structure ............... 52 Use of the memory ..................52 Database Memory (Option) ................ 55 Enter the user's address ................61 Battery management ..................... 63 Battery mode/charging mode ..............63 Charging the batteries ................63 10 Maintenance ......................

  • Page 5: About This Instruction Manual

    About this instruction manual About this instruction manual This instruction manual is part of the product.  Read this manual before using the product.  Keep this manual during the entire service life of the product and always have it readily available for reference. ...

  • Page 6: Safety

    Safety Safety 2.1 Intended use ® The flue gas analysis computer BLUELYZER ST is exclusively suit- able for: • Professional settings and control measurements at all small combustion systems (low temperature and burner value boilers and thermal systems) for gas and oil systems. Any use other than the application explicitly permitted in this instruc- tion manual is not permitted.

  • Page 7: Qualification Of Personnel

    Safety 2.4 Qualification of personnel The product may only be installed, commissioned, operated, main- tained, shut down and disposed of by qualified, specially trained per- sonnel. Electrical work may only be carried out by qualified electricians in accordance with local and national regulations. 2.5 Calibration ®...

  • Page 8: Product Description

    Product description Product description ® The BLUELYZER ST flue gas analysis computer is a multiple- function analyser with integrated calculating functions. Measure- ments are in accordance with the general regulations set forth by the German “BImSchV” at all kinds of combustion plants within the framework of the monitoring of exhaust systems.

  • Page 9: Product Contents

    Product description 3.2 Product contents The Product contains: Flue gas analysis computer, protective sleeve with magnet, flue gas probe with gas treatment and condensate car- tridge, air temperature sensor, replace filter, USB power-supply, cali- bration protocol, instruction manual. 3.3 Measurement and calculation parameters Table 1: Measured Values Value Measured medium...

  • Page 10: Measuring Methods And Sensors

    Product description 3.4 Measuring methods and Sensors Table 3: Measuring procedure Function Explanation Temperature meas- Thermocouple NiCr-Ni (type K) urement measurement Electrochemical measuring cell CO measurement Electrochemical measuring cell Draft (Option) Piezo-resistive sensor with internal tem- perature compensation Short-term, stable measurements of max. Measuring duration 60 minutes are possible, followed by a new calibration phase with ambient air.

  • Page 11: Technical Specifications

    Product description 3.5 Technical specifications Table 4: Device description Parameter Value General Specifications Dimensions housing 67 x 37 x 144 mm including protective (2,7 x 1,4 x 5,6 inch) sleeve (W x H x D) Weight (including pro- Ca. 275 g (9.70 oz) tective sleeve) Material Protective Plastic...
  • Page 12 Product description Electrical guard Protection type IP 42 EN 60529 Electromagnetic compatibility (EMC) Interference DIN EN 55022 (VDE 0878-22) Noise immunity DIN EN 61000-4-3 (VDE 0847-4-3) DIN EN 61000-4-2 (VDE 0847-4-2) Table 5: Device specifications Parameter Value Flue gas temperature measurement (T1 and T2) Measuring range 0 °C to +1000 °C Max.

  • Page 13: Calculation Formulae (Extract)

    Product description -measurement Measuring range 0,0 Vol. % to 21,0 Vol. % Max. deviation ± 0,2 Vol. % by volume of measured value Resolution 0,1 Vol. % Sensor Electrochemical measuring cell Response time 30 seconds (T90) - determination Range 0 % to CO (fuel-specific) 2 max Max.

  • Page 14: Approvals, Tests And Conformities

    Product description Calculation of the flue gas loss qA = (TG - TA) * ( + B) in % − Flue gas temperature in °F or °C Combustion air temperature in °F or °C A2, B Fuel-specific factors Calculation of the excess air value Lambda Lambda = −...

  • Page 15: Transportation And Storage

    Transportation and storage 4 Transportation and storage CAUTION Damage to the device due to improper transportation.  Do not throw or drop the device.  Transporting the device only in the device-specific case. CAUTION Damage to the device due to improper storage. ...

  • Page 16: Commissioning

    Commissioning 5 Commissioning WARNING  ® Before using the BLUELYZER ST you have to do a visual in- spection of the entire measurement equipment (Device and accessories).For a correct operation of the device. 5.1 Connection diagram Plug for flue gas temperature (yel- low) Draft hose...

  • Page 17: Use Of The Ir-Printer

    Commissioning USB power sup- ply unit (100-240 V / 50- 60 Hz) MicroSD-card holder IR-Printer- interface (not shown) Speaker Fig. 2: Connection diagram (Interface side) 5.2 Use of the IR-printer ® Note: For printing, the IR interface of the BLUELYZER ST unit must point towards the printer as shown in the following illustration, keep- ing a minimal distance of ca.

  • Page 18: Use Of The Bluetooth Smart Printer

    Commissioning Use of the Bluetooth Smart printer Measuring Data could be also transferred via Bluetooth Smart to the “EUROprinter-BLE”. Activate the Bluetooth Smart in the BLUELYZ- ® ST Settings and on the printer. To activate the Bluetooth Smart on the printer press the buttons “OFF” and “ON” at once. A blue flashing LED means activated Bluetooth Smart otherwise the IR mo- dus is activated.
  • Page 19 Select the detected printer to activate the printer. The IR modus could be set by deactivating the „Bluetooth Printer“ in the settings menu. Set the printer to IR modus as well. Press the but- tons „OFF“ and „ON“ at once and the blue flashing LED goes out. BLUELYZER®...

  • Page 20: Operation

    Operation Operation Switch on device: Briefly press the button 6.1 Menu structure V2.0 From the firmware V2.0 a new main menu structure is available. The menu is divided in different lists: Favourites, Internal, Wireless and System. Switch with the “back arrow” button between the different menu lists.
  • Page 21 The measured values are transferred via Bluetooth Smart technology. The following BlueLine measuring instruments can be paired with the CAPBs: BLUELYZER ST, EUROLYZER STx, MULTILYZER STe, S4600 ST series and TMD9. The various CAPBs allow you to measure pressure, differential pres- sure, flow, temperature and humidity.
  • Page 22 LED display LED status Meaning CAPBs is searching for a Blue- Flashing blue tooth Smart connection Flashing green CAPBs is connected Flashing yellow Measuring mode Measurement finished – meas- Flashing white ured data available Flashing magenta Data logger active Flashing red Sensor error CAPBs connected, no CAPBs Flashing red, fast...
  • Page 23 Operation with BlueLine devices Initial commissioning 1. For switching on, press and hold down for two seconds the multi- purpose button of the CAPBs device. 2. Start the required CAPBs program on the measuring instrument, designated by the Bluetooth symbol 3.

  • Page 24: Measuring Mode

    6.2 Measuring mode Program selection The program selection area represents the available programs as icons. There you can select programs with the arrow buttons and start them with the „Menu/Enter“-button. Fig 4: Program selection in the start menu, (ex.: Flue gas measure- ment) Main Display 1 Colour coded...
  • Page 25 Status line The status line shows the status of relevant program information such as remaining battery power, Hold-function, Print-function, ® Bluetooth -function and operating of the MicroSD-card. The infor- mation displayed depends on the mode and function-specific criteria. Symbol Bedeutung MicroSD card in the device Status battery Active Bluetooth Smart connection...
  • Page 26 Direct access menu  Print the measured values or Quit Measurement. Press the "Clear" button to show the direct access menu. The cap- tured values may be either printed or saved in a report on the Mi- croSD card (option). Furthermore you can deactivate HOLD- or stop the measurement and return to the Start menu.
  • Page 27 Briefly press the „On-/Off“-button and confirm with the „Menu/Enter“-Button. Editor The editor modus is used in different sub menus to set different val- ues, as example: interval time in Data Logger function.  Set interval time in Data Logger function To change the interval time select “Interval”...
  • Page 28 Than confirm with the “Enter” button and set the second number. Again confirm with “Enter” button and finally set the third number. Confirm the number with “Enter” button. BLUELYZER® ST...

  • Page 29: Generate Qr-Code

    6.3 Generate QR-CODE. With the QR-Code the measured values could be transferred to a Tablet or Smartphone. Data Logger function (Option)  Start Data Logger function. The function „Data Logger“ is available in different measuring pro- gram in the main menu. The Data Logger will be explained in the pressure menu.
  • Page 30 Start the Data Logger with the “Enter” button on “Start Logger”. In the lower field of information the time progress of the logger is shown. Stop the Data Logger with the “Enter” button on “Stop Logger”. The logged values will be stored on the MicroSD card in the folder „LOGGER\Date.

  • Page 31: Fluegas Measurement" Program

    6.5 "Fluegas measurement" program  Start the "Fluegas" program. (menu colour: green) After a cold start the calibration phase takes 30 seconds. After calibration the last fuel used is selected by default and dis- played for confirmation with the “Enter-Button”, another fuel can be selected with the navigation buttons and can be confirmed with the “Enter-Button”.
  • Page 32  Print measurement record (measured values stored with HOLD) Measured values in HOLD mode can be checked prior to printing. It is also possible to print values recorded in HOLD mode at a later point of time. As soon as the print command is chosen, the record is printed paral- lel to the measuring task (→...
  • Page 33  Perform draft measurement (Optional) To determine the zero point (= initial value in relation to the ambient air pressure), the air hose (with the blue connector) must be un- plugged before each draft measurement. After this, the zero point can be readjusted in case of a deviation from "0.00 hPa".
  • Page 34  Reorder values The function “Reorder values” can be selected as shown in the fol- lowing pictures. Navigate with the “Arrow”-buttons to the desired value and select with the “Enter”-button. The value indicated by a different color. BLUELYZER® ST...
  • Page 35 With the “Arrow”-buttons the value can be shifted to the desired posi- tion. The position can be saved with the “Clear”-button and the value is indicated in black again.  Change units. The units of draft, temperature and gas can be changed as shown in the following pictures.
  • Page 36  Change O2 Reference. The desired O2 reference may be changed, as seen on the following images. BLUELYZER® ST...
  • Page 37  Entering the boiler temperature. The desired boiler temperature may be changed, as seen on the fol- lowing images. BLUELYZER® ST...
  • Page 38  Entering the Smoke No. The desired Smoke No. may be changed, as seen on the following images. BLUELYZER® ST...

  • Page 39: Co-Measurement" Program

    6.6 "CO-Measurement" program ® The BLUELYZER ST is not intended for safety-related meas- urements!  (Power on the device) calibration only in fresh, pollutant- and CO-free ambient, meaning outside of the measurement site! WARNING  In case of harmful concentrations of CO immediately take ap- propriate measures: Leave the danger area, ventilation re- spectively provide fresh air, warn endangered people , shut off heater, fix the trouble professionally, etc.
  • Page 40 If the CO-Value exceeds one of the limits the speaker signals it with an alarm sound. Values exceeding the second limit are displayed in red. Example: 1. Limit : 50 ppm (Only alarm-sound) 2. Limit : 100 ppm (Alarm-sound and red displayed values) ...
  • Page 41  Configure limit value. The required limit value can be configured within the respective (nominal) measuring range on a user-specific basis. BLUELYZER® ST...

  • Page 42: Temperature Measurement" Program

    6.7 "Temperature measurement" program  Start "Temperature" program. (menu-colour: Blue) After the start of the program „Temperature“ the measured tempera- ture values and the resulting differential temperature and Min-/ Max- values are shown on the display. From the main menu you can clear the minimum and maximum val- ues or change the temperature unit.
  • Page 43  Change the temperature unit.  Print / save protocol, quit measurement. When you press the "Clear" button the direct access menu appears. The captured values may be either printed or saved in a report on the MicroSD card (option). Furthermore you can deactivate HOLD- or stop the measurement and return to the Start menu.

  • Page 44: Pressure / Draft Measurement" Program (Option)

    6.8 "Pressure / Draft measurement" program (Option)  Start "Pressure" program. (menu colour: yellow) After starting the program, "Pressure Measurement" at first the au- tomatic zeroing of the pressure sensor will occur, the zeroing phase lasts a few seconds. After the zeroing, the font of the pressure value changes from gray to black.
  • Page 45  Reset Min- und Max- value  Speed of the pressure measurement The speed of the pressure measurement can be changed in the main menu, you may choose between the settings "normal" and "fast". When set to "fast" the measurement is performed at double speed.
  • Page 46  Changing the units For the pressure measurement there are different units to choose from, as shown in the following illustration.  Print measurement respectively end measurement. After pressing the "Clear" button, the Direct Access menu appears. The captured values may be either printed or saved in a report on the MicroSD card (option).
  • Page 47  Configure limit value. The required limit value can be configured within the respective (nominal) measuring range on a user-specific basis. If the pressure value exceeds one of the limits the speaker signals it with an alarm sound and the values are displayed in red. BLUELYZER®...

  • Page 48: "Settings" Configuration Menu

    "Settings" configuration menu "Settings" configuration menu  Open “SETTINGS” configuration menu. (menu colour: purple) The configuration menu "Settings" can be accessed from the Start menu and in the main menu of the individual measuring programs. Fig 7: „Settings“ configuration menu in start menu Fig 8: „Settings“...

  • Page 49: Set Time / Date

    "Settings" configuration menu 7.1 Set Time / Date  Time / date setting change. For example, to change the month, select the month-line with the ar- row buttons and confirm with the "Menu / Enter" button. The blue line indicates that you can now change the value using the arrow but- tons, use the "Menu / Enter"...

  • Page 50: Configure Signals

    "Settings" configuration menu 7.3 Configure signals  Configure Button Sound and Alarm sound. There are four sound levels for the touch tone and the alarm tone: 1. Off 2. Low 3. Mean 4. Loud BLUELYZER® ST...

  • Page 51: Show Device Information

    "Settings" configuration menu 7.4 Show device information  Show Info-data. To show device pending Info-data press the „Enter“-button in the start menu on the “Info” program. In the “Info” menu following data will be displayed: Firmware-Version, Release-Date and Serial-Nr.  Show Diagnose-data.

  • Page 52: Memory Mode & Memory Structure

    Memory mode & memory structure Memory mode & memory structure 8.1 Use of the memory The use of Micro-SD memory cards as system-independent storage media ensures maximum flexibility in terms of storing and handling the measured data. The card can be read without any additional software by all SD-card-enabled data processing systems (PCs, laptops, notebooks, etc.) using a web browser.
  • Page 53 Memory mode & memory structure  Before the first use of a MicroSD card, the memory structure should be created. The procedure „Recreate Memory“ creates 10 folders with 10 files on the MicroSD-card, this represents the memory structure of the flue ®...
  • Page 54 Memory mode & memory structure You can view the saved file, print or override it with a new measure- ment. The saved file can be opened with a web browser (ex Mozilla Fire- fox). BLUELYZER® ST...

  • Page 55: Database Memory (Option)

    Memory mode & memory structure 8.2 Database Memory (Option)  Create a customer database Measurements can be saved direct in the customer folder. Every folder has 8 entry lines with 20 characters. The first entry is the key word for the search function in the device. The further lines are for detailed customer information like: Street, City, Email, Phone No…...
  • Page 56 Memory mode & memory structure  ® Create / modify customer database on the BLUELYZER Select „Scan“ in the menu „Memory“ and type the customer name: Select with the arrow buttons the row with the desired character. Open the row with the „enter button“ and select the desired character using the arrow buttons.
  • Page 57 Memory mode & memory structure Switch between upper and lower case letters and special characters with „<ABC>“. “Delete character“ will delete the last character. With „OK“ save the customer name. Already existing name will be shown. If the name doesn’t exist it is possible to save the customer name with „New entry“.
  • Page 58 Memory mode & memory structure Select „OK“ to save the individual lines. Finally select “Save chang- es” to save all customer information. To delete customers in the database there mustn’t be any measure- ments stored. Select the customer and choose „Scan“, if there are no measurements stored the request „Entry is empty delete?“...
  • Page 59 Memory mode & memory structure CAUTION  Incorrect editing of the „DATABASE.CSV“ could generate errors ® in the BLUELYZER Finally save the „DATABASE.CSV“ and restart the BLUELYZER ® before import the MicroSD card. In this way the database will be newly read.
  • Page 60 Memory mode & memory structure You can view the saved file, print or override it with a new measure- ment. The file name and the storage location is shown in the lower bar. In this example: Storage folder: MEMORY/0000 and file name 0000_00.txt: The customer information will be shown in the header of the meas- urement report.

  • Page 61: Enter The User's Address

    Memory mode & memory structure The saved file can be opened with a web browser (e.g.: Chrome, Firefox, Explorer, Opera, etc.) 8.3 Enter the user's address To Import the user's address you have to create the file "Address.txt" on the MicroSD-card. This is a pure text file with the file extension .txt.
  • Page 62 Memory mode & memory structure BLUELYZER® ST...

  • Page 63: Battery Management

    Battery management Battery management 9.1 Battery mode/charging mode • Battery mode: The battery life in continuous measurement de- pends on the selected display mode. The Display mode "Nor- mal" allows a continuous measurement of up to 8 hours, the mode "Automatic" up to 10 hours and at the mode "Eco Mode" is a continuous measurement of up to 12 hours possible.

  • Page 64: Maintenance

    Maintenance  During measurements, the battery is also charged continuously and monitored by the system.  As soon as the battery is fully charged and the “Charge Funct.” menu is shown the device switches off automatically, otherwise it switches to passive recharging mode (trickle charging).The “Charge Funct.”...

  • Page 65: Troubleshooting

    Troubleshooting Replacing the battery For technical reasons, old batteries may only be replaced by the manufacturer or an authorised service partner.  Do not short-circuit connection terminals.  To protect the environment, batteries must not be disposed of together with the normal household waste. Return old batteries to the point of purchase or to a collecting point.

  • Page 66: Shutting Down And Disposal

    Problem Possible reason Repair  Service mes- Device has not Take device in for servic- sage. been inspected ing. for a longer peri-  Measured gas Filter in the gas Check filter and replace, if values are treatment system necessary. displayed is used up.

  • Page 67: Spare Parts And Accessories

    Spare parts and accessories 13 Spare parts and accessories Fig 9: Gas treatment – condensate cartridge Part Part no. Condensate cartridge 500192 Spare parts for condensate cartridge: (1) Inlet piece 520594 (2) O ring 23 x 2 520370 (3) Glass piston with arrow 520596 (4) Centre piece with cylinder pieces 522183...

  • Page 68: Customer Satisfaction

    Customer satisfaction is our prime objective. Please get in touch with us if you have any questions, suggestions or problems concerning your product. 17 Addresses The addresses of our worldwide representations and offices can be found on the Internet at www.systronik.com BLUELYZER® ST...

  • Page 69: Appendix

    Appendix 18 Appendix 18.1 DIN EN 50379 Certificate BLUELYZER® ST...

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