Table of Contents
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PRO-160 Series Controllers
Section
1.
Introduction ................................. 2
Do's and Don'ts .......................... 2
2.
3.
Getting Started ............................ 2
4.
Control Connections .................. 3
5.
Auxiliary Input 1 .......................... 4
6.
Auxiliary Input 2 .......................... 4
7.
Thermistor Input ......................... 5
8.
Radio Control Input and BEC .... 5
9.
Power Connections .................... 6
10. Display ......................................... 7
11. Programming .............................. 7
PRO-160 V2.0 10/19
Instruction Manual
PRO-160-S/HC/HV/HCV
Rev 3, Firmware Version 2.2
Contents
Page Section
Page 1
12. Forward / Reverse Settings ....... 9
13. General Settings ......................... 9
14. Input configuration ................... 10
15. Using the "learn" function ....... 10
16. Power-up options ..................... 11
17. Firmware update ....................... 11
18. Mounting ................................... 12
19. Display mounting...................... 13
20. Default profile settings ............. 14
21. Specifications ........................... 15
22. Service ....................................... 16
Page
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Summary of Contents for 4qd PRO-160 Series
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Page 1: Table Of Contents
Instruction Manual PRO-160 Series Controllers PRO-160-S/HC/HV/HCV Rev 3, Firmware Version 2.2 Contents Section Page Section Page Introduction ......... 2 12. Forward / Reverse Settings ..9 Do's and Don’ts ......2 13. General Settings ......9 Getting Started ......2 14. -
Page 2: Introduction
Do twist the motor wires together if possible. Do call 4QD if you are uncertain about something Getting Started First remove the four screws that hold the cover to the end plates and lift off the cover. -
Page 3: Control Connections
Control Connections The control input sockets are shown below. The main control input and brake should be wired as shown below [they are compatible with Pro-120/150 and DNO/VTX installations]. PRO-160 V2.0 10/19 Page 3 www.4qd.co.uk... -
Page 4: Auxiliary Input 1
/ on. Auxiliary Input 2 Has the following functions. C - Speed Looks for a 5V pulse for speed sensing application. These inputs will be live in version 2.3. See website for more details PRO-160 V2.0 10/19 Page 4 www.4qd.co.uk... -
Page 5: Thermistor Input
Thermistor Input Can be used to connect external thermistors to monitor external temperatures. B & D - Thermistors 2 and 3 should be 4QD part number 39-B0. If the Pro-160 detects thermistor[s] it will show the approximate temperature readings on the display. -
Page 6: Power Connections
Failsafe The Pro-160 has provision to drive a failsafe contactor which can provide an emergency disconnection in the event of a controller failure. Details of how to implement this feature are on our website. PRO-160 V2.0 10/19 Page 6 www.4qd.co.uk... -
Page 7: Display
To edit the settings the SEL button should be held down while turning on the ignition, you can then navigate through the options and settings as shown in the menu structure below. Remember to use the menu option to save changes. PRO-160 V2.0 10/19 Page 7 www.4qd.co.uk... - Page 8 PRO-160 V2.0 10/19 Page 8 www.4qd.co.uk...
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Page 9: Forward / Reverse Settings
Note; There is also a “System current limit” which is not user adjustable. If the load tries to exceed this value a message is shown, and the controller will shut down to protect itself. PRO-160 V2.0 10/19 Page 9 www.4qd.co.uk... -
Page 10: Input Configuration
Use BACK to return to the main menu and then save changes. Note: If you are not using “Joystick” mode, you should set “Learn max reverse” to the same value as “Learn max forward”. Reverse is then selected by the reverse switch. PRO-160 V2.0 10/19 Page 10 www.4qd.co.uk... -
Page 11: Power-Up Options
Power on with DOWN pressed will start up with profile 1 but not reading EEPROM. 17. Firmware update 17.1 Insert a uSD card containing the new software into the card holder. Navigate through the advanced menu to “Update” and then follow instructions. 17.2 PRO-160 V2.0 10/19 Page 11 www.4qd.co.uk... -
Page 12: Mounting
If the operating temperature of the Pro-160 regularly gets above 50’C we recommend fitting either additional heatsinking and / or cooling. A cooling fan can be driven from the parking brake socket. Uprated heatsinks will be available from our website. PRO-160 V2.0 10/19 Page 12 www.4qd.co.uk... -
Page 13: Display Mounting
There is an optional display / adaptor board which combines a display mounting place with an alternative keypad. The display adaptor board and cables can be found on our website. PRO-160 V2.0 10/19 Page 13 www.4qd.co.uk... -
Page 14: Default Profile Settings
20. Default profile settings PRO-160 V2.0 10/19 Page 14 www.4qd.co.uk... -
Page 15: Specifications
Overvoltage protection Y [65V] Y [95V] Pot fault protection Thermal protection Y [also for motor & battery] Joystick/Wig-wag input Radio Control Parking brake 1A max, delay and threshold programmable Inhibit function Emergency stop input PRO-160 V2.0 10/19 Page 15 www.4qd.co.uk... -
Page 16: Service
Standard plus advanced air cooled Double heading Y [also comms board coming soon] Switching frequency 20 kHz Quadrants 22. Service The Pro-160 has a 12 month warranty. Please see the service section of our website for full details. PRO-160 V2.0 10/19 Page 16 www.4qd.co.uk...
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