Page 1 DS1103 PPC Controller Board Hardware Installation and Configuration Release 2014‑B – November 2014...
Page 2 How to Contact dSPACE Support To contact dSPACE if you have problems and questions, fill out the support request form provided on the website at http://www.dspace.com/go/supportrequest. The request form helps the support team handle your difficulties quickly and efficiently.
Page 3: Table Of Contents
Document Symbols and Conventions........12 Accessing Online Help and PDF Files........13 Related Documents............... 14 Safety Precautions Safe Invehicle Usage of dSPACE Products......15 Safety Precautions for Transportation........16 Safety Precautions for Installing and Connecting the Hardware................17 Safety Precautions for Using Expansion Boxes......18 Safety Precautions for Using AutoBox/Tandem-AutoBox in a Vehicle................
Page 4 How to Remove dSPACE CardSafe for Transportation.... 72 How to Remove dSPACE CardSafe Completely...... 72 Connecting dSPACE Boxes to the Host PC via DS830..... 74 Features of DS830 MultiLink Panel........74 How to Connect the DS830........... 76 DS830: Identifying the Connection Status......
Page 5 Digital Connector (P2)............112 Incremental Encoder/Digital Connector (P3)......117 Slave DSP Debug Connector (P6)......... 123 Slave DSP Flash Jumper (J1)..........123 Status LEDs of the DS1103..........124 CP1103/CLP1103 Components............ 127 Panel Overview..............127 CLP1103 LED Assignment............ 128 BNC Connectors (CP1 ... CP28)..........129 Slave ADC Connector (CP29)..........
Page 6 Recognizing User Interrupts..........176 Incremental Encoder Interface............177 Digital Encoder Interface: I/O Circuit and Electrical Characteristics..............178 Analog Encoder Interface: I/O Circuit and Electrical Characteristics..............179 Recognizing Encoder Index Interrupts........181 Connecting Encoders............182 DS1103 Hardware Installation and Configuration November 2014...
Page 7 Shielding................198 Avoiding Noise and Crosstalk............200 Reducing Crosstalk.............. 200 Wiring Up External Devices..........200 ADC Performance of dSPACE Boards..........202 Definition of SNR..............202 Notes on Measuring Noise........... 203 Notes on Using AutoBox.............. 204 Grounding Scheme for AutoBox/Tandem AutoBox....204 Influences on Board Performance Using AutoBox/Tandem- AutoBox................
Page 8 DS830 Data Sheet............... 244 dSPACE Expansion Boxes.............. 246 PX4 Expansion Box..............246 PX4 Data Sheet..............247 PX4: Ensuring Correct Operating Temperatures....247 PX4 Dimension Drawings............ 249 PX10 Expansion Box..............249 PX10 Data Sheet..............251 DS1103 Hardware Installation and Configuration November 2014...
Page 9 Tandem-AutoBox Dimension Drawings........ 291 Power Input Connector............293 Lab Power Supply for Tandem-AutoBox....... 295 Connector Panel Enclosures............297 Connector and LED Panels............297 19" Desktop Enclosure............297 19" Rack Enclosure.............. 298 Index DS1103 Hardware Installation and Configuration November 2014...
Page 10 Contents DS1103 Hardware Installation and Configuration November 2014...
Page 11: About This Document
About This Document This document will show you the installation and hardware Contents configuration of the DS1103 PPC Controller Board and CP1103/CLP1103 Connector Panels. It describes the hardware installation procedure and shows how to configure the hardware. It also gives you information about connecting external devices to the dSPACE system.
Page 12: Document Symbols And Conventions
AutomationDesk, use the following special folders: Common Program Data folder A standard folder for application- specific configuration data that is used by all users. %PROGRAMDATA%\dSPACE\<InstallationGUID>\<ProductName> Documents folder A standard folder for user-specific documents. %USERPROFILE%\My Documents\dSPACE\<ProductName>\ <VersionNumber> DS1103 Hardware Installation and Configuration November 2014...
Page 13: Accessing Online Help And Pdf Files
Help – Search (not available in all software products) to open dSPACE HelpDesk. It opens at the start page of the currently active product. You can also navigate and search in the user documentation of any other installed software product and its supported hardware.
Page 14: Related Documents
First Work Steps with a dSPACE System Provides information on configuring dSPACE systems after you installed the dSPACE hardware. It shows you how to get started with your dSPACE system after installation. This document is aimed at users who have no experience with dSPACE systems.
Page 15: Safety Precautions
Safety Precautions To avoid risk of injury and/or damage to the dSPACE hardware, read Objective and ensure that you comply with the following safety precautions. These precautions must be observed during all phases of system operation. Information in this section...
Page 16: Safety Precautions For Transportation
Safety Precautions If you intend to use dSPACE products outside enclosed tracks, you have to check with the relevant authorities in your country under which circumstances this is possible. You and the local authorities involved bear full responsibility for such use.
Page 17: Safety Precautions For Installing And Connecting The Hardware
During storage or handling, place the board on conductive foam or in a protective bag. Do not touch the board connectors. Only valid for boards up to board revision DS1103‑07: Improper Handling boards with fans handling will damage the fan of the board: Do not touch any components of the fan, neither during operation nor when it has stopped.
Page 18: Safety Precautions For Using Expansion Boxes
Do not apply voltages/currents outside the specified ranges to the connector pins. Do not connect or disconnect any devices while the dSPACE system is powered up and/or external devices are switched on. Make sure that the expansion box (if used) and external devices are turned off beforehand.
Page 19: Safety Precautions For Using Autobox/Tandem-Autobox In A Vehicle
Do not block the air intake of the fan on the rear side, and provide sufficient space for free air flow. Do not operate the AutoBox/Tandem-AutoBox for extended periods of time when the cover is removed. DS1103 Hardware Installation and Configuration November 2014...
Page 20: Safety Precautions For Using Connector Panels
Guard against foreign objects (staples, etc.) falling or blowing into the unit, or liquids being spilled into it. Do not expose the panel to excessive dust or moisture. DS1103 Hardware Installation and Configuration November 2014...
Page 21: Introduction To The Ds1103
Texas Instruments TMS320F240 DSP microcontroller. The DS1103 PPC Controller Board is a standard PC/AT card that can Installation location be plugged into a PC using the ISA bus as a backplane. The card can also be inserted in a dSPACE expansion box communicating with the host PC via an ISA-bus extension or Ethernet.
Page 22: Software
Sub-D connectors. If you ordered the DS1103 together with an expansion box, the board is not installed in the box. To avoid damage to the hardware during transportation, the DS1103 PPC Controller Board is delivered separately and has to be installed in the expansion box.
Page 23: Before You Start
Before You Start Make yourself familiar with the installation and configuration Objective procedures of the DS1103 PPC Controller Board and check if your system fulfills the system requirements. Information in this section Where to go from here Installation and Configuration Overview...
Page 24 4. Now you can install the hardware. Refer to How to Install the DS1103 on page 38. 5. If the DS1103 is installed in an expansion box, connect the box to your host PC. Refer to Connecting an Expansion Box to the Host PC on page 53.
Page 25 Next steps implement a model – either via a Simulink model including blocks from dSPACE’s Real‑Time Interface (RTI) or via a handcoded algorithm – and download the corresponding application to your real‑time hardware. ControlDesk Next Generation can be used to experiment with your real‑time application.
Page 26: Checking The System Requirements
For details, refer to Appendix: System Requirements ( Software Installation and Management Guide). If you want to install the DS1103 in an expansion box, the box must Expansion box fulfill the following requirements. Required slots You need one free full-size ISA slot and two free adjacent brackets (refer to the illustration in How to Install the DS1103 on page 38).
Page 27 Compatibility to dSPACE the different board revisions of the DS1103 PPC Controller Board: Releases If you use release DS1103 Revision 09 for dSPACE Release 4.1 or later releases: Programs or models that were prepared and compiled for board revision DS1103-07 (400 MHz CPU clock, cooling by fan) and earlier must be recompiled.
Page 28 Before You Start DS1103 Hardware Installation and Configuration November 2014...
Page 29: Installing The Hardware
Before inserting the DS1103 in the host PC or expansion box, you have to check if any of the board's default settings must be changed. Installing the DS1103 After setting up the DS1103, you can install it in your host PC or in an expansion box. Installing a Connector Panel CP and CLP connector panels provide easy-to-use connections between the board and external devices.
Page 30 The fans of various expansion boxes (PX10, PX20, AutoBox, Tandem- AutoBox) have a dust filter. Check the filter periodically. If it is dirty, you must replace it. Information in other sections Safety Precautions for Installing and Connecting the Hardware DS1103 Hardware Installation and Configuration November 2014...
Page 31: Resource Requirements Of Dspace Boards
Resources in the host PC the default address and the required memory of dSPACE boards when installed in the host PC. Some dSPACE boards support Plug & Play in which case they require an interrupt request line (IRQ). However the boards operate correctly even if no free IRQ is available.
Page 32: Installation In The Expansion Box
1 (PCI Card Play Express) Supported by the dSPACE software as of dSPACE Release 5.2. Installation in the Expansion Box When installed in an expansion box, dSPACE boards require the Resources in the expansion following resources in the expansion box: The resource requirements listed in this table apply to the expansion box, not to the host PC.
Page 33: Connection Of Microautobox To The Host Pc
ISA for DS815 PCI for DS817 PCI Express for DS819/DS821 The DS819 and DS821 Link Boards are supported by the dSPACE software since dSPACE Release 5.2. Connection via Ethernet The boards installed in the expansion box require no resources in the host PC.
Page 34: Setting Up The Ds1103
Installing the Hardware Setting up the DS1103 Before inserting the DS1103 in the host PC or in the expansion box, Objective you have to check if the default factory setting of the I/O base address (port address) must be changed.
Page 35: How To Change I/O Base Addresses
PC. These resources are assigned automatically by the link boards’ plug & play feature. If you want to install the DS1103 in an expansion box, the plug & play circuit on the DS1103 must be disabled. This is done automatically, when the board’s I/O base address is set to an address other than “000H”.
Page 36 PC and expansion box is established via Ethernet. Related topics Basics • Basics on Changing I/O Base Addresses on page 34 • Resource Requirements of dSPACE Boards on page 31 DS1103 Hardware Installation and Configuration November 2014...
Page 37: Installing The Ds1103
Objective To switch off a dSPACE system Method 1 Turn off all external devices connected to the dSPACE system. 2 Shut down the host PC and turn it off. Do not switch off the expansion box while the host PC is still running.
Page 38: How To Install The Ds1103
For details, refer to Problems with Multiple Plug & Play Boards on page 211. If you ordered a DS1103 together with an expansion box, the board is Shipment by dSPACE shipped separately to avoid damage to the board and to the expansion box during transportation.
Page 39 Do not apply pressure to the fan bearing during installation and removal of the board. 5 Insert the DS1103 and screw on the board’s triple connector. DS1103 Hardware Installation and Configuration November 2014...
Page 40 PC via Ethernet or a bus interface. For further information, refer to Connecting an Expansion Box to the Host PC on page 53. You can switch on the dSPACE system. Refer to How to Switch On the dSPACE System on page 41. DS1103 Hardware Installation and Configuration...
Page 41: How To Switch On The Dspace System
To avoid unpredictable errors, you should always turn on the expansion box before the host PC. 2 Turn on the host PC. The dSPACE system is running and you can work with it. Result DS1103 Hardware Installation and Configuration November 2014...
Page 42: Installing A Connector Panel
The system is switched off. For instructions, refer to How to Switch Preconditions Off a dSPACE System on page 37. If the panel is to be mounted in a 19” rack, this should be done first (see How to Mount a Panel in a 19” Rack on page 43).
Page 43: How To Mount A Panel In A 19" Rack
Turn off the host PC, the expansion box (if used), and the external devices beforehand. 1 Plug the CP1103 or CLP1103 to the DS1103 and tighten the lock screws. Take care not to mix up the connectors of the DS1103.
Page 44 Installing the Hardware The system is switched off. For instructions, refer to How to Switch Preconditions Off a dSPACE System on page 37. All connections to external devices are removed. To mount panels in a standard 19’’ industry rack Method 1 Remove the aluminum box.
Page 45: Installing Autobox/Tandem-Autobox In A Vehicle
The AutoBox/Tandem-AutoBox is the ideal environment for using Objective your dSPACE real-time hardware for in-vehicle control experiments. It provides space for up to seven boards, on request even for up to 14 (one is reserved for a slot CPU), and can be mounted anywhere in a vehicle.
Page 46 The DC–DC converter built into the AutoBox/Tandem-AutoBox lets Safety precautions you operate a dSPACE system connected to a car battery. Due to the high currents involved, special care must be taken when connecting the AutoBox/Tandem-AutoBox power supply to the car. Wires with...
Page 47 Thus, a switch is highly recommended. A preconfigured cable for the supply voltage is provided by dSPACE. Cable supplied by dSPACE This cable is intended to operate the AutoBox/Tandem-AutoBox with a laboratory power supply during development.
Page 48: Power Input Connector
4.0: 10 V … 60 V DC. If you use the matching cable supplied by dSPACE the remote control line is connected to positive supply voltage within the connector shell. This cable is intended for use with a laboratory power supply only.
Page 49: Px20 Expansion Box Installation
To prevent the system from overheating make sure that the ventilation is not obstructed. The plastic front cover can be snapped off and can be replaced by a special version with rack handles, which is available upon request. DS1103 Hardware Installation and Configuration November 2014...
Page 50: Maintenance Work For Expansion Boxes (Px10, Px20, Autobox, Tandem-Autobox)
You need the following tools and spare parts: Tools and spare parts Phillips screwdriver, PH 1 If the filter is dirty, you need a new one: dSPACE provides a pack of three replacement dust filters for the different expansion boxes. The order numbers are as follows:...
Page 51 5 Replace the dust filter and fix it to the box with the perforated cover and the Phillips screws (M3). You have checked and if necessary replaced the dust filter. Result DS1103 Hardware Installation and Configuration November 2014...
Page 52 Installing the Hardware DS1103 Hardware Installation and Configuration November 2014...
Page 53: Connecting An Expansion Box To The Host Pc
Connecting an Expansion Box to the Host PC Expansion boxes expand the host PC for large dSPACE systems. Objective Information in this section Where to go from here Prior to connecting or working with expansion boxes, ensure you have familiarized yourself with the relevant safety precautions.
Page 54: Connecting Via Ethernet
The expansion box with Ethernet connection is delivered with a slot CPU with a built‑in network adapter. If you want to install new dSPACE boards such as the DS1103 in an expansion box connected via Ethernet, contact dSPACE to check the slot CPU’s compatibility with the new boards.
Page 55: Connecting Via Bus Interface
Connecting via Ethernet Connecting dSPACE Boxes to the Host PC via DS830 dSPACE’s DS830 MultiLink Panel allows you to connect up to 16 dSPACE boxes to one host PC. With the DS830, you need to install only one link board (PC) in the host PC.
Page 56: Link Boards Variants
DS821‑34 mm, requires a free ExpressCard/34 slot or a free ExpressCard/54 slot in the host PC To use the DS821‑34 mm in an ExpressCard/54 slot, dSPACE highly recommends to improve lateral stability in the notebook slot by using an ExpressCard Kit. Contact dSPACE for further information.
Page 57: Limitations With Link Boards
The following limitations currently apply for the link boards DS814, Objective DS815, DS817, DS819, and DS821. The DS819 and DS821 link boards are supported as of dSPACE Required software Release 5.2. You can install only up to eight DS817, or DS819 boards in one Number of link boards (PC) host PC.
Page 58: How To Establish The Ds817/Ds819 <-> Ds814 Bus Interface
Do not connect the crossed‑over patch cable to an Ethernet LAN or the LAN connectors of a PC or a notebook. 2 Switch on the system. Refer to How to Switch On the dSPACE System on page 41. DS1103 Hardware Installation and Configuration...
Page 59: How To Establish The Ds815/Ds821 <-> Ds814 Bus Interface
2 Remove the small protective caps from the plugs. 3 Connect the DS817 or the DS819 to the DS814. 4 Switch on the system. Refer to How to Switch On the dSPACE System on page 41. The dSPACE system is now ready to run real-time applications.
Page 60: Ds815 Connector And Pc Card Link
Ethernet LAN or the LAN connectors of a PC or a notebook. 2 Switch on the system. Refer to How to Switch On the dSPACE System on page 41. If you use the DS821‑34 mm with older notebooks (for example,...
Page 61 ... with strain-relief clamp Old DS815 connector New DS815 connector DS815 boards delivered before November 2001 have a blue label. Boards delivered later have a red label, or a blue label with “Vs. 2.0“. DS1103 Hardware Installation and Configuration November 2014...
Page 62: Identifying The Connection Status
Yellow Green Patch cable connector Fiber-optic connector Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication. DS1103 Hardware Installation and Configuration November 2014...
Page 63 Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication. Green LED A lit green LED indicates that data is being sent or received. DS1103 Hardware Installation and Configuration November 2014...
Page 64 Yellow LED A lit yellow LED indicates that the connection between the host PC and the expansion box is ready for communication. Green LED A lit green LED indicates that data is being sent or received. DS1103 Hardware Installation and Configuration November 2014...
Page 65: Using Dspace Cardsafe
Transportation How to Remove dSPACE CardSafe Completely Introduction to dSPACE CardSafe The dSPACE CardSafe consists of a base plate and a card holder. The Overview base plate is fixed to the underside of the notebook and does not have to be removed for transportation. The card holder must be plugged into the base plate.
Page 66 Card holder Clamp plates Notebook To use the DS821‑34 mm in an ExpressCard/54 slot, dSPACE highly recommends to improve lateral stability in the notebook slot by using an ExpressCard Kit. Contact dSPACE for further information. The illustration below shows the position and the space required for Required mounting area mounting the base plate on the underside of the notebook.
Page 67 Notebook (side view) 85 mm Notebook Notebook slot slot with PC card Max. gap: approx. 20 mm Notebook (bottom view) dSPACE CardSafe comes as a mounting kit with the following Items delivered components: Number Item Illustration Acrylic foam tape Mounting template "...
Page 68: How To Mount Dspace Cardsafe
To mount dSPACE CardSafe Method N O T I C E Do not mount the CardSafe over any ventilation slots at the bottom of the notebook. This could cause overheating and possibly destroy the notebook processor. DS1103 Hardware Installation and Configuration November 2014...
Page 69 Fold and then cut the template for mounting the dSPACE CardSafe. Center the template on the underside of the notebook with a partially inserted link board. Remove the protective foil from the velcro tape. DS1103 Hardware Installation and Configuration November 2014...
Page 70 After this remove the template. Fix the four rubber feet to the underside of the notebook. This is to compensate the height of the CardSafe and ensure the stability of the notebook. DS1103 Hardware Installation and Configuration November 2014...
Page 71 Adjust the bottom clamp plate with spacers as needed. Plug in the link board and mount the other clamp plate. Fix the link board/connector with the knurled nuts. DS1103 Hardware Installation and Configuration November 2014...
Page 72: How To Remove Dspace Cardsafe For Transportation
Connecting an Expansion Box to the Host PC How to Remove dSPACE CardSafe for Transportation To transport the notebook in a bag, you have to remove only the card Objective fixture of the CardSafe. DS815: The connector of the DS815 Link Board is removed. The Preconditions link board can remain in the notebook.
Page 73 To avoid injury, do not use your fingernail to unlock the connector fixture. Remove the card fixture. Carefully remove the base plate with a screwdriver. Leave the velcro tapes on the notebook at the mounting positions. DS1103 Hardware Installation and Configuration November 2014...
Page 74: Connecting Dspace Boxes To The Host Pc Via Ds830
MicroAutoBoxes – to one host PC. Each connection requires a separate link board (PC) installed in the PC. The number of dSPACE boxes you can connect to the PC is limited by the number of free slots for link boards.
Page 75 To install your dSPACE system in a vehicle, you can use the car battery as the power supply for the DS830. To connect the DS830 to the host PC as well as to the dSPACE boxes, Connecting and installing you can use any combination of crossed‑over patch cables and the DS830 fiber‑optic cables.
Page 76: How To Connect The Ds830
Connecting an Expansion Box to the Host PC The following limitations currently apply to the DS830: Limitations Up to 4 (DS830/4), 8 (DS830/8) or 16 (DS830/16) dSPACE boxes can be connected to one panel. The length of each connection is limited to 10 m (crossed‑over patch cable), and...
Page 77 To connect the DS830 via mains socket Method 1 1 Connect the DS830 to the host PC. 2 Connect the DS830 to the dSPACE boxes (expansion box and/or MicroAutoBoxes). 3 Use the cable with the integrated power supply unit. Plug the power supply cable into the LEMO connector of the DS830.
Page 78: Ds830: Identifying The Connection Status
The front of the DS830 panel has several LEDs, which indicate the Objective current status of the connection to the host PC and the connected dSPACE boxes (expansion boxes or MicroAutoBoxes), as well as the status of the panel’s power supply. DS1103 Hardware Installation and Configuration...
Page 79 Green LED Lit when data is being sent or received. Yellow LED (patch cable connector) Lit if the connection to the host PC or a connected dSPACE box is ready for communication. Green power LEDs Lit both when power is supplied correctly to the DS830.
Page 80: Ds1103 Hardware Installation And Configuration November
Connecting an Expansion Box to the Host PC DS1103 Hardware Installation and Configuration November 2014...
Page 81: Setting Up An Ethernet Connection Between Pc And Expansion Box
PC via Ethernet. In this case, the expansion box is treated as a network client. Establishing a connection between an expansion box and the host PC via Ethernet is recommended for advanced users only. DS1103 Hardware Installation and Configuration November 2014...
Page 82: Setting Up The Ethernet Connection
Integration in an existing network The expansion box becomes part of an existing network using TCP/IP, for example, a local area network. DS1103 Hardware Installation and Configuration November 2014...
Page 83 Test the Connection Expansion Box Ready for Use Information in this section Where to go from here Preparing the TCP/IP Configuration Setting Up a Peer-to-Peer Connection Integrating the Expansion Box into a Network DS1103 Hardware Installation and Configuration November 2014...
Page 84: Preparing The Tcp/Ip Configuration
(TCP/IPv4), and click Properties. Internet Protocol (TCP/IP) Properties dialog opens. 5 From the Internet Protocol (TCP/IP) Properties dialog, write down all the configured values and options so that you can restore them later. DS1103 Hardware Installation and Configuration November 2014...
Page 85: Setting Up A Peer-To-Peer Connection
PC and the expansion box. To set up and test a peer‑to‑peer connection Method 1 If the host PC is already part of an existing network, switch it off, and disconnect it from the network. DS1103 Hardware Installation and Configuration November 2014...
Page 86 Continue with the First Work Steps with a dSPACE System document. If the expansion box is to be used in an existing network, proceed with How to Change the IP Address of the Expansion Box on page 88.
Page 87: Integrating The Expansion Box Into A Network
How to Connect the Expansion Box to the Network and Test the Connection Information in other sections How to Set Up a Peer-to-Peer Connection After setting up the TCP/IP protocol, you can set up the peer-to-peer connection. DS1103 Hardware Installation and Configuration November 2014...
Page 88: How To Change The Ip Address Of The Expansion Box
183.27.33.18. In a Command Prompt window (DOS window), enter the command: setip 192.100.100.98 183.27.33.18 Proceed with How to Restore the TCP/IP Configuration of the PC Next step on page 89. DS1103 Hardware Installation and Configuration November 2014...
Page 89: How To Restore The Tcp/Ip Configuration Of The Pc
Local Area Connection Status dialog. 9 If prompted, confirm to restart the host PC. Proceed with How to Connect the Expansion Box to the Network and Next steps Test the Connection on page 90. DS1103 Hardware Installation and Configuration November 2014...
Page 90: How To Connect The Expansion Box To The Network And Test The Connection
Reply from 10.1.202.178: bytes=32 time<10ms TTL=32 Reply from 10.1.202.178: bytes=32 time<10ms TTL=32 The network setup is now complete. If you want to use the board with dSPACE Releases, continue with First Work Steps with a dSPACE System document. DS1103 Hardware Installation and Configuration...
Page 91 Setting Up The Ethernet Connection Solving problems If any problem comes up when you integrate an expansion box in a network, see Problems with the Integration of an Expansion Box in a Network on page 217. DS1103 Hardware Installation and Configuration November 2014...
Page 92 Setting Up an Ethernet Connection Between PC and Expansion Box DS1103 Hardware Installation and Configuration November 2014...
Page 93: Connecting External Devices To The Dspace System
How to Connect External Devices to a Board How to Connect External Devices to a Connector Panel How to Connect External Devices to a Board To connect external devices to the DS1103 Method N O T I C E Connecting external devices while the power supply is switched on may damage the dSPACE hardware.
Page 94 (if used) and the host PC. 8 If used, turn on the DS830 MultiLink Panel. 9 Turn on the host PC. The host PC should boot as usual. 10 Turn on all external devices connected to the dSPACE system. Related topics HowTos •...
Page 95: How To Connect External Devices To A Connector Panel
Method N O T I C E Connecting external devices while the power supply is switched on may damage the dSPACE hardware. Do not connect or disconnect any device while the power supply is switched on. Turn off the host PC, the expansion box (if used), and the external devices beforehand.
Page 96 (if used) and the host PC. 8 If used, turn on the DS830 MultiLink Panel. 9 Turn on the host PC. The host PC should boot as usual. 10 Turn on all external devices connected to the dSPACE system. Related topics HowTos •...
Page 97: Uninstalling The System
Uninstalling the System All components of a dSPACE system, software and hardware, can be Uninstallation order removed in the following order: 1. You have to remove the software first. 2. Afterwards you can remove the hardware. Information in this section...
Page 98: Removing The Hardware
The boards to be removed from your host PC depend on the Objective installation of the DS1103 PPC Controller Board. If the DS1103 is installed in an expansion box connected to the Installation cases host PC via a bus interface, the DS817 Link Board must be removed.
Page 99 Do not apply pressure to the fan bearing during installation and removal of the board. 4 Unscrew the triple bracket of the DS1103 or the bracket of the link board (PC). 5 Remove the DS1103 and/or the link board (PC) from the slot.
Page 100: How To Remove Hardware From An Expansion Box
Processor boards installed inside the expansion box expansion box will be damaged during transportation and shipment. Due to the weight of the heat sinks on the DS1103 PPC Controller Board, both the expansion box and the board itself will be damaged by acceleration and shocks.
Page 101 6 Close the enclosure. When all devices are reconnected to the system and to the power Next steps supply, you can switch on the dSPACE system. For detailed instructions, refer to How to Switch On the dSPACE System on page 41.
Page 102 Uninstalling the System DS1103 Hardware Installation and Configuration November 2014...
Page 103: Connector Pinouts And Leds
Connector Pinouts and LEDs This chapter provides hardware-related, reference information on the Objective components of the DS1103 and its optional accessories, the CP1103 Connector Panel and the CLP1103 Connector/LED Combi Panel: Information in this section Where to go from here...
Page 104: Ds1103 Components
Connecting external devices Prior to connecting external devices to the board, ensure you have familiarized yourself with the relevant instructions provided in the Connecting External Devices to the dSPACE System on page 93. Information in this section Where to go from here...
Page 105: Board Overview
DS1103 Components Board Overview The illustration below shows the locations of the connectors, jumpers Overview illustration and LEDs on the DS1103 as of board revision DS1103-09. The illustration is not to scale. JTAG programming connector (P5) Status LEDs Slave DSP...
Page 106 Connector Pinouts and LEDs The illustration below shows the locations of the connectors, jumpers and LEDs on the DS1103 up to board revision DS1103-07. The illustration is not to scale. JTAG programming connector (P5) Status LEDs S1-1 S1-2 S1-3 (P1)
Page 107: Analog Connector (P1)
The analog connector (P1) is a 100‑pin, high density KEL connector. It Purpose is used to obtain access to the analog signals of the board. The connector is located on the bracket of the DS1103, see Board Overview on page 105. Using the adapter cable supplied with the board, the analog Adapter cable connector (P1) can be linked to two 50-pin, female Sub‑D connectors...
Page 108 Because the pin numbering used for KEL connectors is not Pinout of analog connector standardized, the following figure shows the numbering scheme used (P1) (front view of the board connector). Do not rely on the numbers written on the KEL connectors. DS1103 Hardware Installation and Configuration November 2014...
Page 109 P1 57 P1B 43 P1 58 P1A 43 P1 59 P1B 27 DACH7 P1 60 P1A 27 DACH8 P1 61 P1B 11 P1 62 P1A 11 P1 63 P1B 44 P1 64 P1A 44 DS1103 Hardware Installation and Configuration November 2014...
Page 110 Because the pin numbering used for Sub-D connectors is not Pinout of Sub‑D connectors standardized, the following illustrations show the numbering scheme used (viewed from the top of a female connector) Do not rely on the numbers written on Sub-D connectors. DS1103 Hardware Installation and Configuration November 2014...
Page 111 The table below shows the pin assignment of the Sub-D connector P1A. Connector P1A Signal Signal Signal ADCH2 ADCH4 ADCH6 ADCH8 ADCH10 ADCH12 ADCH14 ADCH16 ADCH18 ADCH20 DACH2 DACH4 DACH6 DACH8 SADCH2 SADCH4 SADCH6 SADCH8 SADCH10 SADCH12 SADCH14 SADCH16 DS1103 Hardware Installation and Configuration November 2014...
Page 112: Digital Connector (P2)
The digital connector (P2) is a 100‑pin, high density KEL connector. It Purpose is used to obtain access to the digital signals of the board. The connector is located on the bracket of the DS1103, see Board Overview on page 105. Using the adapter cable supplied with the board, the digital Adapter cable connector (P2) can be linked to two 50-pin, female Sub‑D connectors...
Page 113 Do not rely on the numbers written on the KEL connectors. The following table shows the pin assignment of the digital connector (P2). It also provides the mapping to the Sub-D connectors of the adapter cable. DS1103 Hardware Installation and Configuration November 2014...
Page 114 P2B 43 P2 58 P2A 43 P2 59 P2B 27 ST1PWM P2 60 P2A 27 ST2PWM P2 61 P2B 11 ST3PWM P2 62 P2A 11 SPDPINT P2 63 P2B 44 P2 64 P2A 44 DS1103 Hardware Installation and Configuration November 2014...
Page 115 P2B 50 P2 100 P2A 50 The DS1103 provides three VCC lines. The total load of every VCC line (VCC1, VCC2, VCC3) must not exceed 500 For details on the VCC lines refer to Power Supply Outputs on page 162.
Page 116 IO15 IO13 IO19 IO17 IO23 IO21 IO27 IO25 IO31 IO29 STMRCLK STINT2 SPDPINT ST2PWM SPWM4 SPWM2 SPWM6 SPWM8 SCAP4 SCAP2 SSTE SBIO SSOMI INT1 INT3 VCC1 (+ 5 V) VCC1 (+ 5 V) DS1103 Hardware Installation and Configuration November 2014...
Page 117: Incremental Encoder/Digital Connector (P3)
INT2 VCC1 (+ 5 V) VCC1 (+ 5 V) The DS1103 provides three VCC lines. The total load of every VCC line (VCC1, VCC2, VCC3) must not exceed 500 For details on the VCC lines refer to Power Supply Outputs on page 162.
Page 118 Do not rely on the numbers written on the KEL connectors. The following table shows the pin assignment of the incremental encoder/digital connector (P3). It also provides the mapping to the Sub-D connectors of the adapter cable. DS1103 Hardware Installation and Configuration November 2014...
Page 119 P3 58 P3A 43 IDX(2) P3 59 P3B 27 P3 60 P3A 27 P3 61 P3B 11 PHI0(3) P3 62 P3A 11 PHI0(3) P3 63 P3B 44 PHI90(3) P3 64 P3A 44 PHI90(3) DS1103 Hardware Installation and Configuration November 2014...
Page 120 The CAN bus lines (CANH, CANL) are not terminated with a resistor on the DS1103. The DS1103 provides three VCC lines. The total load of every VCC line (VCC1, VCC2, VCC3) must not exceed 500 For details on the VCC lines refer to Power Supply Outputs on page 162.
Page 121 PHI90(6) IDX(6) PHI0(1) IDX(1) PHI90(1) PHI90(2) PHI0(2) IDX(2) PHI0(3) PHI90(3) IDX(3) PHI0(4) IDX(4) PHI90(4) PHI90(5) PHI0(5) IDX(5) VCC2 (+ 5 V) VCC2 (+ 5 V) VCC3 (+ 5 V) VCC3 (+ 5 V) DS1103 Hardware Installation and Configuration November 2014...
Page 122 The CAN bus lines (CANH, CANL) are not terminated with a resistor on the DS1103. The DS1103 provides three VCC lines. The total load of every VCC line (VCC1, VCC2, VCC3) must not exceed 500 For details on the VCC lines refer to Power Supply Outputs on page 162.
Page 123: Slave Dsp Debug Connector (P6)
Objective JTAG standard emulation port. This emulation port can be used for software debugging. The DS1103 contains a JTAG connector to connect an external emulator such as the Texas Instruments XDS510. The dSPACE software does not support the slave DSP debug connector.
Page 124: Status Leds Of The Ds1103
DSP. For this reason, do not change the jumper’s default setting shown above. Status LEDs of the DS1103 The DS1103 is equipped with 4 red status LEDs that provide Objective information on the current board status. For details on the location of the status LEDs, see the illustration in LED location Board Overview on page 105.
Page 125 Lit whenever the host PC access the board. The LEDs also indicate bad power supply or damage to the board. If the PGVCC1 LED, PGVCC2 LED (up to DS1103-07) or the PWR LED Problems indicated by the (as of DS1103-09) are not lit after power‑up, check:...
Page 126 The following problems are indicated by the BEN LED: Problems indicated by the BEN LED If the DS1103 is not operated in Plug & Play mode, the BEN LED must light up once when the board is registered by ControlDesk 3.x or ControlDesk Next Generation. Otherwise, there is no connection between ControlDesk 3.x or ControlDesk...
Page 127: Cp1103/Clp1103 Components
CP1103/CLP1103 Components CP1103/CLP1103 Components The connector panels CP1103 and CLP1103 provide easy‑to‑use Objective connections between the DS1103 and devices to be connected to it. Devices can be individually connected, disconnected or interchanged without soldering. This simplifies system construction, testing and troubleshooting.
Page 128: Clp1103 Led Assignment
CP24 CP28 BNC connectors The VCC1, VCC2 and VCC3 line of the DS1103 are connected on the CP1103/CLP1103 and called VCC. The total load of all connector pins that provide access to the PC power supply must not exceed 1.5 A (CP1103) or 0.75 A (CLP1103).
Page 129: Bnc Connectors (Cp1
The pulse length of data signals (CAN, RXD, TXD, SRXD, STXD) is extended to make even small blocks of data visible. The power required by the LEDs is taken from the DS1103’s supply voltage (VCC). BNC Connectors (CP1 ... CP28) The CP1 ...
Page 130: Slave Adc Connector (Cp29)
Because the pin numbering used for Sub-D connectors is not Pinout standardized, the following figure shows the numbering scheme used (front view). Do not rely on the numbers written on Sub-D connectors. DS1103 Hardware Installation and Configuration November 2014...
Page 131: Digital I/O Connector (Cp30)
Because the pin numbering used for Sub-D connectors is not Pinout standardized, the following figure shows the numbering scheme used (front view). Do not rely on the numbers written on Sub-D connectors. DS1103 Hardware Installation and Configuration November 2014...
Page 132: Slave I/O Connector (Cp31)
IO13 IO10 IO11 The VCC1, VCC2 and VCC3 line of the DS1103 are connected on the CP1103/CLP1103 and called VCC. The total load of all connector pins that provide access to the PC power supply must not exceed 1.5 A (CP1103) or 0.75 A (CLP1103).
Page 133: Incremental Encoder Interface Connectors
SSTE SBIO VCC (+5 V) The VCC1, VCC2 and VCC3 line of the DS1103 are connected on the CP1103/CLP1103 and called VCC. The total load of all connector pins that provide access to the PC power supply must not exceed 1.5 A (CP1103) or 0.75 A (CLP1103).
Page 134: Can Connector (Cp38)
The channels 1 ... 7 correspond to the connectors CP32 ... CP37 and CP39. The VCC1, VCC2 and VCC3 line of the DS1103 are connected on the CP1103/CLP1103 and called VCC. The total load of all connector pins that provide access to the PC power supply must not exceed 1.5 A (CP1103) or 0.75...
Page 135: Master Ppc Uart Rs232 Connector (Cp40)
The pinout has been adopted from the 9-pin, RS232 connector of a PC. The master PPC of the DS1103 supports one serial interface. In RS232 mode the signals are available from the master PPC UART RS232 connector (CP40).
Page 136: Slave Dsp Uart Rs232 Connector (Cp41)
The pinout has been adopted from the 9-pin RS232 connector of a PC. The slave DSP of the DS1103 supports one serial communication interface. In RS232 mode the signals are available from the slave DSP UART RS232 connector (CP41).
Page 137: Master Ppc Uart Rs422 Connector (Cp42)
The master PPC UART RS422 connector (CP42) is a 9-pin male Sub-D Objective connector located on the front of the connector panel. The master PPC of the DS1103 supports one serial interface. In RS232 mode the signals are available from the master PPC UART RS232 connector (CP40). In RS422 mode the signals are available from the master PPC UART RS422 connector (CP42).
Page 138 (front view). Do not rely on the numbers written on Sub-D connectors. Connector (CP43) Signal Signal SRXD Not used SRXD Not used STXD Not used STXD Not used DS1103 Hardware Installation and Configuration November 2014...
Page 139: Mapping Of I/O Signals
Shows the assignment of RTI blocks and RTLib functions to single connector pins. Conflicting I/O Features Shows the I/O features on the DS1103 which conflict with other I/O features. Signal Mapping to I/O Pins The following table lists the I/O signals of the DS1103 by function...
Page 140 CP14 (conv 4) ch 2 ADCH15 Conv 4 Ch 15 P1 31 P1B 6 CP15 (conv 4) ch 3 ADCH16 Conv 4 Ch 16 P1 32 P1A 6 CP16 (conv 4) ch 4 DS1103 Hardware Installation and Configuration November 2014...
Page 141 P1B 10 CP25 DACH6 Ch 6 Ch 6 P1 56 P1A 10 CP26 DACH7 Ch 7 Ch 7 P1 59 P1B 27 CP27 DACH8 Ch 8 Ch 8 P1 60 P1A 27 CP28 DS1103 Hardware Installation and Configuration November 2014...
Page 142 (group 2) bit 5 IO14 Group 2 Bit 14 P2 25 P2B 5 CP30 8 (group 2) bit 6 IO15 Group 2 Bit 15 P2 26 P2A 5 CP30 25 (group 2) bit 7 DS1103 Hardware Installation and Configuration November 2014...
Page 143 (group 4) bit 5 IO30 Group 4 Bit 30 P2 49 P2B 9 CP30 16 (group 4) bit 6 IO31 Group 4 Bit 31 P2 50 P2A 9 CP30 33 (group 4) bit 7 DS1103 Hardware Installation and Configuration November 2014...
Page 144 CP37 5 PHI0(7) Ch 7 Ch 7 P3 29 P3B 22 CP39 2 PHI0(7) P3 30 P3A 22 CP39 3 PHI90(7) P3 31 P3B 6 CP39 4 PHI90(7) P3 32 P3A 6 CP39 5 DS1103 Hardware Installation and Configuration November 2014...
Page 145 RXD * DS1103SER_INT_REC_LEV P3 5 P3B 18 CP42 3 TXD * P3 3 P3B 34 CP42 2 RXD * P3 6 P3A 18 CP42 4 TXD * P3 4 P3A 34 CP42 1 DS1103 Hardware Installation and Configuration November 2014...
Page 146 SADCH14 Ch 14 Ch 14 P1 92 P1A 16 CP29 33 SADCH15 Ch 15 Ch 15 P1 95 P1B 33 CP29 34 SADCH16 Ch 16 Ch 16 P1 96 P1A 33 CP29 35 DS1103 Hardware Installation and Configuration November 2014...
Page 147 P2 79 P2B 14 CP31 3 bit 6 SCAP4 * Bit 17 Group 3 P2 80 P2A 14 CP31 22 bit 7 ST1PWM * Group 2 P2 59 P2B 27 CP31 23 bit 3 DS1103 Hardware Installation and Configuration November 2014...
Page 148 P2 78 P2A 30 CP31 21 DS1103 RTLib Reference) SCAP3 * Ch 3 Ch 3 P2 79 P2B 14 CP31 3 SCAP4 * Ch 4 Ch 4 P2 80 P2A 14 CP31 22 DS1103 Hardware Installation and Configuration November 2014...
Page 149 See Slave DSP Serial P3 15 P3B 36 CP43 3 Communication Interface SRXD P3 16 P3A 36 CP43 4 DS1103 RTLib Reference) STXD P3 13 P3B 3 CP43 2 STXD P3 14 P3A 3 CP43 1 DS1103 Hardware Installation and Configuration November 2014...
Page 150 1, 8, 12, 15 (only P3A), 19 (only P3A), 23, 27, 31, 32, 38, 42, 46, 48 (only P3A), CP1103/CLP1103 Connector Panel CP1 … CP28 Shell Slave ADC CP29 1 … 19, 36 Digital I/O CP30 17, 34 … 45 DS1103 Hardware Installation and Configuration November 2014...
Page 151 Slave RS232 CP41 UART RS422 CP42 Slave RS422 CP43 GND of the DS1103 is internally connected to ground of the expansion box. The following I/O pins provide access to the expansion box power VCC pins supply VCC (5 V): Connector...
Page 152: Conflicting I/O Features
I/O feature as a whole. Suppose two I/O features of the dSPACE board use the same on‑board timer device. In this case, only one of the two I/O features can be used at a time.
Page 153 158 ‑ Wave Signal Measurement (F2D) Conflicts for Slave DSP Square on page 158 The master PPC of the DS1103 supports only one serial interface. It Conflicts for the Serial can be configured as either RS232 or RS422 transceiver. Interface...
Page 154 Mapping of I/O Signals The following I/O features of the DS1103 conflict with the Conflicts for the Slave DSP Slave DSP ADC unit: ADC Unit Slave DSP ADC Unit *) Signal Conflicting I/O Feature **) (RTI) (RTLib) (RTI) (RTLib) Conflicts Concerning Single Channels...
Page 155 Synchronizing I/O Features of the Master PPC: DS1103SYNC_IO_SETUP DS1103MASTER_SYNCINT See Synchronous I/O Trigger ( DS1103 RTLib Reference) The following I/O features of the DS1103 conflict with Slave DSP Conflicts for Slave DSP 1‑Phase PWM Signal Generation: 1‑Phase PWM Signal Generation (PWM) Slave DSP 1‑Phase PWM Signal...
Page 156 Reference) DS1103SL_DSP_BIT_IN_Cx DS1103SL_DSP_BIT_OUT_Cx See Slave DSP Bit I/O Unit ( DS1103 RTLib Reference) The following I/O features of the DS1103 conflict with Slave DSP Conflicts for Slave DSP 3‑Phase PWM Signal Generation: 3‑Phase PWM Signal Generation (PWM3) Slave DSP 3‑Phase PWM Signal...
Page 157 Conflicting I/O Features The following I/O features of the DS1103 conflict with Slave DSP Conflicts for Slave DSP Space Vector PWM Signal Generation: Space Vector PWM Signal Generation (PWMSV) Slave DSP Space Vector PWM Signal Conflicting I/O Feature **) Signal Generation (PWMSV) *)
Page 158 Mapping of I/O Signals The following I/O features of the DS1103 conflict with Slave DSP Conflicts for Slave DSP PWM Signal Measurement: PWM Signal Measurement (PWM2D) Slave DSP PWM Signal Signal Conflicting I/O Feature **) Measurement (PWM2D) *) (RTI) (RTLib)
Page 159 See Slave DSP PWM Measurement (PWM2D) ( DS1103 RTLib Generation (D2F) ( DS1103 Reference) RTLib Reference) Slave DSP Bit I/O Unit: DS1103SL_DSP_BIT_IN_Cx DS1103SL_DSP_BIT_OUT_Cx See Slave DSP Bit I/O Unit ( DS1103 RTLib Reference) DS1103 Hardware Installation and Configuration November 2014...
Page 160 Mapping of I/O Signals DS1103 Hardware Installation and Configuration November 2014...
Page 161: Signal Connection To External Devices
Information in this section Where to go from here Power Supply Outputs Analog Inputs Analog Outputs Bit I/O Slave DSP Bit I/O User Interrupt Inputs Incremental Encoder Interface Serial Interface CAN Bus Interface DS1103 Hardware Installation and Configuration November 2014...
Page 162: Power Supply Outputs
Signal Connection to External Devices Power Supply Outputs The DS1103 provides three +5 V power supply output lines (VCC1 … Objective VCC3) internally connected to the host PC’s 5 V supply voltage. Electrical Characteristics Each VCC line is protected against short circuits or overload by a Objective multifuse on the DS1103.
Page 163: Analog Inputs
Analog Inputs Analog Inputs The DS1103 contains two different types of analog/digital converters Objective (ADCs) for the analog input channels: Four ADCs with four multiplexed input signals each: ADCH1 ... ADCH16 Four parallel (non-mulitplexed) ADCs with one input signal each: ADCH17 ...
Page 164 > 83 dB SNR (signal-to-noise ratio), up 16-bit muxed ADCs > 80 dB to board revision DS1103-07 12-bit parallel ADCs > 65 dB Power‑up default The behavior of inputs is not critical for connected devices. DS1103 Hardware Installation and Configuration November 2014...
Page 165: Analog Outputs
Analog Outputs Analog Outputs The DS1103 provides a digital/analog converter (DAC) with eight Objetive parallel DAC channels. The analog output channels are called DACH1 ... DACH8. Information in this section Where to go from here Hardware details I/O Circuit and Electrical Characteristics...
Page 166: I/O Circuit And Electrical Characteristics
Signal Connection to External Devices I/O Circuit and Electrical Characteristics The following illustration is a simplified diagram of the output Output circuit circuitry of the DACs. Up to board revision DS1103-07 → 0 Ω 100 Ω DACx DACH1 ... DACH8 –...
Page 167 Analog Outputs Parameter Value SNR (signal-to-noise ratio) > 83 dB (as of DS1103-09) > 78 dB (up to DS1103-07) Power-up default DAC outputs are low‑impedance outputs. DS1103 Hardware Installation and Configuration November 2014...
Page 168: Bit I/O
Signal Connection to External Devices Bit I/O The DS1103 contains a bit I/O unit with 32 digital I/O pins called Objective IO0 ... IO31. The I/O unit is organized in four 8-bit groups (bits 0 … 7, 8 … 15, 16 … 23, 24 … 31). Each group can be configured for input or output (programmable by software).
Page 169: I/O Circuits And Electrical Characteristics
Power-up default All I/O channels are set to input mode and to a defined logical high level by the built-in 10 kΩ pull-up resistors. The current direction is shown in the circuit diagram above. DS1103 Hardware Installation and Configuration November 2014...
Page 170: Changing Power-Up Default
If you want to change the power-up default, you can set the I/O pins Changing the setting to a defined logical low level by connecting a 1 kΩ pull-down resistor from ground to each I/O pin. DS1103 Hardware Installation and Configuration November 2014...
Page 171: Slave Dsp Bit I/O
Slave DSP Bit I/O Slave DSP Bit I/O The slave DSP of the DS1103 provides I/O with the following pin Objective names: Slave DSP Bit I/O Unit SADCH1, SADCH2, SADCH9, SADCH10 STMRDIR, STMRCLK, STINT1, STINT2, SPDPINT, SADCSOC, SXF, SBIO SPWM7 ... SPWM9 ST1PWM ...
Page 172: I/O Circuit And Electrical Characteristics
DSP I/O. Output 10 kΩ Enable 33 Ω SADCH1, 2, 9, 10 → SPWM1 ... SPWM9 ST1PWM ... ST3PWM SCAP1 ... SCAP4 STMRDIR, STMRCLK, STINT2, SADCSOC, SXF, SBIO SSOMI, SSIMO, SSTE, SSCLK DS1103 Hardware Installation and Configuration November 2014...
Page 173 Slave DSP Bit I/O Up to board revision DS1103‑07 the I/O circuit shown above is valid for all signals of the slave DSP I/O unit. As of board revision DS1103‑09 the I/O circuit of some signals has changed (see below).
Page 174: Changing Power-Up Default
1 kΩ pull-down resistor from ground to each I/O pin. Using the ST1PWM Pin The ST1PWM pin is lead to the interrupt controller of the DS1103, so Objective it is possible to generate interrupts that are synchronous to PWM signal generation.
Page 175: User Interrupt Inputs
User Interrupt Inputs User Interrupt Inputs The DS1103 contains four external user interrupt inputs. The input Objective channels are called INT0 … INT3. Information in this section Where to go from here Hardware details I/O Circuit and Electrical Characteristics Recognizing User Interrupts...
Page 176: Recognizing User Interrupts
100 ns. The interrupt is activated by the high to low transition of the signal. The signal must remain low for at least 100 ns after the transition. high : 100 ns high high min : 100 ns low min DS1103 Hardware Installation and Configuration November 2014...
Page 177: Incremental Encoder Interface
Incremental Encoder Interface Incremental Encoder Interface The DS1103 provides a digital incremental encoder interface with Objective input channels for seven incremental encoders. The pins which make up the inputs are called: PHI0(1) … PHI0(7), PHI0(1) … PHI0(7) PHI90(1) … PHI90(7), PHI90(1) … PHI90(7) IDX(1) …...
Page 178: Digital Encoder Interface: I/O Circuit And Electrical Characteristics
IDX (1) ... IDX (6) 150 Ω RS422/ Digital Single Converter Ended Interface Converter 4.7 nF PHI0 (1) ... PHI0 (6) 1 kΩ PHI90 (1) ... PHI90 (6) IDX (1) ... IDX (6) DS1103 Hardware Installation and Configuration November 2014...
Page 179: Analog Encoder Interface: I/O Circuit And Electrical Characteristics
The behavior of inputs is not critical for connected devices. Analog Encoder Interface: I/O Circuit and Electrical Characteristics The analog encoder interface (Ch7) supports 1 V or 11 μA Objective differential signals (programmable by software). DS1103 Hardware Installation and Configuration November 2014...
Page 180 11 μA differential mode for analog encoders. 100 Ω PHI0 (7) PHI90 (7) IDX (7) – To internal circuits 100 Ω U_REF/2 PHI0 (7) PHI90 (7) U_REF/2 = 2.5 V IDX (7) DS1103 Hardware Installation and Configuration November 2014...
Page 181: Recognizing Encoder Index Interrupts
The signal must remain high for at least 100 ns after the transition from low to high. high : 100 ns high high min : 100 ns low min DS1103 Hardware Installation and Configuration November 2014...
Page 182: Connecting Encoders
The input and index signals of one encoder must use the same Objective encoder channel of the DS1103. If you do not use all input channels, you do not have to connect any pins of the unused channels. To allow proper operation, do not connect the outputs of your General encoder to an AC-coupling network.
Page 183 If your encoder provides single‑ended TTL signals, the inverted pins Encoder providing single- (PHI90, PHI0 and IDX) must be left unconnected (see illustration ended TTL signals below). DS1103 Incremental encoder PHI0 PHI0 PHI0 PHI90 PHI90 PHI90 INDEX (optional) VSupply DS1103 Hardware Installation and Configuration November 2014...
Page 184 < 2.5 V), you have to provide this voltage in the range 0 … 2.5 V yourself (see example 2 below). Example 1: DS1103 Incremental encoder = 0 V PHI0 PHI0 PHI0 PHI90 PHI90 PHI90 INDEX DS1103 Hardware Installation and Configuration November 2014...
Page 185 If your encoder has sense lines, connect SENSE+ to Vsupply and Encoder providing SENSE SENSE– to GND. Connect the sense lines directly within the connector lines of the encoder (see illustration below). DS1103 Incremental encoder VSupply SENSE + SENSE - DS1103 Hardware Installation and Configuration November 2014...
Page 186: Supplying Power To Encoders
For more details on the VCC outputs, refer to Power Supply Outputs on page 162. If the encoder’s supply requirements cannot be met by the DS1103, Using an external power an external supply voltage must be used. In this case:...
Page 187: Serial Interface
The DS1103 contains a Universal Asynchronous Receiver and Objective Transmitter (UART) to perform communication with external devices. The DS1103 allows you to use the serial interface in the RS232 or RS422 mode. Signal names are dependent on the mode used. They are in accordance with the published specifications.
Page 188: I/O Circuit And Electrical Characteristics
RS232 and RS422. In addition, the board has the following characteristics: Parameter Value Baud rate Up to 115.2 kBd (RS232) Up to 1 MBd (RS422) Power-up default The UART is reset. DS1103 Hardware Installation and Configuration November 2014...
Page 189: Connecting Rs232 Devices
To do this, connect the pins of the devices as shown below. This method is known as 'null modem cabling'. DS1103 External device (DTE) or another dSPACE board (DTE) DTE: data terminal equipment DS1103 Hardware Installation and Configuration November 2014...
Page 190 (RXD) is connected to the other receiver. In this setup no transmission can occur. You must therefore use a cabling scheme that connects the transmitter of one device to the receiver of the other device and vice versa (= null modem cabling). DS1103 Hardware Installation and Configuration November 2014...
Page 191: Connecting Rs422 Devices
(120 Ω) must be placed at the end of the cable near the last receiver between RXD and RXD. DS1103 (RS422 mode) 120 Ω 120 Ω T = Transmitter R = Receiver DS1103 Hardware Installation and Configuration November 2014...
Page 192 The following illustration shows the grounding arrangement in an RS422 network. DS1103 (RS422 mode) 120 Ω 100 Ω 100 Ω Third wire 100 Ω 100 Ω Logic Chassis Logic Chassis ground ground ground ground T = Transmitter R = Receiver DS1103 Hardware Installation and Configuration November 2014...
Page 193: Can Bus Interface
+1.5 V – +3.0 V Clock frequency 10 MHz … 20 MHz Baud rate Max. 1 Mbit/s Power-up default The CAN controller is reset. During power‑up the CAN controller runs with 12.59 MHz clock frequency. DS1103 Hardware Installation and Configuration November 2014...
Page 194: Connecting Can Devices
CAN_L member member member member The DS1103 is not equipped with a terminator. If you do not terminate the CAN network: Each signal change on the line causes reflections. The minimum load requirements for the CAN transceivers are not met.
Page 195: General Notes And Tips On Signal Conditioning
This chapter gives an explanation of this incorrect impression and further background information (definition of SNR, measuring noise). Notes on Using AutoBox If you install your dSPACE boards in the AutoBox or Tandem‑AutoBox you should (in addition) consider the notes given here. DS1103 Hardware Installation and Configuration...
Page 196: Grounding And Shielding
To handle the voltages and currents from a car battery, the boxes are supplied with a special power supply. If noise seems to be a problem for your dSPACE boards installed in the AutoBox/Tandem-AutoBox, you should consider the information in this chapter.
Page 197: Definitions Of Different Ground Signals
(ground) lines for all connected sensors and actuators. ground bounces Each signal should have its own return line. The best results can be achieved with a shielded twisted pair cable. A twisted pair cable has the lowest inductance. DS1103 Hardware Installation and Configuration November 2014...
Page 198: Shielding
If a cable contains unused leads, connect them to signal return (ground) lines at both ends to lower the inductance of the ground path between the dSPACE system and the sensor/actuator. In a star ground configuration, ground loops are of no concern, if the...
Page 199 Using the encoder interface with differential signals, the PHI90 line should be twisted with PHI90, PHI0 with PHI0 et cetera. Use a metal shell connector to the dSPACE board connector and Connecting shield to the connect the shield to the connector shell so that shield, connector...
Page 200: Avoiding Noise And Crosstalk
You should also note the advice in Wiring Up External Devices on page 200. Wiring Up External Devices Noise and/or crosstalk can be reduced and maybe avoided by the Objective following measures. DS1103 Hardware Installation and Configuration November 2014...
Page 201 If optimum signal quality is a must, avoid using connector panels. Connect your external devices to the board connectors directly. If your dSPACE hardware offers BNC cables: If noise is a problem, Using BNC cables avoid the use of BNC connectors. BNC connectors use the outside of the connector for ground.
Page 202: Adc Performance Of Dspace Boards
16‑bit ADC, for example, never has an effective number of bits equal to 16. The A/D section of every dSPACE board is FFT (Fast Fourier Transform) tested during production so that we can guarantee the published data sheet values for every board. For 16‑bit ADCs we typically achieve an SNR of 78 …...
Page 203: Notes On Measuring Noise
The reason is that you are using the wrong “voltage range” for the Reason dSPACE system! dSPACE boards have an input range of ±10 V and you are looking at signals with a voltage range of a few mV. That is similar to using a ruler to measure 1/1,000 inches.
Page 204: Notes On Using Autobox
To handle the voltages and currents from a car battery, the boxes are supplied with a special power supply. If noise seems to be a problem for your dSPACE boards installed in the AutoBox/Tandem-AutoBox, you should consider the information in this chapter.
Page 205 Currents on the signal line and the signal return line should ideally cancel each other out. The signal return (ground) lines of the dSPACE boards are connected to ground of the backplane, which is isolated from car battery ground.
Page 206: Influences On Board Performance Using Autobox/Tandem-Autobox
The operating voltage has only minor impact. A mains‑operated PWM power supply with a similar input current would supply several KW output power and would generate a similar amount of noise. DS1103 Hardware Installation and Configuration November 2014...
Page 207: Filter Circuit For Autobox/Tandem-Autobox Power Supply
High‑current components usually have poor RF characteristics, so damping at high frequencies is low. To electronic circuits (e.g. dSPACE I/O boards) mounted in the AutoBox/Tandem-AutoBox, the switching noise appears as common mode noise. It is not recognized.
Page 208 AutoBox/Tandem-AutoBox. The value of the common‑mode inductance is not critical. It should be approx. 50 μH. However, the inductance must be able to handle the max. current that can appear. DS1103 Hardware Installation and Configuration November 2014...
Page 209: Troubleshooting
See http://www.dspace.com/go/ProblemReports. If self-help does not solve the problem, contact dSPACE Support and give them information about your dSPACE environment and the problems you have. The best way to do this is with the support request form provided on the website at http://www.dspace.com/go/supportrequest, but you can also send an...
Page 210: Hardware Problems
Check list correctly: Check whether host PC and expansion box operate correctly. Check the I/O base address of the DS1103. An address conflict does not necessarily result in the host PC or expansion box not booting anymore. If you use a DS821‑34 mm Link Board with older notebooks (for example, which provide only ExpressCard/54 slots), your system might crash when you boot your host PC.
Page 211: Problems With Multiple Plug & Play Boards
MicroAutoBox via DS815, DS817, DS819 or DS821) because plug & play mode cannot be disabled. MicroAutoBox II ist not affected. It also applies to DS1103 and DS1005 boards if they are configured to plug & play mode. Plug & play mode can be used for these boards only if they are installed in a PC directly.
Page 212 PC's BIOS and/or the operating system's plug & play components assign new resources such as I/O addresses to all plug & play components, including dSPACE boards in plug & play mode. ControlDesk Next Generation To avoid the problem described...
Page 213: Problems Using An Expansion Box Via Bus Connection
Hardware Problems 3 Compare the serial number of each dSPACE board (label on each board’s bracket) with the one shown in the Board Details property page of the Platform/Device Manager to make sure that your applications are still loaded to the correct dSPACE boards.
Page 214: Problems With The Ethernet Connection
IP address of the expansion box is unknown. To find out the client’s IP address, connect a VGA monitor to the slot CPU. The IP address is displayed during power‑up. Use this address to connect to the expansion box again. DS1103 Hardware Installation and Configuration November 2014...
Page 215: Restoring Bios Setup Of The Slot Cpu
The expansion box contains a slot CPU and a built-in network adapter Slot CPU as well as a VGA graphics adapter. A Flash Disk on the slot CPU stores all the necessary software for the network connection on the client side. DS1103 Hardware Installation and Configuration November 2014...
Page 216: Problems When Setting Up The Tcp/Ip Protocol
Troubleshooting To restore the missing BIOS setup of the slot CPU, contact dSPACE Remedy Support for further instructions. Problems When Setting Up the TCP/IP Protocol When you check the installation of the TCP/IP protocol with the ping Troubleshooting command, the following error messages may occur.
Page 217: Problems With The Integration Of An Expansion Box In A Network
Check whether the expansion box is configured to a wrong IP address: see IP Address lost on page 214. Check whether the previous TCP/IP configuration of the host PC was restored properly. DS1103 Hardware Installation and Configuration November 2014...
Page 218 Troubleshooting DS1103 Hardware Installation and Configuration November 2014...
Page 219: Data Sheets
Data Sheets DS1103 Hardware Installation and Configuration November 2014...
Page 220: Ds1103 And Cp1103/Clp1103
Where to go from here DS1103 Data Sheet CP1103 Data Sheet CLP1103 Data Sheet DS1103 Data Sheet The following table shows the data sheet of the DS1103 PPC Technical data Controller Board for different board revisions. Parameter Specification As of Board Revision...
Page 221 Input voltage range ±10 V Overvoltage protection ±15 V Conversion time 1 μs 4 μs Offset error ±5 mV Gain error ±0.25% Offset drift 40 μV/K Gain drift 50 ppm/K Signal‑to‑noise‑ratio >83 dB >80 dB DS1103 Hardware Installation and Configuration November 2014...
Page 222 Imax Digital I/O Channels 32-bit parallel I/O Organized in four 8-bit groups Each 8‑bit group can be set to input or output (programmable by software) Voltage range TTL input/output levels ±10 mA outmax DS1103 Hardware Installation and Configuration November 2014...
Page 223 ISO DIS 11898-2 CAN High‑speed standard Baud rate Max. 1 Mbit/s Serial Configuration TL16C550C single UART (universal asynchronous interface receiver and transmitter) with FIFO RS232/RS422 compatibility Baud rate Up to 115.2 kBd (RS232) Up to 1 MBd (RS422) DS1103 Hardware Installation and Configuration November 2014...
Page 224: Cp1103 Data Sheet
The enclosure and the front panel are not grounded. Cable length 2 m (6.6 ft) standard Physical size (with desktop enclosure) 433.5 x 142.5 x 70 mm (17.07 x 5.61 x 2.75 in) (length x depth x height) DS1103 Hardware Installation and Configuration November 2014...
Page 225: Clp1103 Data Sheet
Technical data Connector/LED Combi Panel. Parameter Specifications Power consumption 5 V; max. 750 mA (via DS1103 board) Grounding The enclosure and the front panel are not grounded. Cable length 2 m (6.6 ft) standard Physical size (with desktop enclosure) (length 647 x 142.5 x 70 mm...
Page 226 Data Sheets DS1103 Hardware Installation and Configuration November 2014...
Page 227: Accessories
Accessories Information in this section Where to go from here Link Boards and Panels dSPACE Expansion Boxes Connector Panel Enclosures DS1103 Hardware Installation and Configuration November 2014...
Page 228: Link Boards And Panels
DS814 Link Board (Box) Provides the ISA bus interface required for expansion boxes. You can connect up to 16 dSPACE boxes (expansion boxes or MicroAutoBoxes) to one host PC with the DS830 MultiLink Panel. In this case you need to install only one link board in the host PC.
Page 229: Ds814 Board Overview
(TX). Patch cable connector is an RJ45 connector. It is used for the link via crossed‑over patch cable to the link board installed in the host PC or to a DS830 Multilink Panel. DS1103 Hardware Installation and Configuration November 2014...
Page 230: Ds814 Data Sheet
Ambient temperature 0 … 70 ºC (32 … 158 ºF) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 231: Ds815 Board Overview
The illustration shows the DS815 and the DS815‑RJ45 adapter cable. Overview illustration The illustration is not to scale. DS815 Serial connector DS815-RJ45 adapter cable Status LEDs: Yellow Green Serial connector Patch cable connector DS1103 Hardware Installation and Configuration November 2014...
Page 232 LEDs can be used for troubleshooting purposes: A lit yellow LED indicates that the connection between the host PC and a dSPACE box (or DS830) is ready for communication. A lit green LED indicates that data is being sent or received.
Page 233: Ds815 Data Sheet
Ambient temperature 0 … 70 ºC (32 … 158 ºF) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 234: Ds817 Board Overview
PC and a dSPACE box (or DS830) is ready for communication. A lit red LED indicates that the active connection between the host PC and a dSPACE box (or DS830) uses a fiber‑optic cable. A lit green LED indicates that data is being sent or received.
Page 235: Ds817 Data Sheet
Remove the standard bracket and mount the optional low-profile bracket on the link board. dSPACE does not guarantee that the bracket fits to all low- profile PCs which are available on the market. DS817 Data Sheet...
Page 236: Ds819 Link Board (Pc)
Ambient temperature 0 … 70 ºC (32 … 158 ºF) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 237: Ds819 Board Overview
PC and a dSPACE box (or DS830) is ready for communication. A lit red LED indicates that the active connection between the host PC and a dSPACE box (or DS830) uses a fiber‑optic cable. A lit green LED indicates that data is being sent or received.
Page 238: Ds819 Data Sheet
Ambient temperature 0 … 70 ºC (32 … 158 ºF) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 239: Ds821 Link Board (Pc)
The DS821 (to be installed in the host PC) is an interface card and Objective provides an ExpressCard/54 link to the DS814 Link Board (Box), a DS830 Multilink Panel or MicroAutoBox. Information in this section Where to go from here DS821 Board Overview DS821 Data Sheet DS1103 Hardware Installation and Configuration November 2014...
Page 240: Ds821 Board Overview
The illustration is not to scale. Status LEDs: Yellow Green DS821 - 54 mmm Patch cable connector DS821 - 34 mmm Status LEDs: Yellow Green DS821 - 34 mmm Version 2.0 Patch cable connector Green Status LEDs: Yellow DS1103 Hardware Installation and Configuration November 2014...
Page 241: Ds821 Data Sheet
Ambient temperature 0 … 70 ºC (32 … 158 ºF) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 242: Ds830 Multilink Panel
Accessories DS830 MultiLink Panel The DS830 MultiLink Panel allows you to connect several dSPACE Objective boxes (expansion boxes/AutoBoxes and/or MicroAutoBoxes) to one host PC. The panel is available in three variants: DS830‑4 for up to 4 connections DS830‑8 for up to 8 connections DS830‑16 for up to 16 connections...
Page 243: Ds830 Panel Overview
A lit yellow LED (patch cable connector) indicates that the connection to the host PC or a connected dSPACE box is ready for communication. A lit red LED indicates that the corresponding connection to the host PC or a connected dSPACE box uses a fiber‑optic...
Page 244: Ds830 Data Sheet
(TX) for each connection. Patch cable connectors are RJ45 connectors. They are used for the link via crossed‑over patch cable to the host PC or a dSPACE box. The power LEDs are both lit (green) when power is supplied correctly to the DS830.
Page 245 0 … 50 ºC (32 … 122 ºF) Active cooling (fan) The transfer rate describes the capabilities of the hardware components and circuits of dSPACE products. Depending on the software complexity the attainable overall performance can deviate significantly from the hardware specification.
Page 246: Dspace Expansion Boxes
PX10 Expansion Box PX20 Expansion Box AutoBox Tandem-AutoBox PX4 Expansion Box The PX4 Expansion Box is available as desktop version. Versions The illustration below shows the currently delivered revision of the Desktop version box. DS1103 Hardware Installation and Configuration November 2014...
Page 247: Px4 Data Sheet
To avoid shortening the life times of the hardware components, ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature, for example, due to improper installation. DS1103 Hardware Installation and Configuration...
Page 248 Do not block the ventilation inlets and outlets. There must be a specified space (normally 200 mm (7.9 in.)) in front of them. For details, see the illustrations below. PX4 Desktop 200 mm (7.9 in.) 200 mm (7.9 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 249: Px4 Dimension Drawings
424 mm (16.7 in.) / 427.5 mm (16.83 in.) * * As of version ME9004-xx. The version number is printed on the type plate. PX10 Expansion Box The PX10 Expansion Box is available as desktop version and as 19'' Versions rack version. DS1103 Hardware Installation and Configuration November 2014...
Page 250 Accessories The illustration below shows the currently delivered revision of the Desktop version box. The illustration below shows the currently delivered revision of the 19'' rack version box. DS1103 Hardware Installation and Configuration November 2014...
Page 251: Px10 Data Sheet
8 A @ +12 V 3 A @ –12 V As of revision 1.4 40 A @ +5 V 10 A @ +12 V 1 A @ –12 V DS1103 Hardware Installation and Configuration November 2014...
Page 252: Px10: Ensuring Correct Operating Temperatures
To avoid shortening the life times of the hardware components, ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature, for example, due to improper installation. DS1103 Hardware Installation and Configuration...
Page 253 (normally 200 mm (7.9 in.)) in front of them. In a rack, the space above the box must be at least 50 mm (2.0 in.). For details, see the illustrations below. DS1103 Hardware Installation and Configuration November 2014...
Page 254 PX10 Desktop 200 mm 200 mm (7.9 in.) (7.9 in.) Back view Power supply Boards 50 mm (2.0 in.) 200 mm (7.9 in.) PX10 Rack 50 mm (2.0 in.) 200 mm (7.9 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 255 1. Measure the temperatures Ta and Tpsu of the output airstream of the uninstalled box marked on the illustration below under operating conditions.
Page 256: Px10 Dimension Drawings
FILTER_PAD_PX10. For instructions, refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50.
Page 257 Incorrect mounting of the PX10 in a 19" rack damages the box. To avoid damage, mount the box in the 19" rack with the mounting plate and not only with the fixing holes at the front plate. DS1103 Hardware Installation and Configuration November 2014...
Page 258 37.7 mm (1.48 in.) Side view 36 mm 5.5 mm (0.21 in.) (1.4 in.) 68 mm Ventilation slot (2.7 in.) 177 mm Front (7.0 in.) 428 mm (16.8 in.) 3.5 mm (0.13 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 259: Px20 Expansion Box
446 mm (17.56 in.) Front 21.3 mm (0.84 in.) 121.3 mm (4.78 in.) 482.6 mm (19.0 in.) PX20 Expansion Box The PX20 Expansion Box is available as desktop version and as 19'' Versions rack version. DS1103 Hardware Installation and Configuration November 2014...
Page 260 The illustration below shows the currently delivered revision of the 19'' rack version box. Information in this section Where to go from here PX20 Data Sheet PX20: Ensuring Correct Operating Temperatures PX20 Dimension Drawings DS1103 Hardware Installation and Configuration November 2014...
Page 261: Px20 Data Sheet
12 A @ +12 V 10 A @ -5 V 4 A @ -12 V As of Revision 5.1 75 A @ +5 V 12 A @ +12 V 4 A @ -12 V DS1103 Hardware Installation and Configuration November 2014...
Page 262: Px20: Ensuring Correct Operating Temperatures
To avoid shortening the life times of the hardware components, ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature, for example, due to improper installation. DS1103 Hardware Installation and Configuration...
Page 263 50 mm (2.0 in.). For details, see the illustrations below. 200 mm (7.9 in.) PX20 Desktop 200 mm (7.9 in.) 50 mm (2.0 in.) PX20 Rack 200 mm (7.9 in.) 50 mm (2.0 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 264 1. Measure the temperature of the output airstream of the uninstalled box and of the box installed in a rack with other devices under operating conditions.
Page 265: Px20 Dimension Drawings
7,6 mm (0.3 in.) Top view 443 mm (17.4 in.) 18 mm (0.7 in.) 407 mm (16.0 in.) 23 mm (0.9 in.) Ventilation slot 107 mm (4.2 in.) 535 mm (21.0 in.) Front DS1103 Hardware Installation and Configuration November 2014...
Page 266 19" rack version. Front view 482.6 mm (19.0 in.) 465 mm (18.3 in.) 37.7 mm (1.48 in.) 177 mm 101.6 mm (3.99 in.) (7.0 in.) 37.7 mm (1.48 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 267 Front plate (2.5 mm/ 120.5 mm 92 mm 92 mm 92 mm 92 mm 0.10 in.) (4.74 in.) (3.6 in.) (3.6 in.) (3.6 in.) (3.6 in.) Ø M5 x 5 44 mm (1.73 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 268: Autobox
21 mm (0.8 in.) 482.6 mm (19.0 in.) AutoBox AutoBox is a special expansion box for using your dSPACE real-time Objective hardware for in-vehicle control experiments. It can be mounted anywhere in a vehicle and connected to a car battery.
Page 269: Autobox Data Sheet (Autobox Up To Version 3.0)
Ethernet connection (both not required for PHS-bus systems based on DS1007) Cooling and heating Temperature‑controlled fan with dust filter Heater (optional) Dust filter: A pack of three replacement filters is available. Order number: FILTER_PAD_ABX DS1103 Hardware Installation and Configuration November 2014...
Page 270 47 kΩ tied to GND remote input Remote on voltage > 4 V Remote off voltage < 1 V Power input connector 7-pin male connector For the pinout, refer to Power Input Connector on page 279. DS1103 Hardware Installation and Configuration November 2014...
Page 271 Refer to AutoBox Dimension Drawings on page 277. Weight (without boards) Approx. 5.3 kg (11.7 lbs) Ambient temperature 0 … 55 °C (32 … 131 °F) –10 … 55° C (14 … 131 °F) with optional heater DS1103 Hardware Installation and Configuration November 2014...
Page 272: Autobox Data Sheet (Autobox Version 4.0 And Later)
Ethernet connection (both not required for PHS-bus systems based on DS1007) Cooling and heating Temperature‑controlled fan with dust filter No heater option Dust filter: A pack of three replacement filters is available. Order number: FILTER_PAD_ABX DS1103 Hardware Installation and Configuration November 2014...
Page 273 Maximum output 300 W power Efficiency > 85% within input voltage operation range Approx. 90 % @ 48V input voltage Input/output isolation 100 V DS1103 Hardware Installation and Configuration November 2014...
Page 274 Vertical position Not allowed: upside down position Grounding Circuit ground is connected to ground of the backplane, which is isolated from car battery ground. Physical size Refer to AutoBox Dimension Drawings on page 277. DS1103 Hardware Installation and Configuration November 2014...
Page 275: Autobox: Ensuring Correct Operating Temperatures
To avoid shortening the life times of the hardware components, ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature, for example, due to improper installation. DS1103 Hardware Installation and Configuration...
Page 276 Do not block the ventilation inlets and outlets. There must be a specified space (normally 200 mm (7.9 in.)) in front of them. For details, see the illustrations below. DS1103 Hardware Installation and Configuration November 2014...
Page 277: Autobox Dimension Drawings
(order number: FILTER_PAD_ABX). For the Tandem-AutoBox two dust filters are required. For instructions, refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50.
Page 278 Leider fehlen mir dafür einige Maße für die Bohrlöche 395 mm (15.5 in.) 33 mm 6.4 mm dia. (1.3 in.) (0.25 in.) Not to scale 24.5 mm (0.96 in.) 67 mm (2.63 in.) DS1103 Hardware Installation and Configuration November 2014...
Page 279: Power Input Connector
Therefore, pin 4 (remote) is shorted to pin A2 inside the connector in order to save a separate switch. Do not use this cable in the vehicle. Otherwise, the AutoBox will always be turned on. DS1103 Hardware Installation and Configuration November 2014...
Page 280 Up to AutoBox Version 3.0: 8 V … 60 V DC. AutoBox Version 4.0 and later: 6 V … 60 V DC. If you use the matching cable supplied by dSPACE the remote control line is connected to positive supply voltage within the connector shell.
Page 281: Autobox Status Leds (Integrated As Of Autobox Version 4.0)
The colors are examples. LED is lit LED flashes with short on-time and long off-time LED flashes with long on-time and short off-time LED is lit most of the time and flashes in another color DS1103 Hardware Installation and Configuration November 2014...
Page 282 Check the setting for current limiting. If necessary increase the limit. Check the power supply for voltage drops. If you cannot find the remedy, look at the diagnostic LEDs located inside the AutoBox. DS1103 Hardware Installation and Configuration November 2014...
Page 283 Flashes Diagnostic 2 lit Input voltage is too high to start. Startup yellow yellow. will be delayed until input voltage reaches valid starting condition. DS1103 Hardware Installation and Configuration November 2014...
Page 284 Fan failure: One fan is rotating too slowly lit yellow. or not rotating at all. Diagnostic 2 lit yellow. If the diagnostic LEDs display a pattern which is not shown and explained here, contact dSPACE Support for further help. DS1103 Hardware Installation and Configuration November 2014...
Page 285: Lab Power Supply For Autobox
The capacitor provides the needed start‑up current only if it is charged. Therefore you must switch on the lab power supply long enough before you switch on the AutoBox. DS1103 Hardware Installation and Configuration November 2014...
Page 286: Tandem-Autobox
Accessories Tandem-AutoBox Tandem-AutoBox is a special expansion box for using your dSPACE Objective real-time hardware for in-vehicle control experiments. It can be mounted anywhere in a vehicle and connected to a car battery. The main differences between AutoBox and Tandem-AutoBox are the...
Page 287 7 A @ +12 V 3 A @ –12 V Maximum output 270 W @ 12 V nominal input voltage power Efficiency 60 % @ 12 V nominal input voltage Input/output isolation 250 V DS1103 Hardware Installation and Configuration November 2014...
Page 288 The PTC is switched on automatically by the AutoBox power supply, if the temperature of the air flow is below 0 °C (32 °F). Power consumption 60 W … 200 W, temperature‑controlled From car battery DS1103 Hardware Installation and Configuration November 2014...
Page 289: Tandem-Autobox: Ensuring Correct Operating Temperatures
To avoid shortening the life times of the hardware components, ensure that the operating temperature of the dSPACE system does not exceed the specified ambient temperature, for example, due to improper installation. DS1103 Hardware Installation and Configuration...
Page 290 Do not block the ventilation inlets and outlets. There must be a specified space (normally 200 mm (7.9 in.)) in front of them. For details, see the illustrations below. DS1103 Hardware Installation and Configuration November 2014...
Page 291: Tandem-Autobox Dimension Drawings
(order number: FILTER_PAD_ABX). For the Tandem-AutoBox two dust filters are required. For instructions, refer to How to Check and Replace the Dust Filter of an Expansion Box on page 50.
Page 292 Leider fehlen mir dafür einige Maße für die Bohrlöche 415 mm 390 mm 368 mm (16.6 in.) (15.35 in.) (14.5 in.) 6.4 mm dia. 24.5 mm (0.25 in.) (0.96 in.) 135 mm (5.31 in.) Not to scale DS1103 Hardware Installation and Configuration November 2014...
Page 293: Power Input Connector
Not to scale Power Input Connector Each power supply unit provides a power input connector. It is a 7- Objective pin, male connector with two high‑current pins. It is adapted from a 15‑pin Sub-D connector. DS1103 Hardware Installation and Configuration November 2014...
Page 294 N O T I C E Reverse polarity destroys the Tandem‑AutoBox power supply even if the remote control input is turned off. Double check the supply voltage polarity of AutoBox. DS1103 Hardware Installation and Configuration November 2014...
Page 295: Lab Power Supply For Tandem-Autobox
Negative supply voltage (0 V) If you use the matching cable supplied by dSPACE the remote control line is connected to positive supply voltage within the connector shell. This cable is intended for use with a lab power supply only.
Page 296 The capacitor provides the needed start‑up current only if it is charged. Therefore you must switch on the lab power supply long enough before you switch on the AutoBox. DS1103 Hardware Installation and Configuration November 2014...
Page 297: Connector Panel Enclosures
The illustration below shows the outer dimensions of the 19" desktop Dimensions enclosure for connector and LED panels (CPs, CLPs and LPs). l = 434 mm (17.08 inch) d = 144 mm (5.66 inch) h = 80 mm (3.14 inch) DS1103 Hardware Installation and Configuration November 2014...
Page 298: 19" Rack Enclosure
LED panels (CPs, CLPs and LPs). l1 = 445 mm (17.52 inch) d = 240 mm (9.44 inch) h = 135 mm (5.31 inch) l2 = 485 mm (19.09 inch) DS1103 Hardware Installation and Configuration November 2014...
Page 299: Index
197 input circuit 163 slave I/O connector (CP31) 132 de-installation 97 analog outputs slave RS232 connector (CP41) 136 digital connector (P2) DS1103 112 electrical characteristics 166 slave RS422 connector (CP43) digital encoder interface output circuit 166 UART RS232 connector (CP40)
Page 300 Index limitations 57 connecting to the dSPACE system 93 DS830 panel illustration data sheet 244 DS830 243 panel illustration 243 panel overview 127 firmware DS830 MultiLink Panel 74 PC card troubleshooting 213 connection 76 link cables 60 limitations 76 plug & play...
Page 301 Index slave I/O connector (CP31) 132 slave RS232 connector (CP41) 136 slave RS422 connector (CP43) 137 Slave-DSP debug connector (P6) DS1103 Slave-DSP flash jumper (J1) DS1103 123 slot CPU 54 Ethernet connection 81 definition 202 status LEDs DS1103 124 DS830 78...
Page 302 Index DS1103 Hardware Installation and Configuration November 2014...

dSPACE DS1103 Hardware Installation And Configuration Manual

About this Document

Safety Precautions

Introduction to the DS1103

Before You Start

Installing the Hardware

Connecting an Expansion Box to the Host PC

Setting up an Ethernet Connection between PC and Expansion Box

Connecting External Devices to the Dspace System

Uninstalling the System

Connector Pinouts and Leds

Mapping of I/O Signals

Signal Connection to External Devices

General Notes and Tips on Signal Conditioning

Troubleshooting

Data Sheets

Accessories

Index

Quick Links

Need help?

Questions and answers

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Summary of Contents for dSPACE DS1103