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Aerco 62632006 Technical Instructions

Thermal insulation replacement kit for am series models

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AM Series Thermal Insulation Replacement Instruction
TECHNICAL INSTRUCTIONS
0
Thermal Insulation Replacement Kit # 62632006
For AM Series Models 399, 500, 750 and 1000
Each kit contains the parts necessary to service ONE burner.
Obtain one kit for each burner in the unit you are servicing.
ITEM 1:
P/N
60801149
Screw
(1 each)
ITEM 4:
P/N
60909011
THERMAL
INSULATION, BURNER
(1 each)
AM Series Thermal Insulation Replacement Kit # 62632006 Contents
ITEM #
QTY.
1
1
2
1
3
1
4
1
5
1
6
1
The information contained in these instructions are subject to change without notice from
AERCO International, Inc. AERCO makes no warranty of any kind with respect to this
material, including, but not limited to, implied warranties of merchantability and fitness for
a particular application. AERCO International is not liable for errors appearing in this
manual. Nor for incidental or consequential damages occurring in connection with the
furnishing, performance, or use of this material.
07/28/2014
AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288
Kit # 62632006
PART NUMBER
60801149
SCREW
n/a
WASHER
60703047
O-RING
60909011
THERMAL INSULATION, BURNER
60701021
GASKET, WOOL
60909012
THERMAL INSULATION, HEAT EXCHANGER
Disclaimer
ITEM 2:
P/N n/a
WASHER
(1 each)
ITEM 5:
P/N
60701021
GASKET, WOOL
(1 each)
DESCRIPTION
TID-0120_0A
ITEM 3:
P/N
60703047
O-RING
(1 each)
ITEM 6:
P/N
60909012
THERMAL INSULATION,
HEAT EXCHANGER
(1 each)
Page 1 of 10

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Summary of Contents for Aerco 62632006

  • Page 1 AERCO International is not liable for errors appearing in this manual. Nor for incidental or consequential damages occurring in connection with the furnishing, performance, or use of this material. 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 1 of 10...
  • Page 2: Tools Required

    Pull the upper portion of the front cover back about 2 inches and then pull it up one inch and remove it from the unit. 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 2 of 10...
  • Page 3: Removing The Burner

    Pull the air inlet silencer to the left (label “C”) and remove it from the fan. Figure 2: Removing the Air Inlet Silencer 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 3 of 10...
  • Page 4 Referring to Figure 4, remove the gas valve from its position. Note the O-ring, labeled “L.” Figure 4: Removing the Gas Valve 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 4 of 10...
  • Page 5 Prepare the screw and the washer to fix the new thermal insulation (see Figure 7). Figure 7: Screw & Washer Figure 6: Screw & Thermal Insulation 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 5 of 10...
  • Page 6 Remove both the ignition and flame detection electrodes (see Figure 11). Figure 11: Remove the Electrodes Figure 10: Remove Electrode’s Screws 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 6 of 10...
  • Page 7 Install the new burner thermal insulation on the burner (see Figure 15). Figure 14: Combine Wool Gasket with Figure 15: Install Thermal Insulation in Burner Thermal Insulation 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 7 of 10...
  • Page 8 Figure 18: Clean Gasket Surfaces Figure 19: Reassemble Burner Assembly Complete the instructions above on the remaining burners in the unit. 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 8 of 10...
  • Page 9: Check For Gas Leaks

    Use an approved leak detention method to check all junctions shown with arrows A through E in Figure 20. Figure 20: Gas Leak Check Locations 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 9 of 10...
  • Page 10 TID-0120_0A Date Description Changed By 07/28/2014 Rev A: Initial release (reference PIR 934-72) Chris Blair © AERCO International, Inc., 2014 07/28/2014 AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, New York 10913 • Phone: 800-526-0288 Page 10 of 10...

This manual is also suitable for:

Am seriesAm 500Am 750Am 399Am 1000