Subscribe to Our Youtube Channel
Related Manuals for Alfa Laval Toftejorg SaniMega
Summary of Contents for Alfa Laval Toftejorg SaniMega
-
Page 1: Contents
ï Return to menu Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1 August 2005... -
Page 2: Table Of Contents
Installation Guide ......................14 How to Order Spare Parts and Claim Procedure............16 How to Order Spare Parts....................16 Claim Procedure ....................... 16 How to contact Alfa Laval Tank Equipment A/S..............16 Service Card......................17 Claim Report Working Conditions ................18 Instruction Manual, Toftejorg SaniMega... -
Page 3: Introduction
Note: The illustrations and specifications contained in this manual were effective at the date of printing. However, as continuous improvements are our policy, we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation. Instruction Manual, Toftejorg SaniMega Page 3 IM-TE91A590-EN1... -
Page 4: General Description
Return to menu General Description The Toftejorg SaniMega is a media driven and media lubricated tank cleaning machine, which is being used at fixed vertical installations. The SaniMega rotary spray head provides a controlled rotating fan impact cleaning action. It is an automatic device with an optimised design for distribution of cleaning fluids in vertical cylindrical tanks. -
Page 5: Technical Data
Inlet connection as welding end 2” ISO (ø51x1.2) • Tank inlet as DIN Union NW100 • Counter parts to the standard clamp connections including gaskets and clamp rings Rotation Sensor Inlet connection as welding end Tank inlet as DIN Union Instruction Manual, Toftejorg SaniMega Page 5 IM-TE91A590-EN1... -
Page 6: Principal Dimensions
ï Return to menu Technical Data (continued) Principal dimensions Dimensions in mm Dimensions for Options For welding end 65/99mm For NW100 DIN Union 234 mm Page 6 Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1... -
Page 7: Performance Data
ï Return to menu Technical Data (continued) Performance Data Flow Rate Rotating speed Instruction Manual, Toftejorg SaniMega Page 7 IM-TE91A590-EN1... -
Page 8: Installation And Normal Operation
Installation and Normal Operation General Installation Instructions The Toftejorg SaniMega is designed for fixed vertical installation in vertical tanks. It is recommended to install a filter in the supply line in order to avoid particles larger than 2,5 mm like scale etc. from clogging the inside of the cleaner. -
Page 9: Normal Operation
Toftejorg SaniMega cleaner. Max. pressure is 4.0 bar. After Use Cleaning After using the Toftejorg SaniMega, flush the machine with clean water. Cleaning solutions should never be allowed to dry or set-up in the system due to possible "salting out" or "scaling" of the cleaning ingredient. -
Page 10: Maintenance And Repair
Check Turbine bearings (Pos. 6). Replace Bearings if hole is worn to more than ø10.3 mm. Replace if Collar on lower Bearing has been worn to 1.0 mm or less. Reassembly Reassembly is carried out in the opposite order. Page 10 Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1... -
Page 11: Turbine And Gear Assembly
Reassembly is carried out in the opposite order. Before mounting Gear wheel (Pos. 4) make sure that the Horizontal shaft (Pos. 12) and the Worm wheel (Pos. 2) can be rotated easily without any uneven resistance. Instruction Manual, Toftejorg SaniMega Page 11 IM-TE91A590-EN1... -
Page 12: Cleaner Head Assembly
Push up the Cleaner head (Pos. 17) and remove the Lock ring (Pos. 18). If necessary hold Drive shaft (Pos. 9) in position when pushing up Cleaner head. Pull off Cleaner head. Reassembly: Reassembly is carried out in the opposite order. Page 12 Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1... -
Page 13: Reference List Of Parts
ï Return to menu Reference List of Parts Toftejorg SaniMega, Reference List of Parts Pos. Ref. no. No/Unit Description Material TE12A514 Pinion Polymer TE12A508 Worm wheel Stainless steel TE51C017 Cylindrical Pin Stainless steel TE12A506 Gear wheel Stainless steel TE12A528 Bush... -
Page 14: Rotacheck
Supply voltage, Ex approv.: Max. 8.2 V DC Current consumption, Magnet sensed Current consumption, Magnet not sensed Operating temperature: C to 70 Material of Housing: Enclosure: IP67 Ex-class: EEx ia II T6 Standard Symbol: Page 14 Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1... - Page 15 ï Return to menu Installation Guide (continued) Rotacheck for Toftejorg SaniMega complete TE12A305, Reference List of Parts Pos. Ref. No. Number Description Material TE12A555 Clamp for sensor Stainless steel TE51A148 Screw Stainless steel TE51V555 Sensor TE12A557 Isolator for sensor Polymer...
-
Page 16: How To Order Spare Parts And Claim Procedure
Stainless steel Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our evaluation that the problem, as well as the working conditions of the machine, is described as detailed as possible. -
Page 17: Service Card
ï Return to menu Service Card Type of Machine Serial No. Length No. of Working Maintenance Actions/ Date Remarks Sign. Hours Exchanged Parts Machine put into operation V. 94.2 Instruction Manual, Toftejorg SaniMega Page 17 IM-TE91A590-EN1... -
Page 18: Claim Report Working Conditions
Working hours before failure hours Cleaning Programme Cleaning media and conc. Temperature Time Recirculation? Is sterilising being used? Procedure (media/temp.)? Is steam injection being used for heating? Time: __________ Temperature: __________ v. 98.1 Page 18 Instruction Manual Toftejorg SaniMega IM-TE91A590-EN1... -
Page 19: Contents
Name, formula/concentration of material to be removed from tank What is material soluble in Nature of material: Volatile/explosive Sticky/tenacious Contains soft particles Low viscous Solidifying Contains hard particles/fibres High viscous Crystallising Is tank cleaner submerged in material? Other information/Remarks Date: Sign.: Instruction Manual, Toftejorg SaniMega Page 19 IM-TE91A590-EN1...
Need help?
Do you have a question about the Toftejorg SaniMega and is the answer not in the manual?
Questions and answers