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Summary of Contents for Alfa Laval Toftejorg SaniMidget SB Series
- Page 1 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB With • 3-A standard version (clip-on & weld-on) ▪ UltraPure standard version (clip-on & weld-on) ▪ Product Documentation ▪ Qualification Documentation IM-TE91A720_EN2 Date of issue: 28 October 2009...
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Page 3: Table Of Contents
General Safety Precautions ....................14 Maintenance and Repair ..................15 Recommended Service Intervals ..................15 Service and Repair of Machines Ordered with Alfa Laval Q-doc ........15 Disassembly ........................16 Reassembly ........................16 Claim Procedure ...................... 17 ... -
Page 4: Introduction
See General Installation Instructions on page 9 of this manual for information on recommended installation position. Page 2 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... -
Page 5: Patents And Trademarks
This Instruction Manual is published by Alfa Laval Tank Equipment A/S without any warranty. Improvements and changes to this Instruction Manual may at any time be made by Alfa Laval Tank Equipment A/S without prior notice. Such changes will, however, be incorporated in new editions of this Instruction Manual. -
Page 6: General Description
Upon removing the clip this ensures that no parts can fall into the tank (the SaniMidget SB must be held in one hand and the clip in the other hand). Spray Pattern 270° upward Page 4 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... -
Page 7: Standard Configurations For Sanimidget Sb/3-A
*PEEK MG (USP Class VI conforming) was not part of the TPV. As a consequence SaniMidget SB UltaPure has not been verified to meet the requirements of 3-A Sanitary Standards. Q-doc Alfa Laval has made two levels of documentation for Tank Cleaning Machines, the Product Documentation and the Qualification Documentation. - Page 8 - Blank page - Page 6 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2...
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Page 9: Technical Data
The SaniMidget SB/3-A Weld-on versions only continue to meet the requirements of the 3-A Sanitary Standard 78-01, if the installation makes visual inspection of all information: liquid contacts surfaces possible. See Installation instructions on page 11 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 7 IM-TE91A720_EN2... -
Page 10: Performance Data For Sanimidget Sb
The water temperature during testing was approx. 20°C. Page 8 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... -
Page 11: Installation And Normal Operation
If installing at an angle to vertical, ensure that the clip cannot fall out by gravity. To maintain drainability, the device should not be tilted more than 25° to vertical. Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 9 IM-TE91A720_EN2... -
Page 12: Part Lists For Sanimidget Sb/3-A
Pos. 2 Pos.3 Pos. 4 Item number AISI 316L PEEK MG AISI 316L AISI 316L 16B132-x5 16B510 16B542* 16B520 16B560 16B232-x5 16B511 16B542* 16B520 16B560 16B233-x5 16B512 16B542* 16B520 16B560 Page 10 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... -
Page 13: Installation
The SaniMidget SB itself is assembled as follows (for the weld-on version, weld the connector onto the down pipe as explained above): Insert the cylindrical end of the stator (Pos. 3) through the Rotor (Pos. 2). Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 11 IM-TE91A720_EN2... - Page 14 Having inserted the stator (Pos. 3) into the connector (Pos. 1) turn the stator 90° to align the hole in the cylindrical end of the stator with the holes in the connector. 90° Page 12 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2...
- Page 15 Turn the clip (Pos. 4) upwards until contact with the connector (down-pipe) and pull back into the locked position around the down-pipe. Check that the rotor (Pos. 2) can be rotated freely by turning it with your fingers. Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 13 IM-TE91A720_EN2...
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Page 16: Normal Operation
Normal detergents, moderate solutions of acids and alkalis are acceptable. Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures, as well as certain solvents hydrochlorides should be avoided. If you are in doubt, contact your local Alfa Laval Tank Equipment sales office. -
Page 17: Maintenance And Repair
In order to ensure full traceability and to obtain full test documentation (FAT: Factory Acceptance Test), it is necessary to order a new Rotary Spray Head machine with Alfa Laval Q-doc. The new Rotary Spray Head machine will be manufactured and tested (FAT) and shipped to the customer with new Alfa Laval Q-doc for further qualification (SAT: Site Acceptance Test) and validation (PV: Process Validation). -
Page 18: Disassembly
SB can be inspected. For the weld-on versions, the connector (Pos. 3) is still on the down pipe and shall be inspected on the inside by looking down through the straight down-pipe. Reassembly Reassembly is carried out according to the installation instruction given on page 9. Page 16 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... -
Page 19: Claim Procedure
Claim Procedure Claim Procedure In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our evaluation that the problem, as well as the working conditions of the machine, is described as detailed as possible. -
Page 20: Claim Report Working Conditions
Working hours before failure hours Cleaning Programme Cleaning media and conc. Temperature Time Recirculation? Is sterilising being used? Procedure (media/temp.)? Is steam injection being used for heating? Time: __________ Temperature: ___________________ V. 98.1 Page 18 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... - Page 21 What is material soluble in Nature of material: Volatile/explosive Sticky/tenacious Contains soft particles Low viscous Solidifying Contains hard particles/fibres High viscous Crystallising Is tank cleaner submerged in material? Other information/Remarks Date: Sign.: Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 19 IM-TE91A720_EN2...
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Page 22: Declaration Of Conformity With En10204
Declaration of Conformity with EN10204 Declaration of Conformity with EN10204 Page 20 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2... - Page 23 Declaration of Conformity with EN10204 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB Page 21 IM-TE91A720_EN2...
- Page 24 Page 22 Instruction Manual, Alfa Laval Toftejorg SaniMidget SB IM-TE91A720_EN2...
- Page 28 Alfa Laval in brief Alfa Laval is a leading global provider of specialized products engineered solutions. Our equipment, systems and services are dedicated to helping customers to optimize performance their processes. Time and time again. We help our customers to head, cool,...
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