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Karsan Jest User Manual

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  • Page 3 PREFACE Dear New JEST + EV Owner, You did the best choice with KARSAN JEST +. You owned a new minibus of which every details are designed for your comfort and commercial success. Now you have a modern,powerful,strong business partner.

  • Page 4: Table Of Contents

    CONTENTS Prior to Use Your New JEST ..................................6 1.1.1 Purpose of this Manual ................................6 1.1.2 Purpose of this Vehicle ................................6 1.1.3 Passenger and Vehicle Safety ..............................6 1.1.4 Symbols ....................................7 1.1.5 Service and Maintenance .................................7 1.1.6 Use of Genuine Parts and Accessories ............................8 1.1.7 KARSAN Services and Environment ............................8...
  • Page 5 CONTENTS Control Levers ......................................22 2.4.5 Left Control Lever ...................................22 2.4.6 Right Control Lever .................................24 Control Buttons ......................................25 2.4.7 Right Control Panel ..................................25 Entertainment Systems ....................................26 Climate Controls ......................................28 Seating & Safety Restraints ..................................30 3.1 Driver’s Seat ....................................30 Driving Safety ......................................32 Use of Safety Belt ......................................33 3.2 Safety Belt ....................................33 Driving Comfort ......................................35...
  • Page 6 CONTENTS Tyres ..........................................42 4.1 Tyre Specifications ..................................42 4.1.1 Tyre Sizes ....................................42 4.1.2 Tyre Pressures ..................................42 4.2 Winter / Snow Tyre ...................................43 Road Conditions ......................................44 4.3 Snow Chain ....................................44 4.4 Tyre Replacement ..................................44 4.4.1 Spare Tyre ....................................46 4.4.2 Spare Tyre Replacement ................................46 Optimum Usage of Tyres ....................................47 4.5 Tyres Rotation ...................................47 Leaving the Vehicle .....................................48...
  • Page 7 CONTENTS 5.8 Emergency Valve ..................................55 5.9 Jump Start ....................................55 Maintenance .......................................56 6.1 Engine Oil Level Control ................................56 6.2 Air Filter ....................................57 6.3 Engine Cooling Water ................................58 6.4 Windshield Water Tank ................................59 6.5 Brake Hydraulic ..................................60 6.6 Clutch Hydraulic ..................................60 Cleaning ........................................61 6.7 Vehicle Outside Cleanness ................................61 6.8 Vehicle Inside Cleanness................................61 6.9 Corrosion Protection ...................................61...

  • Page 8: Prior To Use Your New Jest

    SAFETY INFORMATION Prior to Use Your New JEST 1.1.1 Purpose of this Manual 1.1.2 Purpose of this Vehicle 1.1.3 Passenger and Vehicle Safety This user’s guide is prepared for you to use your This vehicle is manufactured to carry passengers.

  • Page 9: Symbols

    SAFETY INFORMATION General 1.1.4 Symbols 1.1.5 Service and Maintenance To explain some informations clearly, some To obtain an economical,efficient and strong symbols are used in this manual working condition, periodical maintenance should be done. INFORMATION OPTION Ensure the periodical maintenance and service work is performed by user and authorized This symbol is used to give an important This symbol is used to inform the user about...

  • Page 10: Use Of Genuine Parts And Accessories

    SAFETY INFORMATION Prior to Use Your New JEST 1.1.6 Use of Genuine Parts and 1.1.7 KARSAN Services and 1.1.8 Using Mobile Phones and Accessories Environment Other Accessories For the vehicle safety,use only genuine KARSAN To make the service and maintenance work Mobile phones can cause driver carelessness.

  • Page 11: Labels Used On The Vehicle

    SAFETY INFORMATION Safety Labels 1.2 Labels Used on the Vehicle 15 0 11 1 Passenger Capacity Label Handicapped Passengers Emergency Exit Label ATTENTION! IN CASE OF EMERGENCY PULL THE HANDLE Door Emergency Exit Label Passenger Priority Label Cell Phone USB Charge Label...
  • Page 12 SAFETY INFORMATION Safety Labels UYARI / WARNING ! EMERGENCY EXIT ANTİFRİZ / ANTIFREEZE Antifreeze Label Emergency Exit Label Emergency Window Exit Label ATTENTION! PUSH AND ROTATE THE ARM TO OPEN THE DOOR IN CASE OF EMERGENCY Seat Belt Warning Label First Aid Bag Label Door Emergency Exit Label...

  • Page 13: Vehicle Identification

    VEHICLE INFORMATION Vehicle Identification 2.1 Vehicle ID Plate 2.1.1 Chassis Number Vehicle ID Plate certifies that the vehicle Please refer to this placard for all after-sales Chassis number label is located on the driver conforms all applicable national standards in registration information and to order replacement door inside panel and the right front mudguard.

  • Page 14: Technical Specifications

    VEHICLE INFORMATION Technical Specifications 2.2 Technical Specifications Front Axle Capacity 2500 (kg) Engine Type Turbo Diesel Intercooler AXLES Rear Axle Capacity 2500 (kg) Direct Injection - Fuel System Common Rail TYRES Size 215 / 75 R 16 C Emission Level Euro 5 RIMS Size...

  • Page 15: Technical Information

    VEHICLE INFORMATION Technical Information 2.3 Dimensions 2520 mm 1200 mm 3750 mm 895 mm 1810 mm 1200 mm 5845 mm...

  • Page 16: Driver's Area

    VEHICLE INFORMATION Driver’s Area 2.4 Instrument and Control Panel 2.4.1 Left Control Panel 2.4.4 Warning Lamps 2.4.2 Lane Departure Warning System 2.4.3 Instrument Panel 2.4.4 Warning Lamps 2.4.5 Left Control Lever 2.4.5 Left Control Lever 2.4.6 Right Control Lever 2.4.7 Right Control Panel 2.4.1 Left Control Panel 2.4.6 Right Control Lever...

  • Page 17: Driver Controls

    VEHICLE INFORMATION Driver Controls 2.4.1 Left Control Panel 2.4.2 Lane Departure Warning System Access Mirror Control By using the switch adjust the mirror position. Mirror turns in the same direction with the arrows on the switch. To choose left or right mirror,turn the switch.

  • Page 18: Instruments - Indicators - Gauges

    VEHICLE INFORMATION Instruments - Indicators - Gauges 2.4.3 Instrument Panel Instrument Panel Fuel Indicator Speedometer Odometer Rev Counter Temperature Indicator Odometer Reset...

  • Page 19: Displays

    VEHICLE INFORMATION Displays Fuel Indicator Rev Counter Speedometer It shows the fuel level in the tank. It shows instant engine rpm. It shows the instant vehicle speed. 1/1: Tank is full Display value x 1000 = Engine Instant RPM Display value shows the distance travelled by 1/2: Tank is half (revolution/min.) vehicle per hour (km/hr).
  • Page 20 KARSAN authorized (red color) service station as soon as possible.

  • Page 21: Warnings

    Directly driving period or engine running period, it bring your vehicle to a KARSAN means there is a serious problem to take care. authorized service station. Thus, do the necessary preventive operations.
  • Page 22 If it temperature comes above lights up continuously please 100 °C. bring the vehicle to a KARSAN authorized service station. Preheater Warning Engine Control Warning It is in orange color. Especially Orange light is displayed when in cold weather conditions,wait the engine has a trouble.
  • Page 23 When there is a DPF system problem,please take the vehicle to the closest KARSAN ESP Error Warning authorized service station. Don’t use your DPF (Diesel Particulate Filter) Orange light is displayed when vehicle at flammable places such as;...

  • Page 24: Control Levers

    VEHICLE INFORMATION Parking Lamps, Low Beam Headlights 2.4.5 Left Control Lever General Parking Lamps Low Beam Headlights It is used to control parking lamps, main and To activate the parking lamps , turn the sleeve To activate the dipped beam headlights, turn the dipped beam headlights as well as turning on the left control arm anti clock wise direction sleeve on the left control arm anti clock wise for...
  • Page 25 VEHICLE INFORMATION High Beam Headlights, Direction Signals, Horn 2.4.5 Left Control Lever High Beam Headlights Horn Right Signal To activate the right signal,take the lever to the When the low beam headlights are activated pull To sound the horn, push the left control arm upper position.

  • Page 26: Right Control Lever

    VEHICLE INFORMATION Windshield Wipers 2.4.6 Right Control Lever 2.4.5 Left Control Lever Left Signal Windshield Wiper Windshield Washer To activate the left signal,take the lever to the By pushing the right control lever to the upper Pull the right control lever to the driver side. lower position.

  • Page 27: Control Buttons

    VEHICLE INFORMATION Control Buttons 2.4.7 Right Control Panel Roof-hatch (Front) Interior Lighting (White) Press button to open front side of By pushing the button white the roof-hatch. interior lighting will be on. Roof-hatch (Rear) Interior Lighting (Blue) Press button to open rear side of By pushing the button blue interior the roof-hatch.

  • Page 28: Entertainment Systems

    VEHICLE INFORMATION REGION SEL. Entertainment Systems EUROPE BAND Radio - Mp3 Player Buttons REGION SETT. • Radio Mode: Press and hold to Selects source of audio save station automatically. FM1, BAND Search Main Local High Screen Sign FM2, FM3(1-6), AM1, AM2. Clock Music Bass...
  • Page 29 VEHICLE INFORMATION Entertainment Systems Change Menu Settings Playing From a USB Charging a Smart Phone AYAR BAND BAND Press and hold the button to enter AYAR SETUP menu. AYAR AYAR AYAR 1. Open USB inlet cover. Open USB inlet cover. Rotate the button to desired value.

  • Page 30: Climate Controls

    VEHICLE INFORMATION Climate Controls A/C Unit Control Panel Adjusting Ventilation Speed Defrost Mode Preheater Button Press this button adjust The main air stream flows from the Press button to activate preheater ventilation speed. It controls the windshield defroster ducts towards unit.
  • Page 31 VEHICLE INFORMATION Climate Controls Lighter Recirculation Button Temperature Set Increase Press this button to toggle between Press this button to increase outside air and recirculated air. temperature set value. The control light in the button Temperature Set Decrease illuminates while the recirculated Press this button to decrease function is active, indicating that temperature set value.

  • Page 32: Seating & Safety Restraints

    VEHICLE INTERIOR Seating & Safety Restraints 3.1 Driver’s Seat Forward & Backward Adjusting Position Head Restraint Your vehicle is equipped with head restraint which is vertically adjustable. The purpose of this head restraint is to limit head motion in the event of a collision.
  • Page 33 VEHICLE INTERIOR Seating & Safety Restraints Positioning the Front side of The Seat Positioning the Backside of The Seat Positioning the Seat back Lift the lever to raise / lower the front side of Lift the lever to raise / lower the backside of Lift the lever to control the angle of the seat the seat.

  • Page 34: Driving Safety

    VEHICLE INTERIOR Driving Safety Driver’s Seat Steering Wheel Correct Position of Steering Wheel Correct Position of Driver’s Seat A correct sitting position is important for safe driving. We recommend the following procedure for adjusting driver’s seat to suit individual requirements; Adjust the seat until, with the accelerator pedal fully depressed, your leg is straight but your entire foot still rests on the...

  • Page 35: Use Of Safety Belt

    VEHICLE INTERIOR Use of Safety Belt 3.2 Safety Belt General Fastening Safety belt protects the passengers and the • Three point fixed belts are not suitable for driver from an injury when a collision occurs. the person smaller than 150cm. Always make sure your and your passenger’s •...
  • Page 36 VEHICLE INTERIOR Use of Safety Belt Care and Maintenance Removing • Keep the belt buckles free of any obstruction WARNING that may prevent a secure locking. • Safety belts provides maximum • Belts that have been subjected to excessive protection when the seat is upright stretch forces in an accident must be position.

  • Page 37: Driving Comfort

    VEHICLE INTERIOR Driving Comfort 3.4 Passenger’s Side Sunvisor 3.5 Interior Rear View Mirror 3.3 Driver’s Side Sunvisor Usage Usage Usage Your vehicle is equipped with sunvisors to protect Interior rear view mirror can be adjusted right, Your vehicle is equipped with sunvisors to protect the front seat passenger’s eye from the direct left, up or down manually (by holding mirror the driver’s eye from the direct sunlight.

  • Page 38: Passenger Comfort

    VEHICLE INTERIOR Passenger Comfort 3.6 Digital Display 3.7 Sliding Passenger Windows 3.8 Roof Hatch Adjustment Usage Usage On the digital display clock and outside There is a switch lock on the sliding passenger Your vehicle is equipped with an electrically temperature value is shown alternately for every window.
  • Page 39 VEHICLE INTERIOR Passenger Comfort Open & Close EMERGENCY EXIT Press upper side of the button to open the hatch. To open roof hatch, use the control buttons Press lower side of the button to close the hatch. located on the left side control panel. Only one side (front or rear) of the roof hatch can be opened on each time.

  • Page 40: Get On - Get Off

    VEHICLE INTERIOR Get On - Get Off 3.9 Get Off Buttons Usage Access Signs and Warnings It is used by the passengers to inform the driver Inside the vehicle there are three stop When one of the buttons is pushed “STOP” sign that they will get off the vehicle at the next stop.

  • Page 41: Disabled Passengers

    VEHICLE INTERIOR Disabled Passengers 3.10 USB Charging Points 3.11 Disabled Passenger Button Usage Usage Signs & Warnings These charging points can only be used for smart-phones. Supply voltage is DC 5V 12.1A. 2 Smart-phones can be charged at the same time. It is used by the disabled passengers to inform the driver that they will get off the vehicle at Disabled passenger sign has been displayed on...

  • Page 42: Disabled Passenger Get On Button

    VEHICLE INTERIOR Disabled Passengers 3.12 Disabled Passenger Get On 3.13 Wheelchair Safety Button Fixing Fixing Hooks Seat Belt Slots Seat Belt • To fix the handicap chair, clip the hooks to the wheels. • Put the safety belt into the slot via wrapping the handicap chair.

  • Page 43: Wheelchair Ramp

    VEHICLE INTERIOR Disabled Passengers 3.14 Wheelchair Ramp Access Safety • Gravity will have a strong effect on the The maximum load that can be carried over the wheelchair, so proceed with caution. ramp is 350 kg. Thanks to the sensor on the ramp, the vehicle will not move until the ramp is •...

  • Page 44: Tyres

    TYRES & RIMS Tyres 4.1 Tyre Specifications 4.1.1 Tyre Sizes 4.1.2 Tyre Pressures Technical Specifications Choosing the proper tyre Tyre pressure affects the traction control directly. The pressure of the front and rear tyres should be adjusted as 70 PSi or 4.75 bar (cold). WARNING •...

  • Page 45: Winter / Snow Tyre

    Nails,stones penetrating into the tyre pressures on the same axle should be equal. threads may cause tyre pressure lost. Different pressures may cause undesired For the proper tyre type, request information Check the tyres periodically. brake performance. from KARSAN authorized service stations.

  • Page 46: Road Conditions

    TYRES & RIMS Road Conditions 4.3 Snow Chain 4.4 Tyre Replacement Usage Storage / Seasonal Replacement Necessary Preventive Rules To use snow chain increase the traction control During seasonal replacement,all tyres must be on the icy and snowy road conditions. changed.
  • Page 47 TYRES & RIMS Lifting The Vehicle Removing the wheel bolts Lifting the Vehicle Lift the vehicle by using a proper type of lift Loosen all wheel bolts by using wheel wrench. device. Use lifting points shown above. Remove them according to the shown figure. WARNING WARNING INFORMATION...

  • Page 48: Spare Tyre

    TYRES & RIMS Spare Tyre 4.4.1 Spare Tyre 4.4.2 Spare Tyre Replacement Access Mounting the tyres WARNING 1. Contact surfaces on the wheel and hub must be cleaned well before mounting operation. 2. Lift the wheel and place it on the hub. 3.

  • Page 49: Optimum Usage Of Tyres

    Every time pay attention to use same brand,type,size of tyres for a good performance. INFORMATION According to the wearing level on the tyres,rotation is a preventive solution for the To check the tyre threads regularly please proper traction control. contact KARSAN authorized service stations.

  • Page 50: Leaving The Vehicle

    EMERGENCY Leaving the Vehicle 5.1 Emergency Exits Emergency Hammers Your vehicle is equipped with emergency hammers. These hammers can be used to brake the emergency exit windows. WARNING • Remove the hammer. • Bash the emergency exit window up. • Push the glass towards outside.

  • Page 51: Emergency Valves

    EMERGENCY Emergency Valves 5.2 Emergency Exit Valves Opening the Door From Outside Locking the Door From Outside Place the ignition key to the slot on the exit valve Place the ignition key to the slot on the exit valve and turn it CCW to open the passenger door and turn it CW to lock the passenger door from from outside.

  • Page 52: Emergency Exit

    EMERGENCY Emergency Exit 5.3 First Aid Bag 5.2 Emergency Exit Valves Access Opening the doors from inside To open the door from inside; First aid bag is located just behind the driver In case of emergency to open the door from seat.

  • Page 53: First Aid

    EMERGENCY First Aid 5.4 Chock Usage and Control Access Usage Chock is located with the spare tyre and jack just To avoid the slippage place the chock to the front behind the vehicle. or rear side of the unreplaced tyres. WARNING WARNING •...

  • Page 54: Fire Protection

    EMERGENCY Fire Protection 5.5 Fire Extinguisher Usage Rules to do in case of a fire Access • Park the vehicle to a secure place. • Pull the handbrake lever • Open doors discharge passengers. • Stop the engine. • Shut down the main battery switch. •...

  • Page 55: Lifting The Vehicle

    EMERGENCY Lifting the Vehicle 5.6 Lifting Jack and Set of Tools Access Jacking Points Usage 1. Place the vehicle on a plane surface. 2. Discharge all the staff inside the vehicle. 3. Get the lifting jack. 4. Place it from the mentioned lifting points. 5.

  • Page 56: Towing

    EMERGENCY Towing 5.7 Towing Hook Access INFORMATION • If there is a problem with the brakes just use towing bar. If not,use towing chain or rope. • Prior to tow the vehicle,bring the contact key to the position “ I “. •...

  • Page 57: Emergency Shut Off Valve

    EMERGENCY Emergency Shut Off Valve 5.8 Emergency Valve 5.9 Jump Start Shut Off Access Jump Start Connect the red cable terminal clamp to the In case of emergency such as fire;by turning the Battery is located in rear luggage.To reach the current receiver side (+) terminal and the red electric circuit breaker switch in the clock wise battery open the luggage hatch.

  • Page 58: Maintenance

    If the oil color is dark or black, please To check the engine oil by hand and eye can be stopped and the vehicle is on a plain surface. take the vehicle to a KARSAN service illusive. The particles bigger than 2 mm in the station immediately.

  • Page 59: Air Filter

    Replacement • Prior to check the air filter,stop the engine. To replace the air filter, take the vehicle to a KARSAN service station. • Ensure that the engine is stopped and the contact key is at “OFF” (Closed) position. WARNING •...

  • Page 60: Engine Cooling Water

    Engine cooling water tank is located inside of the Front lid opening lever is located on the right should be done by authorized KARSAN front lid. To reach the tank open the front lid first. side of the steering column. Pull the lever to the service stations.

  • Page 61: Windshield Water Tank

    To protect the cooling water and the engine • Prior to adding cooling water,stop the engine and wait till it cools down. against corrosion, add anti-freeze with the predetermined quantity by KARSAN. • Open the filling tank cover and full the tank till it runs over. WARNING •...

  • Page 62: Brake Hydraulic

    Brake and Clutch Hydraulic 6.5 Brake Hydraulic 6.6 Clutch Hydraulic Access WARNING Addition of brake and clutch hydraulic should be done by authorized KARSAN service stations. INFORMATION • Clutch hydraulic should be replaced for every 45.000 km. by authorized KARSAN service stations.

  • Page 63: Cleaning

    • Cleaning the electrical parts should be done How can it be determined? engine is stopped and the transmission cools by authorized KARSAN service stations. down. Color change and corrosion on the outside of the • To clean the electronic display panel and metallic surface may cause rust.
  • Page 64 To protect the painted surfaces,humidity,snow To prevent corrosion,take the vehicle to an vehicle via automatic washing machine and other corrosive residues due to the weather authorized KARSAN service station to clean for this period. Only use hand washing conditions must be cleaned carefully. properly.

  • Page 65: New Vehicles

    New Vehicles Pressurized washing system can only be used after 2 months for the new vehicles. For this process use tap water and KARSAN approved cleaning agents. For pressurized washing system you can use cold or hot water. Depending on the manufacturer, %1 or %5 cleaning agent can be added to the water.

  • Page 66: Seasonal Maintenance

    • To prevent the scratches,drive carefully on a hot wax. muddy and stony road. Hot waxing and polishing can keep the surfaces • Clean the rust on the rim connections by clean and protected against corrosion. using KARSAN approved wax.

  • Page 67: Periodical Maintenance And Consumable Materials

    MAINTENANCE INFORMATION Periodical Maintenance and Consumable Materials R : Replace C: Check Kilometer (Km) Engine Oil Engine Oil Filter Transmission Oil Brake Fluid Alternator Belt and Tensioner Timing Chain and Tensioner Set Air Filter Water Pump Steering Wheel Box Oil Engine Coolant (Antifreeze) Front and Rear Brake Linings Shaft Clearance and Oil Leakage Control...
  • Page 68 MAINTENANCE INFORMATION Periodical Maintenance and Consumable Materials R : Replace C: Check Kilometer (Km) Electric Circuit Control Against Hot Material Contact Hand Brake Control Windshield Wipers Tyre Damage Control Tyre Replacement Wheel Nut Tightness Control Brake & Clutch System Rubber Components Control Spark Plug Control, Replacement Of Repair Kit Spark Plug Special Note: If the mentioned kilometers are not reached;...
  • Page 69 NOTES...
  • Page 70 Faks : +90 (224) 484 21 69 Descriptions, images, illustrations and informations given in this booklet are valid on issue date. Karsan reserves the rights to change the information and properties given in this booklet with out any prior notice.

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