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Nibco LD-1000 Series Installation And Maintenance Manual

Butterfly valves with rubber seats

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Installation and Maintenance Guidelines for
NIBCO
Commercial Series Valves
CWP Rating
Figure Numbers
LD-1000/2000/7000/8000 Series
LD/W D-2000/3000/5000 Series
LC/W C-2000 Series
LD/W D-3500 Series*
GD-4700 Serie s*
GD-6700 Series**
GD-4800 Series*
GD-6800 Serie s*
FC/FD-2000 Series
FC/FD-5000 Series
N-200 Series
For any technical i nquir ies please call NI BCO Technical Services
CAUTION: Only qualified personnel should undertake the procedures outlined in this document. NIBCO
INC., its agents, representatives and employees assumes no liability for the use of these procedures. These
procedures are offered as suggestions only.
NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226
INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS
®
Butterfly Valves with Rubber Seats
Fire Protection Valves
*UL/ULC/FM Listed
WWP Rating
250 psi/17.2 Bar CW P, 2" – 12"
300 psi/ 20.7 Bar CW P, 2-1/2" – 8"
175 psi/ 12.1 Bar CW P, 10"
350 psi / 24 Bar CW P, 2 -1/2" – 10"
300 psi / 20.7 Bar CW P, 2 -1/2"-10"
350 psi / 24 Bar CW P, 2 -1/2" – 10"
** UL Listed only
Review Date: 06/14/2016
Original Date: 06/01/2009
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Summary of Contents for Nibco LD-1000 Series

  • Page 1 For any technical i nquir ies please call NI BCO Technical Services CAUTION: Only qualified personnel should undertake the procedures outlined in this document. NIBCO INC., its agents, representatives and employees assumes no liability for the use of these procedures. These procedures are offered as suggestions only.
  • Page 2 The disc clearances specified in Table 1 (below) are in accordance with MSS Standard Practice SP-67 Butterfly Valves, Table A1. NIBCO 2” thru 48” size butterfly valves have an integral rubber face that seals to the attaching flange; therefore, a separate gasket is not necessary and should never be used.
  • Page 3 10" — 3/4" hex wrench and 1/8" hex allen (UL/FM) 12" wrench 2" — 8" 9/16" hex wrench 10" — Commercial 14" 3/4" hex wrench 16" — " hex wrench 18" NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 4 UL, FM and ULC specifications.  Connection of gear operator to valve stem varies depending on gear operator model, size and style. The adapter bushing and key may be different from Figure 1 illustration shown. NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 5 (REFER to NIBCO Technical Bulletin NTB-1012-03 for more details). NIBCO recommends a multi-stepped process utilizing the cross-over pattern be used to draw the flanges against the liner from both side of the valve at the same rate, ensuring the liner is compressed evenly.
  • Page 6 2” – 4” 5/8” 5” – 8” 3/4” 10” and 12” 7/8” 14” and 16” 1” 18” and 20” 1-1/8” 24” – 30” 1-1/4” 32” – 48” 1-1/2” 54” – 60” 1-3/4” 1800 NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 7 — — — 4.75 8.50 — — — 3.12 7.00 — — — — 7.00 60” 1-3/4 – 5 UNC 15.00 — — — — 8.00 — — — 5.19 9.00 NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 8 GD-4865/6865 TABLE 5 Tools Required 2” – 8” valves 4mm or 5mm Hex Allen Wrench 10” – 18” valves 6mm Hex Allen Wrench 20” – 24” valves 8mm Hex Allen Wrench NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 9 SHUT stop. OPEN stop adjustment is not critical; ±5° travel is adequate. NOTE: The gear operator’s OPEN and SHUT positions have been set at time of shipping. These instructions should be used for slight adjustment as needed. NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 10 T117774 PP WD/LD3510-8* (TS-4) GD4765C-8N Valve Closed T1447531 PP WD/LD3510C-8* GD4865-8N Valve Open T1446762 PP GD6865-8N GD4865C-8N Valve Closed T1447532 PP GD6865C-8N *2002 or Newer Model Wafer & Lug UL/FM Butterfly Valves NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 11 NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 12 Reinstall cover plate, screws, and flag. Tighten all screws. Auxiliary switch end connection to be reviewed and accepted by local authority having jurisdiction. NOTE: Instructions are the same regardless of valve end connections. NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 13 T-1446762 PP AND T1447532 PP SWITCH REPLACEMENT INSTRUCTIONS FACTORY INSTALLED SWITCHES FOR NIBCO GD4865-8N, GD4865-C-8N, GD6865-8N, GD6865-C-8N UL/FM Butterfly Valves NOTE: Grooved end valve shown For illustration purposes only. See SECTION VII. SWITCH REPLACEMENT INSTRUCTIONS NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 14 NOTES:  All replacement parts must be obtained from your NIBCO distributor. Key drive material and size is specifically designed to meet performance requirements of UL and FM. Failure to use the properly sized replacement parts may void the UL and FM ratings.
  • Page 15 Tighten cap screw (1) once top hub is appropriately set. NOTE: The gear operator provides a large mechanical advantage. Be careful to stop turning the handwheel when the pointer of top hub (2) contacts stop pin (7) to prevent damage. NIBCO Technical Services • Phone: 1.888.446.4226 • Fax: 1.888.336.4226...
  • Page 16 (Butterfly Valves should be operated at least once per year or depending upon conditions, as often as quarterly). NIBCO tries to balance the needs of our customers and provide a gear operator that fits most service conditions. It is the responsibility of the ultimate installer / owner to specify the valve and gear operator based upon the application and conditions that it will be exposed to.