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Metal-Fach ecoMAX 860P User's Manual And Installation

Boiler regulator
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Boiler regulator
ecoMAX 860P
FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION
(GUTTER AND RETORT FEEDERS)
ecoSTER200*
ecoSTER TOUCH*
ecoNET300*
ecoNET.apk
www.econet24.com
room panel ecoSTER200/ and internet module ecoNET300 are not part of
*
standard equipment regulator.
USER MANUAL AND INSTALLATION
ISSUE: 1.1
APPLIES TO SOFTWARE:
MODULE
v.01.XX.XX
02-2017
functions available in the additional module B
PANEL
v.01.XX.XX

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Summary of Contents for Metal-Fach ecoMAX 860P

  • Page 1 Boiler regulator ecoMAX 860P FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION (GUTTER AND RETORT FEEDERS) ecoSTER200* ecoSTER TOUCH* ecoNET300* ecoNET.apk functions available in the additional module B www.econet24.com room panel ecoSTER200/ and internet module ecoNET300 are not part of standard equipment regulator.
  • Page 2 ELECTRIC DEVICE UNDER VOLTAGE! Before any action related to the power supply (cables connection, device installation etc.) check if the regulator is not connected to the mains! Installation should be done by a person with appropriate electrical qualifications. Improper cables connection could result in the regulator damage.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1 Safety requirements ..........4 12.16 DS ............30 INPUT 2 General information ..........5 12.17 C ....31 ONNECTION OF ROOM CONTROL PANEL 3 Information about documentation ......5 12.18 S ..........31 OFTWARE UPDATE 4 Storage of documentation ........5 13 SERVICE MENU ............

  • Page 4: Safety Requirements

    1. Safety requirements  The regulator must be installed by a boiler manufacturer in accordance with the applicable safety standards. Requirements concerning safety are described in detail in individual chapters of this  The programmed parameters should only manual. Apart from them, following...

  • Page 5: General Information

    2. General information We are not responsible for any damages caused by failure to observe these instructions. Boiler regulator ecoMAX860P is a modern electronic device intended to control boiler 4. Storage of documentation operation with automatic feeding of solid fuel This assembly and operation manual, as well as and with the ignitors.

  • Page 7: Instruction Manual

    INSTRUCTION MANUAL ecoMAX 860P...

  • Page 8: Structure - Main Menu

    7. STRUCTURE – MAIN MENU HUW settings HUW preset temperature Main menu HUW pump mode Information  Boiler settings  HUW settings* Priority Summer mode [Summer/Winter]  No priority Mixer 1-5 settings* HUW container hysteresis General settings HUW disinfection Manual control Night time decrease HUW Alarms ...

  • Page 9: Operating The Regulator

    8. Operating the regulator – boiler preset temperature during The regulator turns on by pressing the knob. loading the domestic hot water tank (HUW) To start the use of boiler, fire up the boiler – boiler preset temperature increase using the FIRING UP operation mode, then from mixer circulation change the operation mode to OPERATION.

  • Page 10: Firing Up

    FIRING UP It is possible to set the H1 and H2 values to modulate the output withouth the medium The FIRING UP mode is used for automatic power stage, ie. reducing output from 100% firing-up furnace boiler. to 30%, skipping the 50% output (right side parameters which influence the firing-up of the figure below).

  • Page 11: Burning Off

    mode gradually drops. Incorrect deactivated to speed up filling of the HUW settings lead boiler container. overheating.  set simultaneous operation of the CH and When the Supervision time expires, the HUW pump, using parameter No priority. regulator switches to BURNING OFF mode, unless the boiler temperature decreases and 8.11 Disinfection of the HUW container...

  • Page 12: Mixer Circuits Settings

    To enable the SUMMER function, heating the of selecting heating curve, if the selected WUH tank without the need of supplying the heating curve value is too high. In such case, installation, Summer mode it is necessary to set the value of preset mixer parameter to on.

  • Page 13: Weather Control

    the greater the correction of preset boiler - if the outdoor temperature drops, and the temperature. If the setting is “0”, the preset room temperature drops as well, the selected mixer temperature is not corrected. Note: heating curve value is too low, setting a value of the room temperature during frosty...

  • Page 14: Grate

    Night time decrease may be set for working the regulator off and on by clicking days, Saturdays and Sundays. “Work mode” “Current The example of night time decrease of preset information” tab. temperature from 22:00 to 06:00 next day 8.19 Manual control and from 09:00 to 15:00 is given below.

  • Page 15: Information

    calibration. No additional fuel level sensors 8.22 Cooperation with the room panel are required. regulator work together with ecoSTER200 and ecoSTER TOUCH remote Calibration. control device, which have a built-in room To perform calibration - fill the fuel tank to the thermostat.

  • Page 17: Installation And Service Settings

    INSTALLATION AND SERVICE SETTINGS ecoMAX 860P...

  • Page 18: Hydraulic Schemes

    9. Hydraulic schemes The presented hydraulic schemes does not replace central heating engineering design and may be used for information purposes only! Diagram with 4-way control valve for central heating circuit, where: 1 – boiler, 2 – controller, 3 - water temperature sensor returning to the boiler CT4, 4 –...
  • Page 19 Diagram with two adjustable heating circuits and the HUW container, where:1 – boiler, 2 – heat exchanger, 3 – controller, 4 – boiler temperature sensor CT4, 5 – exhaust temperature sensor CT2S (temperature monitoring only), 6 – boiler pump, 8 – HUW pump, 9 – HUW container, 10 – HUW temperature sensor CT4, 11 –...
  • Page 20 Diagram with heat buffer, where: 1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature sensor CT4, 5 – exhaust temperature sensor CT2S, 6 – boiler pump, 7 – heat buffer, 8 – HUW pump , 9 - mixing valve actuator, 10 - mixer temperature sensor CT4, 11 - mixer pump, 12 - upper sensor of buffer temperature CT4, 13 - lower sensor of buffer temperature CT4, 14 - ecoSTER TOUCH room control panel, 15 - thermostatic three-way valve to the return protection, 16 - out-door temperature (weather) sensor CT6-P, 17 - thermostat...

  • Page 21: Technical Data

    10. Technical data in conditions of water steam condensation or be exposed to effects of water. Power supply 230V~, 50Hz Current consumption by 0,2 A 12.2 Mounting requirements the regulator Regulator should be installed by qualified and Max. rated current 6 (6) A authorized technician with observance of IP rating of the regulator...

  • Page 22: Ip Protection Rate

    In case of using the version with STB disconnect the mains supply and device before making the montage make sure that there wiring strongly dangerous voltage on the terminals recommended to take out the STB and the leads. capillary from inside the clamp box Connection cables should not have contact using cable opening as described on with surfaces which temperature exceeds...
  • Page 23 inside the casing of the regulator marked with Before making any connections remove the cover from the casing of the regulator as shown below. 1 – cable outlets, 2 – holdfasts placing (should be broken out for the casing), 3 – improper cable connection (it is not allowed to coil excess of the cable inside the device and to leave cables with stripped insulation), 4 –...
  • Page 25 Electric scheme – additional module B: M3 - regulated circuit (mixer 3) temperature sensor type CT4, M4 - regulated circuit (mixer 4) temperature sensor type CT4, FS - fuel level sensor used with the BU feeder, RM3 - mixer 3 room thermostat, RM4 - mixer 4 room thermostat, H2 - voltage output for controlling the reserve boiler, or alarm signalling, or HUW circulation pump, RELAY –...

  • Page 26: Temperature Sensors Connection

    The sensor should not be exposed to direct 12.6 Temperature sensors connection sunrays and rain. The sensor should be installed at least 2 m above the ground, far The regulator is compatible only with CT4 and away from windows, chimneys and other CT2S sensors.

  • Page 27: Checking Temperature Sensors

    CT6-P (PT1000) – weather Temp. Min. Nom. Max. °C Ω Ω Ω 901,6 901,9 1000,2 921,3 921,6 921,9 960,6 960,9 961,2 999,7 1000,0 1000,3 1096,9 1097,3 1097,7 1193,4 1194,0 1194,6 1384,2 1385,0 1385,8 1478,5 1479,4 1480,3 1572,0 1573,1 1574,2 CT2S (PT1000) - exhaust Temp.

  • Page 28: Connection Of Mixers Room Thermostat

    contacts of the room thermostat in heated The reserve boiler should be connected via rooms. To activate this function - enter: relay to terminals 43-44. Boiler settings → Room thermostat → CH pump standstill and set the value of this parameter >0. Setting the value of e.g.

  • Page 29: Connection Of Alarm Signaling

    Hydraulic diagram with reserve boiler, connection of open and close circuits 1 – regulator, 2 – reserve boiler, 3 – U3 module (2 pcs), 4 – switching valve (with limit switches), 5 – heat exchanger (recommended settings: HUW mode = No priority, Heat exchanger = ON.

  • Page 30: Connection Of Mixer Servo

    12.14 Connection of mixer servo To do this, disconnect power supply of the regulator and set the selector on housing of When connecting electric servo of electric servo at manual control. Turn the the mixer take care to prevent valve head to fully closed position, and set the boiler overheating, which...

  • Page 31: Connection Of Room Control Panel

    disconnection of the fan and the feeder power supply. DS connector is under safe voltage. 12.17 Connection of room control panel ecoSTER200/ecoSTER TOUCH room control panel may be installed. Main functions of the panel are following: - room thermostat (3 thermostat units), - boiler control, - alarm annunciator, - fuel level indication.
  • Page 32 To update the software:  disconnect power supply of the regulator.  insert microSDHC memory card (other types of memory cards are not supported) to a socket in the movable casing of the panel shown above. On the memory card there should be written new software in the *.pfc format as a 2 files: a file with the panel software and a file with the...

  • Page 33: Service Menu

    13. SERVICE MENU  Min. return temperature  Valve closing Service settings Min. boiler temperature Burner settings Max. boiler temperature Boiler settings Boiler cooling temperature CH and HUW settings Parameter A,B,C FL Buffer settings* Thermostat select Mixer 1-5 settings*  H output ...
  • Page 34 unavailable adequate sensor additional module connected parameter is hidden. Manufacturer menu** Reset counters Reset alarms Exhaust alarm temperature Flame return - feed time Flame return - detection delay Flame return alarm - feed time Hall sensor control Min RPM Max RPM ** the manufacturer menu is accessed after entering a special password.

  • Page 35: Service Settings

    14. SERVICE SETTINGS 14.1 BURNER Burner settings Firing up Time of checking whether the burner is ignited. The regulator checks if there was a proper rise (increase) of exhaust temperature. After  Ignition test time successfully completing the check, the regulator switches to OPERATION mode.

  • Page 36: Boiler

    Feed time in SUPERVISION mode; too high value may cause the boiler  Feed time to overheat or fuel over-filling; too low value results in fuel returning to the container. Feeder work cycle time in Supervision mode. SUPERVISION cycle time = ...

  • Page 37: Ch And Huw

    The boiler return temperature below which the electric actuator will close  Min. set return temperature the mixing valve. It is a value for opening the mixing valve during active return protection function. This value is given in percentage. This value should be set in such way, that the return temperature can raise.

  • Page 38: Buffer

    dropping down excessive heat in alarm states. It is a crucial parameter because setting this for too high value can lead to the risk of users scalding with utility water. On the other hand, too low value of this parameter can lead to a situation, when during boiler overheating there will be no possibility to drop down excessive heat into the HUW tank.
  • Page 39 pipes not resistant for high temperatures. In such cases it is recommended to set the mixer operation for FLOOR switched on. It is being used when the mixer circuit is loading floor heating installation. The maximum mixer circuit temperature is limited to the value of max.

  • Page 40: Advanced Setup

    or higher than the set temperature by a value exceeding the Mixer input dead zone. 14.6 ADVANCED SETUP Available options: Show advanced setup YES (shows hidden parameters, which edition is not recommended) NO (hides hidden parameters). 14.7 RESTORE DEFAULT SETTINGS Restoring the service settings will automatically lead to restoring the Restore default settings settings from main menu (user settings).

  • Page 41: Alarm Description

    15. ALARM DESCRIPTION is inoperative if the regulator is not powered. 15.1 Max. boiler temp. excess Protection against boiler overheating Regulator cannot be used as the comprises two stages. In first instance i.e. only protection against flame once the Boiler cooling temp. has been recession boiler.

  • Page 42: Eeder Temp Sensor Damaged

    15.5 Feeder temp. sensor damaged 15.9 Boiler overheating STB, open contact This alarm occurs in case of damage of fuel This alarm occurs after activation feeder temperature sensor and excess of its independent safety thermostat that secures measurement range. To reset the alarm - the boiler against overheating.

  • Page 43: Fan Or Fan Speed Sensor Damaged

    regulator returns to the mode of operation If the parameter Additional feeder operation where worked before the power failure. time is set to “0” this work additional feeder is turns off. 15.14 Fan or fan speed sensor damaged 17. REPLACEMENT PARTS This alarm occurs then the fan’s speed sensor or the fan itself is damaged, based on the...
  • Page 48 Jacek Kucharewicz ul. Sikorskiego 66 16-100 Sokółka Poland tel. +48 85 711 94 54 www.metalfachtg.com.pl...

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