Metal-Fach ecoMAX860P TOUCH Operating Manual
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Metal-Fach ecoMAX860P TOUCH Operating Manual

Boiler controller for automatic solid fuel fired boilers with ingition (gutter and retort feeders)
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Boiler controller
ecoMAX860P TOUCH
FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION
(GUTTER AND RETORT FEEDERS), execution: ecoMAX920P1-T
ecoSTER TOUCH**
ecoNET300**
ecoNET.apk
www.econet24.com
** room panel ecoSTER TOUCH and internet module ecoNET300 - not the standard equipment of the
controller.
INSTRUCTION INSTALLATION AND OPERATING MANUAL
ISSUE: 1.0
APPLIES TO SOFTWARE:
MODULE A
PANEL
v01.XX.XX
v.01.XX.XX
02-2017
functions available in the
additional module B

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Summary of Contents for Metal-Fach ecoMAX860P TOUCH

  • Page 1 Boiler controller ecoMAX860P TOUCH FOR AUTOMATIC SOLID FUEL FIRED BOILERS WITH INGITION (GUTTER AND RETORT FEEDERS), execution: ecoMAX920P1-T ecoSTER TOUCH** ecoNET300** ecoNET.apk www.econet24.com functions available in the additional module B ** room panel ecoSTER TOUCH and internet module ecoNET300 - not the standard equipment of the controller.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY REQUIREMENTS ........4 14.1 BURNER ............34 GENERAL INFORMATION ........5 14.2 BOILER ............35 INFORMATION ABOUT DOCUMENTATION ..5 14.3 HUW ..........36 STORAGE OF DOCUMENTATION ......5 14.4 BUFFER ............37 APPLIED SYMBOLS ..........5 14.5 MIXER ............

  • Page 4: Safety Requirements

    flammable dusts or liquids can cause Safety requirements fire or explosion. Thus, the regulator should be separated from flammable dusts and gases, e.g. by means of an appropriate body. Requirements concerning safety are described in detail in individual chapters of ...

  • Page 5: General Information

    In the case of removal General information sale device, attached Boiler regulator ecoMAX860P TOUCH is a documentation should be handed over to the modern electronic device intended to control new user / owner. boiler operation with automatic feeding of solid fuel and with the ignitors.

  • Page 7: Instruction Manual

    INSTRUCTION MANUAL ecoMAX 860P TOUCH...

  • Page 8: Structure - Main Menu

     Schedule STRUCTURE – MAIN MENU HUW settings Main menu HUW preset temperature Information HUW pump mode Boiler settings  HUW settings*  Priority Summer/Winter  Mixer 1-4 settings* No priority General settings HUW container hysteresis Manual control HUW disinfection Alarms Schedule - HUW Services settings...

  • Page 9: Operating The Regulator

    Operating the regulator Description of display main window OPERATION 1. mode of regulator operation: FIRING UP, OPERATION, SUPERVISION BURNING - increase of preset boiler temperature OFF, STANDSTILL for the time of HUW container filling, 2. preset boiler temperature 3. measured boiler temperature - increase of preset boiler temperature 4.

  • Page 10: Switching On/Off The Boiler

    If firing up the furnace fails, further attempts Switching on/off the boiler carried. Consecutive attempts visualised by numbers next to the lighter Make sure fuel is present in the tank and tank hatch is closed. Now boiler may be symbol switched on.

  • Page 11: Supervision

    to 30%, skipping the 50% output (right side Parameters should be so selected of the figure below). that the boiler temperature in this mode gradually drops. Incorrect Power levels Power levels settings lead boiler Preset Preset overheating. temperature T=85°C temperature T=85°C When the supervision time expires, the regulator switches to BURNING OFF mode, unless the boiler temperature decreases and...

  • Page 12: Setting Huw Preset Temperature

     priority, using Priority If the weather sensor is connected SUMMER parameter - in this case, the CH pump is function can be activated automatically with deactivated to speed up filling of the the Auto parameter including settings for HUW tank. SUMMER mode act.

  • Page 13: Weather Controlled

    Settings for mixer with weather sensor Example: without room thermostat ecoSTER Preset temperature in the heated room (set TOUCH at ecoSTER TOUCH) = 22°C. Temperature Set parameter Mixer weather control to On. measured in the room (by ecoSTER TOUCH) Select weather curve. Using parameter = 20°C.

  • Page 14: Description Of Night Time Decrease Settings

    8.18 Description of night time decrease settings Night time decreases for boiler, heating circuits, HUW container and circulation pump operation. The intervals can be used to define time periods at which lower preset temperature may be set e.g. for a night time or when the user is not at home.

  • Page 15: Fuel Level Setup

    set the decrease by 3°C from 22:00 to perform level calibration. No additional fuel 23:59. level sensors are required. Time interval is disregarded when Calibration its decrease is set to "0" even To perform calibration - fill the fuel tank to though "from...

  • Page 16: Favourite Menu

    The regulator is able to work with a Grate, controller help website where the fuel is loaded manually. The www.econet24.com. feeder is switched off, but the fan is convenient mobile application ecoNET.apk. operational. You can switch between Burner Mobile application can be downloaded free of and Grate modes in: charge from the website: Boiler settings →...

  • Page 17: Installation And Service Settings

    INSTALLATION AND SERVICE SETTINGS ecoMAX 860P TOUCH...

  • Page 18: Hydraulic Diagrams

    Hydraulic diagrams The presented hydraulic diagram does not replace central heating engineering design and may be used for information purposes only. Diagram with 4-way control valve for central heating circuit: 1 – boiler, 2 – controller, 3 - water temperature sensor returning to the boiler, 4 – boiler temperature sensor, 5 – exhaust temperature sensor (temperature monitoring only), 6 –...
  • Page 19 Diagram with two adjustable heating circuits and the HUW container:1 – boiler, 2 – heat exchanger, 3 – controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor (temperature monitoring only), 6 – boiler pump, 8 – HUW pump, 9 – HUW container, 10 – HUW temperature sensor, 11 – mixer pump, 12 –...
  • Page 20 Diagram with heat buffer, where: 1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – boiler pump, 7 – heat buffer, 8 – HUW pump , 9 - mixing valve actuator, 10 - mixer temperature sensor, 11 - mixer pump, 12 - upper sensor of buffer temperature, 13 - lower sensor of buffer temperature, 14 - ecoSTER TOUCH room control panel, 15 - thermostatic three-way valve to the return protection, 16 –...

  • Page 21: Technical Data

    Due to fire risk it is forbidden to use the 10 Technical data controller in proximity of explosive gases or Power supply 230V~, 50Hz dust. Moreover the controller cannot be used Current consumption by in conditions of water steam condensation or 0,2 A the regulator be exposed to effects of water.

  • Page 22: Ip Protection Rate

    Opening of the boiler door or flue Caution: After regulator leakiness cannot expose turned using keyboard, regulator directly to hot gases and dangerous voltage can occur on the fire from the fireplace. terminals. Before starting In case of using the version with assembly works, must...
  • Page 23 All peripherals (such like: pumps,  it is not allowed to coil excess of the cable and to leave not connected leads RE-marked relays and connected inside the casing of the regulator. recipients) may be connected only by qualified person in accordance with applicable regulations.
  • Page 25 Electric scheme – additional module B: M3 - regulated circuit (mixer 3) temperature sensor type CT4, M4 - regulated circuit (mixer 4) temperature sensor type CT4, FS - fuel level sensor used with the BU feeder, RM3 - mixer 3 room thermostat, RM4 - mixer 4 room thermostat, H2 - voltage output for controlling the reserve boiler, or alarm signalling, or HUW circulation pump, RELAY –...

  • Page 26: Connection Of Temperature Sensors

    12.7 Connecting weather sensor 12.6 Connection of temperature he regulator cooperates solely with the sensors weather sensor type CT6-P. The sensor should be installed on the coolest wall of the The regulator is compatible only with CT4 building. Usually it is the northern wall, and CT2S sensors.

  • Page 27: Checking Temperature Sensors

    CT6-P (PT1000) – weather Temp. Min. Nom. Max. °C Ω Ω Ω 901,6 901,9 1000,2 921,3 921,6 921,9 960,6 960,9 961,2 999,7 1000,0 1000,3 1096,9 1097,3 1097,7 1193,4 1194,0 1194,6 1384,2 1385,0 1385,8 1478,5 1479,4 1480,3 1572,0 1573,1 1574,2 CT2S (PT1000) - exhaust Temp.

  • Page 28: Connection Of Boiler's Room Thermostat

    12.11 Connection of boiler's room 12.12 Connection of reserve boiler thermostat The regulator can control a reserve boiler (gas- or oil-), eliminating the necessity of Note: the boiler room thermostat enabling or disabling this boiler manually. should be switched off if the whole The reserve boiler will be enabled if the central heating...

  • Page 29: Connection Of Alarm Signaling

    the value set in the parameter of Reserve boiler activation temperature, the regulator stops to supply voltage to the output H, and the reserve boiler switches on. Entry of the regulator to “Boiler switch off” conditions causes the reserve boiler switches on. Hydraulic diagram with...

  • Page 30: Connection Of Mixer

    annunciator, 3 – relay RM 84-2012-35-1012 opening the servo, the temperature on mixer RELPOL and base GZT80 RELPOL. sensor should increase. If not, disconnect regulator power supply and switch the wires. 12.14 Connection of mixer Note: Other reason incorrect mechanical connection of the valve! – refer When connecting mixer...

  • Page 31: Software Update

    Cross-section area of wires used to connect ecoSTER TOUCH control panel should be 0,5mm Max. length of wires should not exceed 30 m. This length may be longer if the wires used have cross-section area larger than 0,5mm  Four-wire connection Connection –...

  • Page 32: Service Menu

     Boiler hysteresis 13 Service menu  Purge operation - supervision  Purge interval - supervision Return protection Service settings  Return protection 4D Burner settings  Boiler settings Return hysteresis  CH and HUW settings Min. return temperature  Buffer settings* Valve closing ...
  • Page 33 Proportional range* Integration time constant* Valve full opening time Pump Off by thermostat Mixer input dead zone* Output H* Output H1/H2*  Off  Reserve boiler  Alarms unavailable adequate sensor additional module connected parameter is hidden. Manufacturer menu** Reset counters Reset alarms Exhaust alarm temperature Flame return - feed time...

  • Page 34: Service Settings

    14 SERVICE SETTINGS 14.1 BURNER Firing up Time of checking whether the burner is ignited. The regulator checks if there was a proper rise (increase) of exhaust temperature. After  Ignition test time successfully completing check, regulator switches OPERATION mode. ...

  • Page 35: Boiler

    Feed time in SUPERVISION mode; too high value may cause the boiler  Feed time to overheat or fuel over-filling; too low value results in fuel returning to the container. Feeder work cycle time in Supervision mode. SUPERVISION cycle time ...

  • Page 36: Ch And Huw

    Return protection This parameter turns on/off the boiler return protection function, which is  being done by mixing valve together with electric actuator. Attention: do Return protection 4D not activate this function when there is no actuator installed on the valve! The electric actuator will return to its normal operation with return ...

  • Page 37: Buffer

    It requires a HUW sensor to be plugged in. This parameter decides on which maximum temperature will the HUW container be heated during dropping down excessive heat in alarm states. It is a crucial parameter because setting this for too high value can lead to the risk of users scalding with utility water.

  • Page 38: Other Parametres

    It is being used when the mixer circuit is loading floor heating installation. The maximum mixer circuit temperature is limited to the value of max. mixer set temperature.  Floor On Attention: after choosing the option – FLOOR switched on the parameter of max.
  • Page 39 settings from main menu (user settings). Output H1  Reserve boiler – output 43, 44 controls the reserve boiler. Output H2 (only when conneting  Alarms – when an alarm occurs output 43,44 is activated. additional module B) Exhaust temperature above which the alarm will be activated. Alarm exhaust temperature Available only in the GRATE mode..

  • Page 40: Alarm Description

    damaged. function 15 ALARM DESCRIPTION protection against flame recession is inoperative if the regulator is not 15.1 Max. boiler temp. excess powered. Protection against boiler overheating comprises two stages. In first instance i.e. Regulator cannot be used as the once the Boiler cooling temp. has been only protection against...

  • Page 41: Unsuccessful Firing Up Attempt

    measurement range. To reset the alarm - 15.10 Max exhaust temperature exceeded. Sensor damage danger! switch OFF and ON the regulator. Check the This alarm occurs only when using the sensor and replace, if necessary. GRATE and exceeding the maximum exhaust Checking temperature sensors...

  • Page 42: Additional Functions

    controlling the sensor. The regulator switches 17 REPLACEMENT OF PARTS AND COMPONENTS off the fan. 17.1 Replacement of mains fuse ADDITIONAL FUNCTIONS Mains fuse is located in the Operating Unit. It 16.1 Power supply decay protects the regulator and other equipment. In the cases of power supply failure, the In case of replacement, use 6.3A.
  • Page 44 ul. Wspólna 19, Ignatki 16-001 Kleosin, Poland phone +48 85 749-70-00 Jacek Kucharewicz fax +48 85 749-70-14 ul. Sikorskiego 66 plum@plum.pl 16-100 Sokółka www.plumelectronics.eu Poland tel. +48 85 711 94 54 www.metalfachtg.com.pl...

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