Metal-Fach ecoMAX860P2-T Installation And Operating Manual
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Metal-Fach ecoMAX860P2-T Installation And Operating Manual

Boiler controller. for automatic solid fuel fired boilers with ingition (gutter and retort feeders)
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Boiler controller
ecoMAX860P2-T
FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION
(GUTTER AND RETORT FEEDERS)
ecoSTER TOUCH
ecoNET
INSTALLATION AND OPERATING
MANUAL
ISSUE: 1.0
APPLIES TO
SOFTWARE:
MODULE
PANEL
A/B
v06.XX.XX
v06.XX.XX
functions available in the additional module B
11-2015

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Summary of Contents for Metal-Fach ecoMAX860P2-T

  • Page 1 Boiler controller ecoMAX860P2-T FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION (GUTTER AND RETORT FEEDERS) ecoSTER TOUCH ecoNET functions available in the additional module B INSTALLATION AND OPERATING MANUAL ISSUE: 1.0 APPLIES TO MODULE PANEL SOFTWARE: v06.XX.XX v06.XX.XX 11-2015...

  • Page 3: Table Of Contents

    CONTENTS TECHNICAL DATA ..........23 CONDITIONS OF STORAGE AND TRANSPORT ..23 RECOMMENDATIONS REGARDING SAFETY ..4 REGULATOR INSTALLATION ....... 23 GENERAL ............. 5 13.1 ......23 NVIRONMENTAL CONDITIONS INFORMATION ABOUT DOCUMENTATION ..5 13.2 ......23 NSTALLATION REQUIREMENTS STORAGE OF DOCUMENTATION ......5 13.3 TOUCH ....

  • Page 4: Recommendations Regarding Safety

    means that case RECOMMENDATIONS REGARDING malfunction it can be the source of a spark or high temperature, SAFETY which presence flammable dusts or liquids can Requirements concerning safety cause fire or explosion. Thus, described in detail in individual chapters of regulator should this manual.

  • Page 5: General

    Storage of documentation General This assembly and operation manual, as well The regulator is an advanced electronic other applicable documentation, device intended for controlling boilers with should be stored diligently, so that it was automated solid fuel feeders and ignitors. available at any time.

  • Page 7: Regulator Instruction Manual

    REGULATOR INSTRUCTION MANUAL ecoMAX860P2-T...

  • Page 8: Structure - Main Menu

    Lambda calibration* STRUCTURE – MAIN MENU Scheduled operation  [No/Yes] Main menu  Schedule Information Night time decrease boiler Boiler settings  [No/Yes] HUW settings*  Reduction value Summer mode [Winter/Summer]  Schedule Mixer 1-4 settings* General setting HUW settings Manual control HUW preset temperature Alarms...

  • Page 9: Operating The Regulator

    Operating the regulator Description of display main window OPERATION 1. Mode of regulator operation: FIRING-UP, OPERATION, SUPERVISION, - increase of preset boiler temperature EXTINGUISHING, STAND-BY. for the time of HUW container filling; 2. preset boiler temperature – press and hold the button to edit value, - increase of preset boiler temperature 3.

  • Page 10: Setting Preset Boiler Temperature

    switched on. To start the boiler - press After three unsuccessful attempts, an alarm BURNER OFF? at any place on the screen. Failed firing-up attempt is reported. In such The message: ACTIVE REGULATOR? appears. case, the boiler operation is halted. Boiler operation cannot be continued automatically service crew...

  • Page 11: Regulation Mode Supervision

    furnace from extinguishing during Power levels Power levels intervals. Parameters should be so selected temperature T=85°C temperature T=85°C that the boiler temperature in this mode gradually drops. Incorrect settings lead boiler overheating. When the supervision time expires, the regulator switches to EXTINGUISHING mode, unless the boiler temperature decreases and boiler automatically...

  • Page 12: Setting Huw

    information about lack thereof is displayed in The time settings of the circulation pump are the main window. The parameter: analogous to the settings of night time Menu → HUW settings → HUW pump decrease. The pump will be off in the defined mode allows the user to: time periods.

  • Page 13: Weather Controlled Operation

    temperature will be decreased, which, if temperature is reached. Analogously, as specified previous point (not proper decrease value is selected, will stop recommended), or growth of temperature in the heated room. - automatically, continuously correct the heating cycle temperature. Settings for mixer with weather sensor It is not recommended to use both (without room thermostat ecoSTER TOUCH) options at the same time.

  • Page 14: Description Of Night Time Decrease Settings

    Mixer 1 settings → Mixer room therm.= 8.16 Description of night time decrease settings ecoSTER TOUCH room panel Boiler night time decreases connected, also temporarily set the Room boiler operates selected time temperaturę factor = 0. intervals. Outside of the selected intervals, the boiler is burned off.

  • Page 15: Fuel Level Setup

    In the given example, the regulator will set "Set fuel level at 100% Once selected and the decrease of preset temperature by 3 °C confirmed YES, fuel level is set at 100%. from 00:00 to 06:00, and will keep the Once selected and confirmed YES, fuel level preset value (without the decrease) from is set to 100%.

  • Page 16: Information

    8.18 Information Information" menu allows preview . Upon activation of this key, a temperatures being measured quick selection menu appears. To add new recognize which equipment is currently ON. item to this menu - hold respective icon Upon connection mixers' pressed in pie menu for a while.

  • Page 17: Exceeded

    This alarm will occur after feeder failure. If user supervision is not temperature exceeds the service parameter: possible, extinguish boiler. When operating emergency Service setting s→ Burner settings → mode, prevent the consequences of Max. feeder temp. improper feeder work (feeder In such cases, the regulator will attempt to working constantly or not at all).

  • Page 18: Boiler Overheating , Stb

    unburnt fuel. Check the quality and moisture the screen with the information “Attention! of the fuel. No communication”. The controller doesn’t stop to operate and Boiler overheating, STB limiter works normally with before preset open parameters. It is required to check the This alarm occurs when the independent connection cable between control panel and safety thermostat protecting the boiler from...

  • Page 19: Controller Installation And Service Settings Manual

    CONTROLLER INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX860P2-T...

  • Page 20: Hydraulic Diagrams

    Hydraulic diagrams The presented hydraulic diagram does not replace central heating engineering design and may be used for information purposes only. Diagram A with 4-way control valve for central heating circuit, where: 1 – boiler, 2 – controller, 3 - water temperature sensor returning to the boiler CT4, 4 –...
  • Page 21 Diagram B with two adjustable heating circuits and the HUW container, where:1 – boiler, 2 – heat exchanger, 3 – controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor (temperature monitoring only), 6 – boiler pump, 8 – HUW pump, 9 – HUW container, 10 – HUW temperature sensor, 11 – mixer pump, 12 –ecoSTER TOUCH room control panel with room thermostat feature , 13 –...
  • Page 22 Diagram C with heat buffer, where:1 – boiler/burner, 2 – panel controller, 3 – controller, 4 – boiler temperature sensor CT4, 5 – exhaust temperature sensor CT2S, 6 – boiler pump, 7 – heat buffer, 8 – HUW pump , 9 - mixing valve actuator, 10 - mixer temperature sensor CT4, 11 - mixer pump, 12 - upper sensor of buffer temperature CT4, 13 - lower sensor of buffer temperature CT4, 14 - ecoSTER TOUCH room control panel, 15 - thermostatic three-way valve to the return protection, 16 - out-door temperature (weather) sensor CT4-P, 17 - thermostat to turn off the pump.

  • Page 23: Technical Data

    REGULATOR INSTALLATION Technical data 13.1 Environmental conditions Voltage 230V~; 50Hz; Due to the risk of fire is prohibited to use the Current consumed by regulator I = 0,04 A controller explosive dust Maximum rated current 6 (6) A enviroment (eg coal). Regulator should be Regulator protection rating IP20 separated using appropriate enclosure.
  • Page 24 13.4 Mounting of working module The executive module must be covered. The cover must ensure a level of protection relevant to the environment in which the regulator will be used. Moreover, it must prevent access to parts which are carrying dangerous voltage, such as terminals.

  • Page 25: Mounting Of Working Module

    b – in the cover without access to front surface, 1- working module, 2 – DIN TS35 rail, 3 – catch 13.5 IP protection rate Enclosure regulator’s executive module provides various IP protection rates, depending on the method of installation. After enclosing accordance...

  • Page 26: Connecting Electrical System

    13.6 Connecting electrical system Regulator is designed to be fed with 230V~, Tips of the connected wires, especially power 50Hz voltage. The electrical system should leads, must be secured against splitting by means of insulated clamp sleeves.  three core (with protective wire), ...

  • Page 27: Wiring Diagram

    13.7 Wiring diagram Controller wiring diagram: BT - CT4 boiler temperature sensor, RS - CT4 boiler return water temperature sensor, CWU - CT4 hot usable water temperature sensor, FS - feeder temperature sensor, BH - top buffer temperature sensor, BL - bottom buffer temperature sensor, H - voltage output for controlling the auxiliary boiler, or alarm signalling, or hot usable water circulation pump, RELAY - relay, M1 - CT4 regulated circuit (mixer 1) temperature sensor, M2 - CT4 regulated circuit (mixer 2) temperature sensor, WS - CT6-P weather sensor, FT - CT2S exhaust temperature sensor, BP - control panel, B - additional heating circuits...
  • Page 28 RELAY - relay, L N PE - 230V~ power supply, PM3/4 - mixer 3/4 pump, SM3/4 - mixer 3/4 actuator, BU - fuel feeder from bunker to the container by the boiler, CPU - controller, A - ecoMAX860P2-T Module A regulator.

  • Page 29: Connection Of Temperature Sensors

    Attach the sensor to the wall using tackbolts. 13.8 Connection of temperature sensors To access the tackbolts holes, unscrew the Sensor wires may be extended using wires of sensor lid. cross-section area not less than 0.5 mm Total length of wires of each sensor should not exceed 15 m.

  • Page 30: Connection Of Mixers Room Thermostat

    13.11 Connection of mixers room fitter, accordance with technical thermostat documentation of this boiler. Room thermostat with open contacts reduces The reserve boiler should be connected via preset temperature of mixer circuit by the relay to terminals 46-47 decrement set in: Mixer 1,2,3,4,5 settings, →...

  • Page 31: Connection Of Reserve Boiler

    Connection of an external alarm annunciator. 1- regulator , 2 – external alarm annunciator, 3 – relay 13.15 Connection of mixer When connecting mixer servo, take due care to prevent boiler Wiring diagram of control of the switching valve in overheating, which occur...

  • Page 32: Connecting Temperature Limiter

    located on the housing of the servo to Note: wires manual control and find the positions in connecting the room panel should which the temperature in mixer circuit is be at least 0.5mm maximum and minimum (it corresponds to The maximum length of the wires should not the setting of the regulator of "100% ON"...

  • Page 33: Service Menu Structure

     4-way return protection 14 Service menu structure  Return hysteresis  Min. return temperature Service settings  Valve closing Burner settings Min. boiler temperature Boiler settings Max. boiler temperature CH and HUW settings Boiler cooling temperature Buffer settings* Parameter A,B,C FL Mixer 1-4 settings* Thermostat select H-output...
  • Page 34  Off  Reserve boiler  Alarms Auxilliary boiler – activation temperaturę* Alarms* unavailable adequate sensor additional module connected parameter is hidden. Manufacturer menu** Reset counters Reset alarms Exhaust alarm temperature Flame return - feed time Flame return - detection delay Flame return alarm - feed time Hall sensor control Min RPM...

  • Page 35: Service Settings

    15 SERVICE SETTINGS 15.1 BURNER Burner settings Firing-up Time of checking whether the burner is ignited. The regulator checks if there was a proper rise (increase) of exhaust temperature. After  Ignition test time successfully completing check, regulator switches OPERATION mode. ...

  • Page 36: Boiler

    Fan speed in SUPERVISION mode; too high value may cause the boiler  Fan speed to overheat or the flame to return to the feeder; too low value results in fuel over-filling. Feed time in SUPERVISION mode; too high value may cause the boiler ...

  • Page 37: Ch And Huw

    exceeds the Fan speed reduction temperature. Return protection This parameter turns on/off the boiler return protection function, which is  Return protection 4D being done by mixing valve together with electric actuator. Attention: do not activate this function when there is no actuator installed on the valve! The electric actuator will return to its normal operation with return ...

  • Page 38: Buffer

    CH pump standstill time from the When the temperature of the heated rooms is reached (the contact of the room thermostat is open), the CH pump is stopped for the CH pump thermostat standstill time from the thermostat, after which the CH pump operation time from the thermostat is activated.

  • Page 39: Mixer

    Stop temperature. If the top buffer temperature drops below this value, in order to save Central heating installation electrical power, the mixer pumps and HUW pumps will be activation deactivated. This function is particularly useful when working in GRATE mode. 15.5 MIXER Mixer 1-4 settings...

  • Page 40: H Output

    temperature and unnecessary actuator movement. The proper values is set experimentally. It is recommended to set this parameter in the range of 2-6 [3]. The greater the value of this parameter, the slower is the actuator reaction for temperature deviation. Setting too lower values can lead to unnecessary actuator movements, too high value extending the Constant for integration time time needed to find set value of the temperature.

  • Page 41: Software Upgrade

    16 Software UPGRADE To upgrade the TOUCH version software, use only microSDHC memory card. In this section, software upgrade in the TOUCH version using memory card is described. Note: software may be upgraded by authorised personnel only. All electric shock preventive measures must be applied! To upgrade the software, disconnect power...

  • Page 42: Others

    the regulator is turned off, via keyboard 17 Others (regulator in STAND-BY). 17.4 Bunker feeder 17.1 Power supply decay After connecting an additional B module, the In the cases of power supply failure, the regulator can cooperate with the low fuel regulator will resume the operation mode in level sensor in the container (fuel supply which it was before the failure.
  • Page 48 Jacek Kucharewicz ul. Sikorskiego 66 16-100 Sokółka Poland tel. +48 85 711 94 54 www.metalfachtg.com.pl...

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