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DURAMIX 8000
Mixing Unit
INSTALLATION AND
MAINTENANCE MANUAL
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PLEASE DO NOT THROW AWAY AFTER INSTALLATION
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SAVE AND DISPLAY PROMINENTLY WHERE THIS
EQUIPMENT IS USED
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Contents
Safety Information..................................................................1
Pre-Installation........................................................................2
Installation...................................................................3-4
Operative Instructions.......................................................5
Maintanance Procedures...............................................6-7
Repair Instructions...............................................................8-11
Duramix 8000 Front View Drawing.................................12
Duramix 8000 Side View Drawing.....................................13
Duramix 8000 Automatic Shut Off Feature........................14
Duramix 8000 Labeled Parts Diagram.....................................15
Duramix 8000 Replacement Parts List..................................16
FAQ....................................................................................17
Troubleshooting..............................................................18-19
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Table of Contents
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Summary of Contents for SuperKlean DURAMIX 8000
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Page 1: Table Of Contents
Mixing Unit Maintanance Procedures..........6-7 Repair Instructions...............8-11 Duramix 8000 Front View Drawing.........12 INSTALLATION AND Duramix 8000 Side View Drawing........13 MAINTENANCE MANUAL Duramix 8000 Automatic Shut Off Feature......14 Duramix 8000 Labeled Parts Diagram........15 Duramix 8000 Replacement Parts List........16 FAQ..................17 Troubleshooting..............18-19 ◆ ◆... -
Page 2: Safety Information
Safety Information Pre-Installation CAUTION 1. Unit requires minimum steam pressure of 30 PSI and • Never allow children or unauthorized personnel to handle a maximum steam pressure of 150 PSI. Pressure equipment. gauge installation (upstream, prior to steam inlet) is •... -
Page 3: Installation
Installation Installation Continued 1. Place the mounting plate on the wall and mark the 4 13. Gradually open cold water globe valve to pressurize holes to be used to mount the plate to the wall. mixing station and check for leaks. If there are visible 2. -
Page 4: Operative Instructions
30 PSI. If problem persists, NOTE: Never reuse gaskets. Always use a new gasket when call SuperKlean for assistance. reassembling the unit to prevent leaks. -
Page 5: Repair Instructions
Steam Poppet & Steam Poppet Seat Cleaning 9. Clean contact surfaces completely of grinding compound Attention: Recommended only if experiencing significant and reassemble as per above instructions, or replace steam leakage through mixing valve possibly caused by steam poppet/seat set (Dura8-14S/13). calcium deposits over an extended period of good service. - Page 6 Temperature Control Hand Wheel Stem Guide Filling Globe Valve Stem Guide Filling & Poppet 1. Remove hand wheel nut, lock washer, and name plate 1. Remove globe valve stem nut using crescent wrench or from temperature control hand wheel located on the right box end wrench by turning it counter-clockwise.
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Page 7: Duramix 8000 Front View Drawing
Duramix 8000 Steam Chamber Cover Plate Gaskets Attention: Do not open steam side chambers unless Front View Drawing significant steam leakage is noticed 1. Remove steam chamber cover plate with 2” socket or open wrench. 2. Using a small flat tip screwdriver, remove steam chamber cover plate Teflon gasket. -
Page 8: Duramix 8000 Side View Drawing
Duramix 8000 Duramix 8000 Automatic Shut Off Feature Side View Drawing Automatic Shut Off Feature: 1. Water enters and passes through check valve. (Note: Water is not able to go back into water supply line because spring loaded check valve will only allow flow into unit) 2. -
Page 9: Duramix 8000 Replacement Parts List
Duramix 8000 Parts List Labeled Diagram Duramix 8000 Replacement Parts List Part # Description DURA8-1B Check valve assembly. Includes check valve poppet, spring, and Teflon coated copper connection gasket. Bronze. DURA8-1S Check valve assembly. Includes check valve poppet, spring, and Teflon coated copper connection gasket. -
Page 10: Troubleshooting
If there is still no hot water SuperKlean highly recommend the use of a steam trap to rid exiting nozzle, contact us. unit of condensation build up which causes steam poppet Note: Steam pressure should normally be higher than water lock-up if unit sits at idle for a long period of time. - Page 11 (e.g. ANSI/ ASME B1.20.1 Pipe Thread CORPORATE ADDRESS Standard) SuperKlean Washdown Products Water pressure/temperature is sporadic at outlet 1 Edwards Court, Suite 101 Verify you meet and can maintain the required water and Burlingame, CA 94010 steam pressures.
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