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Related Manuals for Alfa Laval Toftejorg MultiJet 40
Summary of Contents for Alfa Laval Toftejorg MultiJet 40
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Page 1: Contents
Return to menu Instruction Manual Toftejorg MultiJet 40 IM-TE91A170-EN041... -
Page 2: Table Of Contents
Cross Sectional Drawing, Toftejorg MultiJet 40 ............33 Standard Spare Parts Kit ..................34 How to order Spare Parts and Claim Procedure............. 35 How to contact Alfa Laval Tank Equipment A/S ............. 35 Service Card ......................36 Claim Report Working Conditions................37... -
Page 3: Introduction
Note: The illustrations and specifications contained in this manual were effective at the date of printing. However, as continuous improvements are our policy, we reserve the right to alter or modify any unit specification on any product without prior notice or any obligation. Instruction Manual, Toftejorg MultiJet 40 Page 3 IM-TE91A170-EN041... -
Page 4: General Description
Return to menu General Description The Toftejorg MultiJet 40 is a media driven and media lubricated tank cleaning machine. As it is self- lubricating, there are no lubricating substances such as oil grease etc. in the machine which need to be regularly changed. -
Page 5: Standard Configurations
The machine is equipped with a clutch in the hub, which gives the possibility of rotation by hand the nozzles, when the machine is to be lifted out through a tank opening. Instruction Manual, Toftejorg MultiJet 40 Page 5 IM-TE91A170-EN041... -
Page 6: Technical Data
3-12 bar (45-175 psi) Recommended inlet pressure 3-8 bar (45-120 psi) Working temperature max. C (200 F) Materials Stainless steel AISI 316 and 316L, Tefzel 200, PEEK, Viton, ACO212CF, Teflon TFM Principal dimensions in mm Instruction Manual, Toftejorg MultiJet 40 Page 6 IM-TE91A170-EN041... - Page 7 Return to menu Technical Data (Continued) Flow rate Throw length Cleaning Time, f. complete Pattern (= 8 cycles) Instruction Manual, Toftejorg MultiJet 40 Page 7 IM-TE91A170-EN041...
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Page 8: Installation And Normal Operation
Check that the machine is in operating condition by inserting hex Screwdriver (tool No. TE134A) in screw in top of Turbine shaft and easily turn Turbine shaft clockwise. If any resistance is recognised, the machine should be disassembled to localise the cause. Instruction Manual, Toftejorg MultiJet 40 Page 8 IM-TE91A170-EN041... -
Page 9: Normal Operation
Normal detergents, moderate solutions of acids and alkalics will be acceptable. Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures as well as hydrochlorides should be avoided. If you are in doubt, contact the local Alfa Laval Tank Equipment sales office. After Use Cleaning After use flush the machine with fresh water. -
Page 10: Maintenance And Repair
13.4 mm, Collar bush should be replaced. How to replace Collar bushes, see page 22. Note: Timely replacement of Slide bearings and Collar bushes will prevent costly damage to the gear box. Instruction Manual, Toftejorg MultiJet 40 Page 10 IM-TE91A170-EN041... - Page 11 Which parts that are wear parts appear from Reference List of Parts, page 32. Service Card For your registration of maintenance carried out, fill in service card which you will find at the back of this manual. Instruction Manual, Toftejorg MultiJet 40 Page 11 IM-TE91A170-EN041...
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Page 12: Top Assembly
Mount Top Cone (pos. 1). Make sure that it is in correct position over Guide/Guide ring (pos. 2) Rotate Top cone to align holes in Top cone and Stem. Mount and tighten Screws (pos. 17) with a socket wrench (tool No. TE462A). Instruction Manual, Toftejorg MultiJet 40 Page 12 IM-TE91A170-EN041... - Page 13 Return to menu Maintenance and Repair (Continued) Top Assembly Instruction Manual, Toftejorg MultiJet 40 Page 13 IM-TE91A170-EN041...
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Page 14: Bottom Assembly
Slide bearing (pos. 28) into position. Mount Bearing cover (pos. 14) with Screws (pos. 15). Tighten crosswise. Place Bottom gasket (pos. 32) and Bottom cover (pos. 30). Mount Screws (pos. 31) and tighten crosswise. Instruction Manual, Toftejorg MultiJet 40 Page 14 IM-TE91A170-EN041... - Page 15 Return to menu Maintenance and Repair (Continued) Bottom Assembly Instruction Manual, Toftejorg MultiJet 40 Page 15 IM-TE91A170-EN041...
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Page 16: Hub Assembly
Slide on Hub (pos. 21). Reinsert Bevel gear with race (pos. 18) and Ball retainer with balls (pos. 24). Mount Hub gasket (pos. 25) and Hub cover with race (pos. 19), and set with Screws (pos. 31). Screw on Nozzles (pos. 20) and tighten with wrench. Instruction Manual, Toftejorg MultiJet 40 Page 16 IM-TE91A170-EN041... - Page 17 Return to menu Maintenance and Repair (Continued) Hub Assembly Instruction Manual, Toftejorg MultiJet 40 Page 17 IM-TE91A170-EN041...
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Page 18: Stem Assembly
To prevent rotation of Stem (pos. 3) mount two screws in two holes opposite one another in BIG end of Stem. Place Stem in a vice held by the heads of the two screws. Instruction Manual, Toftejorg MultiJet 40 Page 18... - Page 19 Return to menu Maintenance and Repair (Continued) Stem Assembly Instruction Manual, Toftejorg MultiJet 40 Page 19 IM-TE91A170-EN041...
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Page 20: Gear Assembly
Bearing cover (pos. 14) with Screws (pos. 15). Tighten crosswise. Insert 2nd stage Worm wheel (pos. 11), Pinion (pos. 9) and Journal (pos. 12). Mount Washer (pos. 13), Spring washer (pos. 16) and fix with Screw (pos. 15). Check rotation. Instruction Manual, Toftejorg MultiJet 40 Page 20 IM-TE91A170-EN041... - Page 21 Hold Turbine shaft (pos. 6) against 1st stage Worm wheel and tighten Screws (pos. 15) in Horizontal shaft (pos. 27) and Pinion (pos. 9). Remove Turbine shaft (pos. 6) with O-ring (pos. 35) with Slide bearing (pos. 28) before Gear subassembly is inserted in machine body. Instruction Manual, Toftejorg MultiJet 40 Page 21 IM-TE91A170-EN041...
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Page 22: Replacement Of Collar Bushes
To avoid risk of deforming Gear frame, it is utmost important that it is supported while the Collar bushes are being knocked out. Clean holes and push in new Collar bushes into Gear frame. Instruction Manual, Toftejorg MultiJet 40 Page 22 IM-TE91A170-EN041... - Page 23 Return to menu Maintenance and Repair (Continued) Replacement of Collar Bushes Instruction Manual, Toftejorg MultiJet 40 Page 23 IM-TE91A170-EN041...
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Page 24: Replacement Of Ball Races
Knock several times around the circumference to avoid tilting. Clean surfaces and press in new Ball race. Ball race must be pressed fully home. Press parallel. Do not damage surface of Ball race. Instruction Manual, Toftejorg MultiJet 40 Page 24 IM-TE91A170-EN041... - Page 25 Return to menu Maintenance and Repair (Continued) Replacement of Ball races Instruction Manual, Toftejorg MultiJet 40 Page 25 IM-TE91A170-EN041...
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Page 26: Replacement Of Main Collars
Tighten Main collar fully home and tighten up. Check that Main collar is fully home: install Stem, Ball retainer with balls and Gear wheel. Check that there is sufficient axial clearance to allow for free rotation of Stem. Instruction Manual, Toftejorg MultiJet 40 Page 26 IM-TE91A170-EN041... - Page 27 Return to menu Maintenance and Repair (Continued) Replacement of Main Collars Instruction Manual, Toftejorg MultiJet 40 Page 27 IM-TE91A170-EN041...
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Page 28: Tools
Return to menu Tools Standard Tool kit for Toftejorg MultiJet 40 Article No. TE81B055 Tool No. Description TE134 Hex Key for Screw TE134A Hex Screwdriver for Screw TE462A Socket wrench for Hex Screw Available on request: TE81B033 Pusher for Collar bush... -
Page 29: Sketch Of Tools For Replacement Of Main Collars
Return to menu Tools (Continued) Sketch of tools for replacement of Main collars Instruction Manual, Toftejorg MultiJet 40 Page 29 IM-TE91A170-EN041... -
Page 30: Trouble Shooting Guide
Remove Gear subassembly (see page 14). Check free rotation of Stem. Remove Stem (see page 18). Remove foreign material/material build-up on Stem and inside Main collars. Clean Ball races and Ball retainer with balls. Also clean main bush. Instruction Manual, Toftejorg MultiJet 40 Page 30 IM-TE91A170-EN041... - Page 31 Mount Hub and Stem in Body (see page 16 and 18). Hold Body in upside down position and rotate Hub to check that Bevel gears can work together. If damaged: Replace Stem and/or Bevel gear. Instruction Manual, Toftejorg MultiJet 40 Page 31 IM-TE91A170-EN041...
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Page 32: Reference List Of Parts, Toftejorg Multijet 40
Return to menu Reference List of Parts, Toftejorg MultiJet 40 Pos. Ref. No. No/Unit Description Material Remarks TE21D502 Top Cone 1½" BSP Stainless steel Spare part TE21D503 Top Cone 1½" NPT Stainless steel Spare part TE703 Guide 100% Stainless steel... -
Page 33: Cross Sectional Drawing, Toftejorg Multijet 40
Return to menu Cross Sectional Drawing, Toftejorg MultiJet 40 Instruction Manual, Toftejorg MultiJet 40 Page 33 IM-TE91A170-EN041... -
Page 34: Standard Spare Parts Kit
Return to menu Standard Spare Parts Kit Standard Spare Part Kit for Toftejorg MultiJet 40, Article No. TE21D297 Part No. Description TE21A367 Worm wheel 2 pcs. TE21A525 Main bush 1 pcs. TE21A570 Slide bearing 2 pcs. TE21A585 Collar bush 3 pcs. -
Page 35: How To Order Spare Parts And Claim Procedure
Body of the tank cleaning machine. Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our evaluation that the problem as well as the working conditions of the machine are described as detailed as possible. -
Page 36: Service Card
Return to menu Service Card Type of Machine Serial No. Configuration Nozzle diameter Impeller Guide Date No. of Working Maintenance Actions/ Remarks Sign. Hours Exchanged Parts Machine put into operation Vers. 942 Instruction Manual, Toftejorg MultiJet 40 Page 36 IM-TE91A170-EN041... -
Page 37: Claim Report Working Conditions
Working hours before failure hours Cleaning Programme Cleaning media and conc. Temperature Time Recirculation? Is sterilising being used? Procedure (media/temp.)? Is steam injection being used for heating? Time: __________ Temperature: __________ Vers. 98.1 Instruction Manual, Toftejorg MultiJet 40 Page 37 IM-TE91A170-EN041... - Page 38 What is material soluble in Nature of material: Volatile/explosive Sticky/tenacious Contains soft particles Low viscous Solidifying Contains hard particles High viscous Crystallizing Is tank cleaner submerged in material? Other information/Remarks Date: Sign.: Instruction Manual, Toftejorg MultiJet 40 Page 38 IM-TE91A170-EN041...
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