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BETTCHER INDUSTRIES Whizard AirMax MACH 3 Operating Instructions & Parts List Manual

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Operating Instructions & Parts List for
Manual # 188000
Issued : September 1, 2009
TMC #754
For Assistance, Write:
BETTCHER INDUSTRIES INC.
P.O. Box 336
Vermilion, Ohio 44089-0336
U.S.A.
Phone: 440/965-4422
Phone: 800/321-8763
Fax: 440/965-4900
www.bettcher.com

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  • Page 1 Operating Instructions & Parts List for Manual # 188000 Issued : September 1, 2009 TMC #754 For Assistance, Write: BETTCHER INDUSTRIES INC. P.O. Box 336 Vermilion, Ohio 44089-0336 U.S.A. Phone: 440/965-4422 Phone: 800/321-8763 Fax: 440/965-4900 www.bettcher.com...
  • Page 2 No part of this document may be reproduced or transmitted in any form or any means, electronic or mechanical, for any purpose, without the express written permission of Bettcher Industries Inc. Written permission to reproduce in whole or part is herewith granted to the legal owners of the ®...
  • Page 3 Table of Contents Section 1……………Safety and Ergonomics Section 2……………Designated Use Section 3……………Unpacking and Installation Section 4……………Instructions for Operation Section 5……………Maintenance Section 6……………Cleaning Section 7……………Service Parts Section 8……………Contact and Document Information...
  • Page 5 Bettcher Industries, Inc. Manual No. 188000 Safety and Ergonomics ®...

  • Page 6: Safety Recommendations And Warnings

    Safety and Ergonomics Safety Recommendations and Warnings ® Whizard AirMax MACH 3 Trimmers are used for removal of fat and tissue, the recovery of lean meat from bone, and as a universal cutting tool in industry. Any use in applications other ®...
  • Page 7 Safety and Ergonomics Safety Recommendations and Warnings (Continued) ® Whizard AirMax MACH 3 Trimmers have been designed to obtain the highest possible degree of safety. The trimmer contains a sharp knife blade. Handle this equipment with caution, as you would any sharp object. In particular, read and apply the following safety recommendations: Warnings identify conditions that can cause serious bodily injury to the user.
  • Page 8 Safety and Ergonomics Safety Recommendations and Warnings (Continued) W A R N I N G HEARING LOSS MAY OCCUR! ALWAYS OPERATE WITH HOSE AND MUFFLER ATTACHED. W A R N I N G SHARP BLADE MAY CAUSE INJURY! ALWAYS DISCONNECT AIR SUPPLY PRIOR TO SERVICING UNIT.
  • Page 9 DETECTION SECTION OF THIS OPERATING INSTRUCTION. C A U T I O N USE ONLY REPLACEMENT PARTS MANUFACTURED BY BETTCHER INDUSTRIES, INC. USE OF SUBSTITUTE PARTS WILL VOID THE WARRANTY AND MAY CAUSE INJURY TO OPERATORS AND DAMAGE TO EQUIPMENT.

  • Page 10: Safety Features

    Safety and Ergonomics Safety Features Two-handed start-up prevents the tool from being started accidentally. The air supply is disconnected from the motor when the run lever is released. Ergonomic Features ® Right and Left-Handed – The Whizard AirMax MACH 3 Trimmers have been manufactured in both right and left-handed configurations.

  • Page 11: Table Of Contents

    Designated Use Section 2 Designated Use CONTENTS OF THIS SECTION Recommended Operation ........................2-2 Model 350 / 360 ......................... 2-2 Model 620 .......................... 2-2 Model 625 .......................... 2-3 Model 500 .......................... 2-3 Model 505 .......................... 2-3 Model 750 .......................... 2-3 Model 850 / 1850 .......................

  • Page 12: Recommended Operation

    Designated Use Recommended Operation ® Whizard AirMax MACH 3 Trimmers are made for several recommended operations. Assure that you are using the correct tool for your specific application. The following recommendation list is not intended to be a total and comprehensive listing, but is offered as a guide. Additional applications are possible.

  • Page 13: Model 625

    Designated Use Recommended Operation (Continued) Model 625 BEEF POULTRY PORK    Upgrading Retrim Fat Trimming of Turkey Fat Trimming of Pork Loins  Thighs Upgrading Retrim  Trimming of Turkey Skins Model 500 POULTRY PORK KILL PORK CUT ...

  • Page 14: Model 850 / 1850

    Designated Use Recommended Operation (Continued) Model 850 / 1850 PORK KILL HAM PROCESSING BEEF    Removing Leaf Lard External Ham Defatting Recover Lean from Fat   Internal Ham Defatting Trim Lean from Rib Caps   Defat Pork Loins Trim Beef Tripe ...

  • Page 15: Model 1000

    Designated Use Recommended Operation (Continued) Model 1000 PORK CUT BEEF SLAUGHTER   Defat Hams, Picnics and Butts Defatting Hot Beef Externally & Internally   Removing Lean from: Kidney Fat, Heart Fat, Pelvic Fat & Cod Fat - Picnic Face - Fat Backs - Clear Plates - Bootjack...

  • Page 16: Model 1500 With Adjustable Depth Gauge

    Designated Use Recommended Operation (Continued) Model 1500 with Adjustable Depth Gauge PORK PROCESSING BEEF SLAUGHTER   Removing Skin Patches from Bellies Defatting Hot Beef Externally   Defatting Hair and Dirt Removal - Whole Hams - Pork Loins Model TRIMVAC® 18AMX BEEF and PORK SLAUGHTER ...
  • Page 17 Unpacking and Installation Unpacking and Section 3 Installation CONTENTS OF THIS SECTION Safety First ..........................3-2 ® Included with your Machine – (Small Whizard AirMax MACH 3 Tools) ......... 3-2 Models: 350, 360, 620, 625, 500, 505 ................3-2 Included With Your Machine – (Large Whizard ®...

  • Page 18: Safety First

    Unpacking and Installation Safety First W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! UNPACK THE WHIZARD TRIMMER CAREFULLY. Included with your Machine – (Small Whizard ® AirMax MACH 3 Tools) Models: 350, 360, 620, 625, 500, 505 Part Description Number...

  • Page 19: Included With Your Machine - (Large Whizard Airmax Mach 3 Tools)

    Unpacking and Installation ® Included With Your Machine – (Large Whizard AirMax MACH 3 Tools) Models: 750, 850, 880-B, 880-S, 1850, 1880, 1000, 1300, 1400, 1500 Part Description Number 173226 Filter Regulator Lubricator (FRL) Kit 100660 Special Stone 100642 Special Steel 103603 Pint of Oil 113326...

  • Page 20: Tools)

    Unpacking and Installation ® Included With Your Machine – (TRIMVAC Tools) ® ® Models: TRIMVAC 18AMX and TRIMVAC 45AMX Part Description Number 113326 Planetary Gear Grease Gun (Needle-Nose) 184134 Spanner Wrench 184128 Hex Wrench Hex Wrench – 3/32” 184325 Hex Wrench – 9/64” 184437 184282 4 oz.
  • Page 21 Unpacking and Installation THIS PAGE INTENTIONALLY LEFT BLANK Manual No. 188000 Unpacking and Installation ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts List...

  • Page 22: Installation

    Unpacking and Installation Installation The workstation for each operator should be designed so that the operator's movements in ® performing the job are natural and easy. A sideways sweeping motion with the Whizard AirMax MACH 3 Trimmer is preferable to a reaching motion. Long reaching motions and high muscle strain should be avoided if possible.
  • Page 23 Unpacking and Installation Installation (Continued) 1” Drop 1 ¼ ” Drop (3.18 cm) (2.54 cm) ¾” Drop (2 cm) Air Dryer Tool Compressor Accumulator Tank Water Trap Drain Manual No. 188000 Unpacking and Installation ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts List...
  • Page 25 Instructions for Operation Instructions for Section 4 Operation CONTENTS OF THIS SECTION Optional Thumb Support ......................4-2 Power Unit / Head Assembly - Attachment and Adjustment ........... 4-3 Hose Assembly Attachment ....................4-10 Starting the Trimmer with Standard Hose Assembly .............4-11 Starting the Trimmer with Quick-Start Hose Assembly ............4-12 Depth Gauge Adjustment ......................4-13 Tool Operation ........................4-15...

  • Page 26: Optional Thumb Support

    Instructions for Operation Optional Thumb Support ® Your Whizard AirMax MACH 3 Trimmer has been supplied with a spacer ring and an optional thumb support. If using the optional thumb support, the operator’s thumb should be fully supported and rest comfortably in the support. The thumb support has been optimized to fit most hands comfortably.

  • Page 27: Power Unit / Head Assembly - Attachment And Adjustment

    Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment ® The Whizard AirMax MACH 3 Trimmers have been designed to allow the head of the tool to be rotated relative to the handle. In this way, the tool can be adjusted to align the blade with the product, while maintaining a comfortable position for the operator’s wrist.
  • Page 28 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 1:  Select the spacer ring or optional Spacer Ring thumb support.  If a spacer ring is used: Slide the spacer ring onto the frame, small end first.
  • Page 29 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 2:  While holding the ® Whizard AirMax Short MACH 3 frame, align Groove the pin in the power unit with one of the Frame notches on the frame. ...
  • Page 30 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 4: Install Drive Adapter  Insert the drive adapter and align the square end with the square hole in the power unit.  The drive adapter should drop in with no force required.
  • Page 31 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 6: Install Pinion  Insert the pinion into the bearing bore.  The pinion should go in with minimal effort and not require pressing.  Do not force the pinion into the bearing.
  • Page 32 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open on its own. Step 8: Install Blade  Left Cover Holding the tool blade side up, pry Retaining open the blade housing with a...
  • Page 33 Instructions for Operation Power Unit / Head Assembly - Attachment and Adjustment (Continued) Step 9: Install Depth Gauge (Optional)  Loosen depth gauge mounting screws.  Slide depth gauge onto the cover.  Adjust the depth gauge to the desired height. ...

  • Page 34: Hose Assembly Attachment

    Instructions for Operation Hose Assembly Attachment Step 1: Align the pins in the hose assembly with the grooves on the power unit. Hose Assembly Pin (2) Groove Power Unit Step 2:  Slide the power unit into the hose assembly ...

  • Page 35: Starting The Trimmer With Standard Hose Assembly

    Instructions for Operation Starting the Trimmer with Standard Hose Assembly  Hold the power unit and push the flange and or hose clamp of the hose assembly Power Unit toward the power unit. Hose Clamp Hose Flange Assembly  Hold the lever against the power unit to keep the trimmer running.

  • Page 36: Starting The Trimmer With Quick-Start Hose Assembly

    Instructions for Operation Starting the Trimmer with Quick-Start Hose Assembly  Fold the safety into the lever. Power Unit Hose Assembly Safety Lever  Hold the lever against the power unit to keep the trimmer running. Power Unit Lever  Release the lever to turn the trimmer off.

  • Page 37: Depth Gauge Adjustment

    Instructions for Operation Depth Gauge Adjustment W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES. ALWAYS DISCONNECT THE TOOL FROM THE AIR SUPPLY PRIOR TO SERVICING.
  • Page 38 Instructions for Operation Depth Gauge Adjustment (Continued) Optional Adjustable Fat (F) and Skinner (S) Disc Gauges for the 850, 1000 and 1300  Hold the handpiece with the blade facing downward.  Adjustments – Turn the adjustment knob clockwise for a thicker cut, or counterclockwise for a thinner cut.

  • Page 39: Tool Operation

    Instructions for Operation Tool Operation W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! NEVER HOLD THE PRODUCT BEING TRIMMED IN YOUR HAND. ALWAYS LAY THE PRODUCT FLAT ON THE WORK SURFACE. ® Always hold the handle of the Whizard AirMax MACH 3 Trimmer with your thumb extended.

  • Page 40: Blade Steeling

    ® designed Whizard EdgeMaster Steels. See Section 7; Blade Sharpening and Steeling Equipment, or contact your Regional Manager or Bettcher Industries, Inc. for more information.  Replace or sharpen the blade if this procedure does not improve the cutting action.
  • Page 41 Instructions for Operation Blade Steeling (Continued) Steeling for Model: 360  ® Steel the outside edge of the blade by laying the special Whizard steel flat against the outside surface of the blade. Be sure to hold the steel flat and across the centerline of the blade to prevent “rounding off”...
  • Page 42 Instructions for Operation Blade Steeling (Continued) Steeling for Models: 505, 625, 850, 880, 1850, 1880, 1000, 1300, 1400 and 1500   Use the Whizard special steel against the flat ground surface on the outside surface of the blade. Be sure to hold the steel flat and across the centerline of the blade to prevent "rounding off"...

  • Page 43: Blade Changing

    Instructions for Operation Blade Changing W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES. ALWAYS DISCONNECT THE TOOL FROM THE AIR SUPPLY PRIOR TO SERVICING.
  • Page 44 Instructions for Operation Blade Changing (Continued)  Loosen the left cover retaining screw to allow the housing to close.  Tighten the right cover retaining screw.  With left cover retaining screw ½ turn loose, adjust housing for proper fit. ...
  • Page 45 Maintenance Section 5 Maintenance CONTENTS OF THIS SECTION Maintenance Schedule ......................5-3 General Maintenance ......................5-3 Handpiece Maintenance ......................5-3 Required Tools for Handpiece Maintenance ..............5-3 Disassembly of Handpiece ....................5-4 Inspection and Maintenance of Handpiece ..............5-10 Blade Sharpening ......................5-13 Assembly of Handpiece ....................
  • Page 46 Maintenance Contents of this section (Continued) Air Motor Maintenance ......................5-56 Required Tools for Air Motor Maintenance ............... 5-56 Disassembly of Air Motor ....................5-57 Inspection and Maintenance of Air Motor ................. 5-60 Assembly of Air Motor ...................... 5-62 Valve and Hose Assembly Maintenance ................5-65 Required Tools for Valve and Hose Assembly Maintenance ..........

  • Page 47: Maintenance Schedule

    Maintenance Maintenance Schedule Description Maintenance Schedule Handpiece Daily Power Unit After Every 80 Hours of Use Hose Assembly As Required General Maintenance  Drain filter bowls daily.  Inspect filter for damage and dirt build-up. Replace when necessary.  Fill lubricator (oiler) daily or more often if needed. ...

  • Page 48: Disassembly Of Handpiece

    Maintenance Disassembly of Handpiece Step 1: Remove Handpiece from Hose Assembly:  While holding the handpiece, grip the knob assembly with the opposite hand.  Rotate the knob assembly 90° and pull the hose assembly from the handpiece. NOTE: The lever will rotate toward the grease cup for right-handed models, and away from the grease cup for left-handed models.
  • Page 49 Maintenance Disassembly of Handpiece (Continued) Step 2: Removal/Disassembly of the Depth Gauge from the Cover:  Loosen, but do not remove, the depth gauge attachment screw(s) located inside the depth gauge.  Slide the depth gauge upward until the depth gauge clamp(s) slide out of the cover plate grooves.
  • Page 50 Maintenance Disassembly of Handpiece (Continued) Step 3: Remove Blade:  Hold the tool with the blade side up.  Loosen only the left cover retaining screw. Left Cover Retaining NOTE: A slight tension on the left Screw cover screw will allow the blade housing to stay open on its own.
  • Page 51 Maintenance Disassembly of Handpiece (Continued) Step 4: Remove Cover and Blade Housing:  Loosen the cover retaining screws until the cover can be removed.  Remove the blade housing and cover. Cover Cover Retaining Screws (2 Blade Housing Step 5: Remove Pinion: ...
  • Page 52 Maintenance Disassembly of Handpiece (Continued) Step 6: Remove Bearing:  Pull the bearing out of the frame. Bearing Frame Step 7: Remove Drive Adapter:  Pull the drive adapter out of the frame. Frame Drive Adapter Maintenance Manual No. 188000 ®...
  • Page 53 Maintenance Disassembly of Handpiece (Continued) Step 8: Remove Frame from Power Unit:  Remove attachment screw from inside the frame using the supplied hex wrench.  Remove the frame from the power unit. Power Unit Wrench Frame Attachment Screw Manual No. 188000 Maintenance ®...

  • Page 54: Inspection And Maintenance Of Handpiece

    Maintenance Inspection and Maintenance of Handpiece W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! ALWAYS DISCONNECT THE AIR SUPPLY PRIOR TO SERVICING. FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES.
  • Page 55 Maintenance Inspection and Maintenance of Handpiece (Continued) Pinion Gear  Check for worn or chipped teeth. Worn out teeth are indicated by rounded off or pointed tops on the teeth. Bearing  Install a new pinion and move the pinion side to side. ...
  • Page 56 Maintenance Inspection and Maintenance of Handpiece (Continued) Drive Adapter Assembly  Inspect the drive adapter assembly for the following. Replace the drive adapter assembly if damaged.  Inspect the square end of the driver for rounded corners.  Inspect the retaining ring for damage. ...

  • Page 57: Blade Sharpening

    Maintenance Blade Sharpening W A R N I N G SHARP BLADES MAY CAUSE INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES. W A R N I N G AFTER SHARPENING, ALL ABRASIVE DUST MUST BE COMPLETELY REMOVED FROM THE HANDPIECE.
  • Page 58 Maintenance Blade Sharpening (Continued) Hand Stoning  With the motor running, apply the flat side of the stone to the flat part of the blade. W A R N I N G SHARP BLADES MAY CAUSE INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED.

  • Page 59: Assembly Of Handpiece

    Maintenance Assembly of Handpiece Prior to assembly, be sure all parts are clean and have been inspected for wear per Section 5. Step 1: Attach Head to Power Unit  Select the spacer ring or optional thumb support.  If a spacer ring is used: Slide the spacer ring onto the frame, small end Spacer Ring first.
  • Page 60 Maintenance Assembly of Handpiece (Continued)  While holding the ® Short Whizard AirMax Groove MACH 3 frame, align the pin in the power unit with one of the Frame notches on the frame.  The frame is designed with multiple notches to allow the head to be adjusted to the most comfortable position...
  • Page 61 Maintenance Assembly of Handpiece (Continued) Step 2: Install Drive Adapter  Insert drive adapter and align the square end with the square hole in the power unit.  Drive adapter should drop in with no pressing force required.  The retaining ring will sit flush against the attachment screw when properly aligned.
  • Page 62 Maintenance Assembly of Handpiece (Continued) Step 4: Install Pinion  Insert the pinion into the bearing bore.  The pinion should go in with minimal effort and not require pressing.  Do not force the pinion into the bearing. If the pinion does not go in easily, check bearing and pinion for damage or build-up.
  • Page 63 Maintenance Assembly of Handpiece (Continued) Step 6: Install Blade  Holding the tool blade side up, pry open the blade housing with a screwdriver.  Left Cover Insert a new blade into the housing. Retaining  Loosen the left cover retaining screw to Screw allow the housing to close.
  • Page 64 Maintenance Assembly of Handpiece (Continued) Step 7: Install Depth Gauge (Optional)  Loosen depth gauge mounting screw(s).  Slide depth gauge onto the cover.  Adjust the depth gauge to the desired height.  (See Depth Gauge Adjustment for more information) ...

  • Page 65: Trimvac ® Amx Handpiece Maintenance

    Maintenance ® TRIMVAC AMX Handpiece Maintenance W A R N I N G SHARP BLADES MAY CAUSE INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES. ALWAYS DISCONNECT AIR SUPPLY AND REMOVE TOOL FROM HOSE ASSEMBLY PRIOR TO SERVICING.

  • Page 66: Disassembly Of Trimvac Amx Handpiece

    Maintenance ® Disassembly of TRIMVAC AMX Handpiece Step 1: Remove Blade from Handpiece: ® TRIMVAC 18AMX:  Hold the tool with the blade side up.  Loosen only the left cover retaining screw, using the supplied 3/32” hex wrench.  Insert a screwdriver into the housing slot.
  • Page 67 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) ® TRIMVAC 45AMX:  Hold the tool with the blade side up.  Loosen only the left cover retaining screw.  Insert a screwdriver into the housing slot.  Using the frame support point, spread open the housing, just far enough to remove the blade.
  • Page 68 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) Step 2: Remove Vacuum Hose:  ® Slide the Whizard AirMax MACH 3 hose out of the clips on the vacuum hose.  Repeat for each clip.  Loosen the screw on the hose clamp. ...
  • Page 69 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) Step 3: Remove Handpiece from Hose Assembly:  While holding the handpiece grip the knob assembly with the other hand.  Rotate the knob assembly 90º and pull the hose assembly from the handpiece. Step 4: Remove Hose Adapter, Cover, and Blade Housing: ®...
  • Page 70 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) Step 4: Remove Hose Adapter, Cover, and Blade Housing (Continued)  Separate the parts. ® TRIMVAC 45AMX:  Loosen the cover retaining screws until the hose adapter, cover and blade housing can be removed. ...
  • Page 71 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) Step 5: Remove Pinion:  Pull the pinion out of the bearing. Step 6: Remove Bearing:  Pull the bearing out of the frame. Step 7: Remove Drive Adapter:  Pull the drive adapter out of the frame. Manual No.
  • Page 72 Maintenance ® Disassembly of TRIMVAC AMX Handpiece (Continued) Step 8: Remove Vacuum Hose Bracket:  Loosen the hose bracket screws.  Slide the hose bracket off of the power unit. Step 9: Remove Frame from Power Unit:  Remove the attachment screws from inside the frame using the supplied hex wrench. ...
  • Page 73 Maintenance ® Inspection and Maintenance of TRIMVAC AMX Handpiece W A R N I N G SHARP BLADES MAY CAUSE CUT INJURY! ALWAYS DISCONNECT THE AIR SUPPLY PRIOR TO SERVICING. FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES.

  • Page 74: Inspection And Maintenance Of Trimvac Amx Handpiece

    Maintenance ® Inspection and Maintenance of TRIMVAC AMX Handpiece (Continued) Pinion Gear  Check for worn or chipped teeth. Worn out teeth are indicated by rounded off or pointed tops on the teeth. Bearing  Install a new pinion and move the pinion side to side. ...
  • Page 75 Maintenance ® Blade Sharpening of TRIMVAC AMX Handpiece W A R N I N G SHARP BLADES MAY CAUSE INJURY! FOR PROPER PROTECTION OF HANDS, A PROTECTIVE GLOVE SHOULD BE USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES. W A R N I N G AFTER SHARPENING, ALL ABRASIVE DUST MUST BE COMPLETELY REMOVED FROM THE HANDPIECE.

  • Page 76: Blade Sharpening Of Trimvac Amx Handpiece

    Maintenance ® Blade Sharpening of TRIMVAC AMX Handpiece (Continued) ® TRIMVAC Sharpening  ® With the trimmer running, insert the blade into the TRIMVAC Sharpener. The plastic cap on the top of the sharpener will guide the handpiece into the sharpener. ...

  • Page 77: Assembly Of Trimvac Amx Handpiece

    Maintenance ® Assembly of TRIMVAC AMX Handpiece Prior to assembly, be certain all parts are clean and have been inspected for wear per Section 5. Step 1: Attach Frame to Power Unit:  Slide the spacer ring onto the frame, small end first.
  • Page 78 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 3: Install Bearing:  Push the handpiece bearing into the frame bore and align the bearing flat with the frame flat.  The bearing should go in with minimal effort and not require pressing. ...
  • Page 79 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 5: Install Hose Adapter onto Housing:  Slide the hose adapter into the housing. ® ® TRIMVAC 18AMX TRIMVAC 45AMX Manual No. 188000 Maintenance 5-35 ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts List...
  • Page 80 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 6: Attach Housing to Frame: ® TRIMVAC 18AMX:  Set the blade housing with the hose adapter installed on the frame.  Insert the cover plate into the housing. Align the holes in the cover plate with the holes in the frame.
  • Page 81 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 6: Attach Housing to Frame (Continued): ® TRIMVAC 45AMX:  Insert the cover into the hose adapter and blade housing assembly.  Set the blade housing on the frame. Make sure both the housing and cover are seated properly.
  • Page 82 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 7: Install Blade: ® TRIMVAC 18AMX:  Hold the tool with the blade side up.  Loosen only the left cover retaining screw using the supplied 3/32” hex wrench. NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open. ...
  • Page 83 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 7: Install Blade (Continued): ® TRIMVAC 18AMX:  Carefully insert the blade.  Loosen the left cover retaining screw so the housing will close. NOTE: Be certain that the blade is free to move in the housing. If the blade does not move freely, it may cause the trimmer to overheat.
  • Page 84 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 7: Install Blade (Continued): ® TRIMVAC 45AMX:  Hold the tool with the blade side up.  Loosen only the left cover retaining screw. NOTE: Leave a slight tension on the left cover retaining screw so the blade housing will stay open. ®...
  • Page 85 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 7: Install Blade (Continued):  Carefully insert the blade.  Loosen the left cover retaining screw so the housing will close. NOTE: Be certain that the blade is free to move in the housing. If the blade does not move freely, it may cause the trimmer to overheat.
  • Page 86 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 8: Install Vacuum Hose Bracket:  Slide the hose bracket onto the power unit.  Align the flat on the vacuum hose bracket with the lever relief groove on the power unit. ...
  • Page 87 Maintenance ® Assembly of TRIMVAC AMX Handpiece (Continued) Step 10: Attach Vacuum Hose:  Slide the vacuum hose through the vacuum hose bracket.  Slide the vacuum hose onto the hose adapter.  Tighten the hose clamp screw.  ® Slide the Whizard AirMax MACH 3 hose into the clips on the vacuum hose.

  • Page 88: Power Unit Maintenance

    Maintenance Power Unit Maintenance Required Tools for Power Unit Maintenance 1 – Spanner Wrench (Supplied with your Whizard ® AirMax MACH 3 Trimmer) Disassembly of Power Unit Step 1: Remove Cap  Remove the cap. NOTE: Do not discard the cap. Power Unit Step 2: Unscrew Retainer ...
  • Page 89 Maintenance Disassembly of Power Unit (Continued) STEP 3: Slide Components Out Of Handle  Slide the seal plate, gear head, air motor, adapter plate, Handle muffler, and retainer out of the handle.  The parts should slide out easily. If the parts do not slide out, tap the handle lightly against a plastic block to dislodge the parts.
  • Page 90 Maintenance Disassembly of Power Unit (Continued) Step 5: Remove Seal Plate  Remove the seal plate from the top of the gear head.  Insert a screwdriver between the seal plate and ring gear and twist to remove the seal plate.

  • Page 91: Inspection And Maintenance Of Power Unit

    Maintenance Inspection and Maintenance of Power Unit Inspection and maintenance should be performed after every 80 hours of use. Handle  Clean the handle with warm soapy water and a soft brush. Remove any build up from the grooves. Rinse the handle and dry thoroughly. ...
  • Page 92 Maintenance Inspection and Maintenance of Power Unit Continued Seal Plate  Inspect the seal plate I.D. and O.D. for nicks, dents or wear. Replace the seal plate if damaged. (See Seal Plate Maintenance).  Inspect the seal I.D. for nicks, cuts or cracks. Replace the seal if damaged. (See Seal Plate Maintenance).
  • Page 93 Maintenance Inspection and Maintenance of Power Unit Continued Air Motor  Clean all build-up out of the inlet and exhaust ports.  Inspect the air motor for the following and replace or repair the air motor if damage is detected. (See Air Motor Maintenance Section to repair the air motor).
  • Page 94 Maintenance Inspection and Maintenance of Power Unit Continued Adapter Plate  Inspect the adapter plate for cracks or chips. Replace the adapter plate if damaged.  Inspect o-ring for nicks, cuts or tears. Replace the o-ring if damaged. Adapter Plate O-Ring Muffler ...

  • Page 95: Assembly Of Power Unit

    Maintenance Assembly of Power Unit Step 1: Install Seal Plate  Apply a small amount of Shaft Max-Z-Lube to the seal I.D. NOTE: Use only Max-Z-Lube high performance lubricant.  Slide the seal plate over the gear head shaft and onto the gear head bearing.
  • Page 96 Maintenance Assembly of Power Unit (Continued) Step 3: Align Adapter Plate  Slide the adapter plate over the pin in the air motor.  Align the exhaust notches on the adapter plate and the air motor. Motor Step 4: Slide Components Into Handle ...
  • Page 97 Maintenance Assembly of Power Unit (Continued) Step 5: Install Muffler Slide the muffler into the power unit. Muffler Muffler Installed Step 6: Install Retainer  Screw the retainer firmly into the power unit, using the supplied spanner wrench. The retainer is a left-hand thread, and must be turned to the left (counter clockwise), to tighten.
  • Page 98 Maintenance Assembly of Power Unit (Continued) Step 7: Grease Power Unit  Grease the inside of the handle and the inside of the adapter plate with Max-Z-Lube. Grease Inside of Adapter Plate Grease Inside of Handle Step 8: Install Cap ...

  • Page 99: Seal Plate Maintenance

    Maintenance Seal Plate Maintenance Required Tools for Seal Plate Maintenance 1 – Small flat head screwdriver Replace Seal Step 1: Remove Seal  Use a small flat head screwdriver to pry the seal out of the seal plate. Seal Plate Screwdriver Seal Step 2: Install Seal...

  • Page 100: Air Motor Maintenance

    Maintenance Air Motor Maintenance Required Tools for Air Motor Maintenance 1 – Hammer ® 1 – Whizard AirMax MACH 3 Maintenance Kit Gear Teeth Bearing Tool Upper Bearing Rotor Plate Removal Removal Clamps Punch Cup Assembly Air Motor Assembly Tool Maintenance Manual No.

  • Page 101: Disassembly Of Air Motor

    Maintenance Disassembly of Air Motor Step 1: Remove Upper Bearing Plate And Bearing  Place upper bearing plate removal clamps around the upper bearing plate and place this assembly into the cup assembly in the maintenance kit.  Place gear teeth cap over rotor gear teeth. ...
  • Page 102 Maintenance Disassembly of Air Motor (Continued) Step 2: Remove Cylinder  Slide the cylinder off the rotor. Cylinder Step 3: Remove Vanes  Remove the vanes from the slots. Vane (5) Maintenance Manual No. 188000 5-58 ® Whizard AirMax MACH 3 Operating Instructions and September 1, 2009 Parts List...
  • Page 103 Maintenance Disassembly of Air Motor (Continued) Step 4: Remove Lower Bearing Plate  Set the rotor / lower bearing plate assembly in the upper bearing plate removal clamps. Be sure the Bearing plate sits flush on the clamps. The alignment pin in the lower bearing will sit between the clamps.

  • Page 104: Inspection And Maintenance Of Air Motor

    Maintenance Inspection and Maintenance of Air Motor Upper and Lower Bearing  Inspect the shields for dents. If damaged, replace the bearing. Center Hub  Rotate the bearing. If you feel a rough or gritty resistance, replace the bearing.  If the center hub can be moved from side to side, replace the bearing.
  • Page 105 Maintenance Inspection and Maintenance of Air Motor Continued Gear Rotor Teeth  Inspect the gear teeth for cracked or broken teeth and replace the rotor if damaged.  Inspect the gear teeth for excessive wear. If the gear teeth are worn to a sharp point, replace the rotor. ...

  • Page 106: Assembly Of Air Motor

    Maintenance Assembly of Air Motor Step 1: Install Rotor  Insert the bearing into the lower bearing plate.  Place the lower bearing plate, with bearing, Bearing in the air motor assembly tool. Line up the pin in the lower bearing plate with the clearance hole in the air motor assembly tool.
  • Page 107 Maintenance Assembly of Air Motor (Continued) Step 2: Install Cylinder  Align the exhaust channels on the cylinder and lower bearing plate.  Slide the cylinder over the rotor.  The alignment pin in Cylinder lower bearing plate will slide into the alignment hole in the cylinder.
  • Page 108 Maintenance Assembly of Motor (Continued) Step 4: Install Upper Bearing Plate  Slide the upper bearing plate over the rotor shaft.  Upper The alignment pin in the upper Bearing bearing plate will slide into the alignment hole Plate in the cylinder. ...

  • Page 109: Valve And Hose Assembly Maintenance

    Maintenance Valve and Hose Assembly Maintenance Required Tools for Valve and Hose Assembly Maintenance 1 – 1/2” Open End Box Wrench 1 – 9/16” Open End Box Wrench Inspection of Valve and Hose Assembly Exhaust Hose Valve and Hose Assembly ...

  • Page 110: Disassembly Of Valve And Hose

    Maintenance Disassembly of Valve and Hose Step 1: Disconnect Exhaust Hose  Remove the hose clamp.  Slide the exhaust hose off of the flange. Hose Clamp Flange Exhaust Hose Step 2: Disconnect Pressure Hose  Unscrew the nut assembly from the compression fitting. ...

  • Page 111: Assembly Of Valve And Hose

    Maintenance Assembly of Valve and Hose Step 1: Connect Pressure Hose  Slide the nut assembly over the pressure hose.  Slide the pressure hose onto the compression fitting.  Screw the nut firmly onto the compression fitting. Pressure Hose Compression Fitting Nut Assembly...

  • Page 112: Quick Start Valve And Hose Assembly Maintenance

    Maintenance Quick Start Valve and Hose Assembly Maintenance Required Tools for Quick Start Valve and Hose Assembly Maintenance 1 – 1/2” Open End Box Wrench 1 – 9/16” Open End Box Wrench Inspection of Valve and Hose Assembly Quick Start Valve and Hose Assembly ...

  • Page 113: Disassembly Of Quick Start Valve And Hose

    Maintenance Disassembly of Quick Start Valve and Hose Step 1: Disconnect Exhaust Hose  Remove the hose clamp.  Slide the exhaust hose off of the flange. Hose Clamp Flange Exhaust Hose Step 2: Disconnect Pressure Hose  Unscrew the disconnect fitting from the inlet fitting. Inlet Fitting Disconnect Fitting...

  • Page 114: Assembly Of Quick Start Valve And Hose

    Maintenance Assembly of Quick Start Valve and Hose Step 1: Connect Pressure Hose  Screw the disconnect fitting into the inlet fitting. Disconnect Fitting Inlet Fitting Inlet Fitting Disconnect Fitting Step 2: Connect Exhaust Hose  Slide the exhaust hose onto the flange. ...

  • Page 115: Fault Detection And Correction

    Maintenance Fault Detection and Correction PROBLEM PROBABLE CAUSE REMEDY Handpiece bearing worn Replace bearing Pinion gear worn Replace pinion Handpiece Teeth on pinion worn Replace pinion Vibration Blade too tight in blade housing Adjust blade housing Product build-up Clean trimmer Clean corrosion from the Pinion gear tight in handpiece handpiece bearing and...
  • Page 116 Maintenance Fault Detection and Correction (Continued) PROBLEM PROBABLE CAUSE REMEDY Air supply hose leaks Replace hose assembly Air supply pressure is too low Set air pressure to 90-100 psi Remove retainer and screw in Retainer is cross threaded properly Motor Does Not Run Adapter plate is damaged Replace adapter plate Air motor bearings are seized...
  • Page 117 Maintenance Fault Detection and Correction ® (Continued)Whizard PROBLEM PROBABLE CAUSE REMEDY Set air pressure to Air pressure too low 90-100 psi (6.2-6.9 bar) Mineral oil is not being Fill lubricator (oiler) supplied to tool Replace filter Drain filter bowl Too much water in the air line Drain water traps Replace filter Blade tight in blade housing...
  • Page 119 Cleaning Section 6 Cleaning CONTENTS OF THIS SECTION Periodic Cleaning During Use....................6-2 Cleaning after Daily Use ......................6-2 Cleaning Solutions ........................6-2 Manual No. 188000 Cleaning ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts List...
  • Page 120 Cleaning Periodic Cleaning During Use Light rinsing during operation is recommended. Thorough rinsing at each break is highly recommended to improve tool performance. Cleaning after Daily Use If handpiece is removed from hose assembly, install cap to prevent water and debris from entering the motor during cleaning.
  • Page 121 Service Parts Section 7 Service Parts CONTENTS OF THIS SECTION ® 350 Whizard AirMax MACH 3 Head Assembly ..............7-4 ® 360 Whizard AirMax MACH 3 Head Assembly ..............7-6 ® ® Whizard TRIMVAC 18AMX Head Assembly ............... 7-8 ® ®...
  • Page 122 Tools and Maintenance Kit ....................7-56 ® ® Whizard TRIMVAC 18AMX Sharpener Assembly ............. 7-58 BETTCHER INDUSTRIES, INC. PROUDLY MANUFACTURES QUALITY PARTS FOR YOUR BETTCHER EQUIPMENT. FOR OPTIMUM PERFORMANCE OF YOUR BETTCHER EQUIPMENT, USE ONLY PARTS MANUFACTURED BY BETTCHER INDUSTRIES, INC.
  • Page 123 Service Parts THIS PAGE INTENTIONALLY LEFT BLANK Manual No. 188000 Service Parts ® July 15, 2011 Whizard AirMax MACH 3 Operating Instructions and Parts List...

  • Page 124: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 350 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 125 Service Parts ® 350 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184139 184140 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 126: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 360 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 127 Service Parts ® 360 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184141 184142 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 128: Whizard Trimvac 18Amx Head Assembly

    Service Parts ® ® Whizard TRIMVAC 18AMX Head Assembly Service Parts Manual No. 188000 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 129 Service Parts ® ® Whizard TRIMVAC 18AMX Head Assembly (Continued) ® TRIMVAC ITEM DESCRIPTION QTY. 18AMX Complete Head Assembly 184317 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11) Grease Fitting 125590 Hose Adapter 184322 Attachment Screw 184119 Drive Adapter Assembly 184120...

  • Page 130: Whizard Trimvac 18Amx B Head Assembly

    Service Parts ® ® Whizard TRIMVAC 18AMX B Head Assembly Service Parts Manual No. 188000 7-10 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 131 184435 Collar Screw 184430 Power Unit – Small Handle (Yellow) 185923 – Small Handle (Sky Blue) 185924 Tube Adapter (Not supplied by Bettcher Industries) Manual No. 188000 Service Parts 7-11 ® July 15, 2011 Whizard AirMax MACH 3 Operating Instructions and Parts...

  • Page 132: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 620 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-12 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 133 Service Parts ® 620 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184077 184078 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 134: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 625 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-14 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 135 Service Parts ® 625 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184079 184080 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 136: Whizard Trimvac 45Amx Head Assembly

    Service Parts ® ® Whizard TRIMVAC 45AMX Head Assembly Service Parts Manual No. 188000 7-16 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 137 Service Parts ® ® Whizard TRIMVAC 45AMX Head Assembly (Continued) ® TRIMVAC ® TRIMVAC ITEM DESCRIPTION QTY. 45AMX- 45AMX Cheese Complete Head Assembly 184327 185788 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, Grease Fitting 125590 125590 Hose Adapter 184329...

  • Page 138: Whizard Trimvac 45Amx B Head Assembly

    Service Parts ® ® Whizard TRIMVAC 45AMX B Head Assembly Service Parts Manual No. 188000 7-18 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 139 184435 Collar Screw 184430 Power Unit – Small Handle (Yellow) 185923 – Small Handle (Sky Blue) 185924 Tube Adapter (Not supplied by Bettcher Industries) Manual No. 188000 Service Parts 7-19 ® July 15, 2011 Whizard AirMax MACH 3 Operating Instructions and Parts...

  • Page 140: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 500 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-20 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 141 Service Parts ® 500 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184084 184085 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 142: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 505 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-22 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 143 Service Parts ® 505 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184086 184087 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 163263 163263 Washer...

  • Page 144: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 750 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-24 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 145 Service Parts ® 750 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184091 184092 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 173191 173191 Retaining Ring Only...

  • Page 146: Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 850 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-26 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 147 Service Parts ® 850 Whizard AirMax MACH 3 Head Assembly (Continued) AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184093 184094 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 173191 173191 Retaining Ring Only...

  • Page 148: 880-B Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 880-B Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-28 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 149 Service Parts ® 880-B Whizard AirMax MACH 3 Head Assembly (Continued) 880-B 880-B AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184095 184096 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,15,16) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 150: 880-S Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 880-S Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-30 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 151 Service Parts ® 880-S Whizard AirMax MACH 3 Head Assembly (Continued) 880-S 880-S AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184097 184098 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,15,16) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 152: 1850 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1850 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-32 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 153 Service Parts ® 1850 Whizard AirMax MACH 3 Head Assembly (Continued) 1850 1850 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184099 184100 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 14,15) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 154: 1880 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1880 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-34 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 155 Service Parts ® 1880 Whizard AirMax MACH 3 Head Assembly (Continued) 1880 1880 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184101 184102 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11,15,16) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 156: 1000 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1000 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-36 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 157 Service Parts ® 1000 Whizard AirMax MACH 3 Head Assembly (Continued) 1000 1000 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184108 184109 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 173191 173191 Retaining Ring Only...

  • Page 158: 1300 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1300 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-38 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 159 Service Parts ® 1300 Whizard AirMax MACH 3 Head Assembly (Continued) 1300 1300 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184110 184111 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10) Grease Cup (Parts Not Shown) 173191 173191 Retaining Ring Only...

  • Page 160: 1400 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1400 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-40 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 161 Service Parts ® 1400 Whizard AirMax MACH 3 Head Assembly (Continued) 1400 1400 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184112 184113 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 162: 1500 Whizard Airmax Mach 3 Head Assembly

    Service Parts ® 1500 Whizard AirMax MACH 3 Head Assembly Service Parts Manual No. 188000 7-42 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 163 Service Parts ® 1500 Whizard AirMax MACH 3 Head Assembly (Continued) 1500 1500 AIRMAX AIRMAX ITEM DESCRIPTION QTY. MACH 3 MACH 3 Complete Head Assembly 184114 184115 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11) Grease Cup (Parts Not Shown) 173191 173191...

  • Page 164: Lubrication And Lubrication Equipment

    Service Parts Lubrication and Lubrication Equipment Part Number Description 103603 Pint of Oil 184282 4 oz. Tube of Max-Z-Lube Grease ® 100608 8 oz. Tube of Whizard Grease ® 143631 14 oz. Cartridge Whizard Grease ® 163328 25 pack - 14 oz. Cartridge Whizard Grease ®...

  • Page 165: Optional Blades

    Service Parts Optional Blades Part Number Description 183706 350M2 Low Profile Blade 183923 350M2 Cone Blade 183353 620M2 Low Profile Blade 183576 500M2 Low Profile Blade 183289 1850M2 Serrated Blade 183265 1000M2 / 1500M2 Serrated Blade 183266 1300M2 / 1400M2 Serrated Blade ®...

  • Page 166: Blade Sharpening And Steeling Equipment

    Service Parts Blade Sharpening and Steeling Equipment Part Number Description 100655 Special Stone (Small Tools) 100660 Special Stone (Large Tools) 100641 Special Steel (Small Tools) 100642 Special Steel (Large Tools) 100650 Ceramic Sharpener ™ ® 163080 350 Whizard EdgeMaster ™ ®...

  • Page 167: Covers, Depth Gauges And Depth Gauge Equipment

    Service Parts Covers, Depth Gauges and Depth Gauge Equipment Part Number Description 185128 Poultry Cover 350 185129 Poultry Cover 440 185130 Poultry Cover 500 185131 Poultry Cover 620 185135 Poultry Cover Assembly 625 185134 Poultry Cover Assembly 750 185979 Depth Gauge Assembly - 625 with Special Cover Assembly Depth Gauge Assembly –...

  • Page 168: Complete Power Unit Assembly

    Service Parts Complete Power Unit Assembly Service Parts Manual No. 188000 7-48 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...

  • Page 169: Refurbished Items Also Available

    Service Parts Complete Power Unit Assembly (Continued) SMALL AIRMAX ITEM DESCRIPTION MACH 3 QTY. POWER UNIT Complete Power Unit Assembly (Yellow) 185923 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9) Complete Power Unit Assembly (Sky Blue) 185924 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8, 9) Over-molded Handle with O-Ring (Yellow)* 185927...

  • Page 170: Complete Air Motor Assembly

    Service Parts Complete Air Motor Assembly Service Parts Manual No. 188000 7-50 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 171 Service Parts Complete Air Motor Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Air Motor Assembly 185942 (Includes Items 1, 2, 3, 4, 5, 6, 7, 8) Upper Bearing 185950 Upper Bearing Plate Assembly 185948 Cylinder 185947 Rotor 185944 Vane Kit (Contains 5 Vanes) 185790 Spacer 184043...

  • Page 172: Complete Valve And Hose Assembly

    Service Parts Complete Valve and Hose Assembly Service Parts Manual No. 188000 7-52 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 173 Service Parts Complete Valve and Hose Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Valve and Hose Assembly 185137 (Includes Items 1, 12) Valve Assembly 185138 (Includes Items 2, 3, 4, 5, 6, 8a, 8b, 8c, 9, 10, 11, 12) Valve Body 185139 Plug Assembly (includes Plug O-Ring)

  • Page 174: Complete Quick Start Valve And Hose Assembly

    Service Parts Complete Quick Start Valve and Hose Assembly Service Parts Manual No. 188000 7-54 ® July 15, 2011 Whizard AirMax MACH 3 Operating Instructions and Parts List...
  • Page 175 Service Parts Complete Quick Start Valve and Hose Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER Complete Valve and Hose Assembly 185374 (Includes Items 1, 14) Valve Assembly 185351 (Includes Items 2, 4, 5, 6, 7, 8, 11, 13) Valve Body Assembly (Includes Item 3) 185352 Lever Assembly Kit 185385...

  • Page 176: Tools And Maintenance Kit

    Service Parts Tools and Maintenance Kit Service Parts Manual No. 188000 7-56 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 177 Service Parts Tools and Maintenance Kit (Continued) PART ITEM DESCRIPTION QTY. NUMBER Spanner Wrench 184134 Hex Wrench 184128 Maintenance Kit 185975 (Includes Items 4, 5, 6, 7, 8, 9) Base Assembly 185976 Rotor Removal Punch 184254 Gear Teeth Cap 185977 Bearing Tool 185978 Top Plate Removal Clamp (2 required)

  • Page 178: Whizard Trimvac 18Amx Sharpener Assembly

    Service Parts ® ® Whizard TRIMVAC 18AMX Sharpener Assembly Service Parts Manual No. 188000 7-58 ® Whizard July 15, 2011 AirMax MACH 3 Operating Instructions and Parts List...
  • Page 179 Service Parts ® ® Whizard TRIMVAC 18AMX Sharpener Assembly (Continued) PART ITEM DESCRIPTION QTY. NUMBER ® Complete TRIMVAC 18AMX Sharpener 184377 Assembly (Includes Items 1, 2, 3, 4, 5, 6, 7) Base 184378 Sharpening Rod 183893 Guide 184379 Socket Head Cap Screw 122510 Spring Pin 122409...
  • Page 181 Contact and Document Information Contact and Section 8 Document Information CONTENTS OF THIS SECTION Contact Addresses and Phone ....................8-2 Document Identification ......................8-2 Software and Duplication ......................8-3 Manual No. 188000 Contact and Document Information ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts List...
  • Page 182 Contact and Document Information Contact Addresses and Phone For additional information, technical support and spare parts, contact your Regional Manager, Distributor, or Bettcher Representative: Bettcher Industries, Inc. BETTCHER GmbH P.O. Box 336 Pilatusstrasse 4 Vermilion, Ohio 44089 CH-6036 Dierikon SWITZERLAND...
  • Page 183 Contact and Document Information Software and Duplication For more information, contact your local Representative or: Bettcher Industries, Inc. Administrative Assistant/Engineering Department PO Box 336 Vermilion, Ohio 44089 Manual No. 188000 Contact and Document Information ® September 1, 2009 Whizard AirMax MACH 3 Operating Instructions and Parts...

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