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Karsan STAR Euro 5 User Manual

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GENERAL INFORMATION
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Summary of Contents for Karsan STAR Euro 5

  • Page 1 GENERAL INFORMATION...

  • Page 3: Preface

    GENERAL INFORMATION PREFACE Dear New Karsan STAR Euro 5 Owner, You did the best choice with KARSAN STAR. You owned a new minibus of which every details are designed for your comfort and commercial success. Now you have a modern, powerful, strong business partner.

  • Page 4: Table Of Contents

    GENERAL INFORMATION CONTENT PREFACE ........................................1 CONTENT ........................................2 Purpose of this Manual ..................................... 9 Purpose of this Vehicle ..................................... 9 Driver Properties ...................................... 9 Passenger and Vehicle Safety ..................................9 Symbols ........................................10 Prior to Use ......................................... 11 Technical Information ....................................12 Dimensions ........................................
  • Page 5 GENERAL INFORMATION CONTENT Fuel Indicator ....................................23 Warnings During Driving ..................................24 Display ......................................27 Main Screen ......................................27 Warnings During Driving ..................................28 Main Menu .......................................28 Reseting Trip Informaiton ..................................28 Brake Linings ....................................28 Messages ......................................29 Settings ......................................29 Languages ......................................29 Parking Lamps, Low Beam Headlights ...............................30 Left Control Arm ....................................30 Parking Lamps ....................................30 Low Beam Headlights ..................................30...
  • Page 6 GENERAL INFORMATION CONTENT ZF 6 AS 1010 Robotic Transmission ................................. 33 Right Control Panel Buttons................................... 34 A/C Unit Control Panel ....................................38 Defroster Unit Control Panel ..................................39 Doors .......................................... 40 Lower Control Panel ..................................... 41 Parking Brake ......................................41 Auxiliary Brake .......................................
  • Page 7 GENERAL INFORMATION CONTENT Ceiling Night lamps ...................................49 Passenger Night Lamps ..................................49 Corridor Illumination Lamps ................................49 Passenger Control Panels ..................................50 Exterior Lights ......................................51 Parking Lamps ....................................51 Low Beam Headlights ..................................52 High Beam Headlights ..................................53 Signals ......................................54 Flashers ......................................55 Front Fog Lamps ....................................56 Rear Fog Lamps ....................................57 First Use of the Vehicle ....................................58 Running -in.......................................58...
  • Page 8 GENERAL INFORMATION CONTENT Checking AdBlue Level.................................... 62 Rear View Mirror Sight Test ..................................63 Checking Steering Wheel Position ................................63 Checking the Doors and Hatches ................................63 Driving Safety & Comfort ..................................... 64 Seat Belt Adjustment ....................................64 Starting the Engine....................................... 66 Ignition Key ......................................
  • Page 9 GENERAL INFORMATION CONTENT Parking ......................................75 Refueling ........................................76 Refuel Hatch .....................................76 Diesel ......................................76 Tyre Specifications ....................................77 Choosing the Proper Tyre...................................77 Technical Specifications ..................................77 Tyre Pressures ....................................77 Winter / Snow Tyre ....................................79 Obligation ......................................79 Snow Chain ......................................79 Storage / Seasonal Replacement ................................79 Tyre Replacement ....................................79 Preventive Rules ....................................79 Mounting the Tyres ...................................80...
  • Page 10 GENERAL INFORMATION CONTENT Engine Oil Control ......................................88 Oil Level Control Stick ..................................... 88 Engine Oil Task ...................................... 88 Viscosity ........................................ 88 Defected Engine Oil ....................................88 Air Filter ........................................89 Engine Cooling Water ....................................90 Antifreeze ........................................91 Other Fluids ......................................... 92 Steering Wheel Hydraulic Fluid ................................

  • Page 11: Purpose Of This Manual

    The technical informations, design efficient result. specifications and technical drawings are valid on the issue date and are not binding. KARSAN has the rights to change the specifications without any prior declaration.

  • Page 12: Symbols

    GENERAL INFORMATION Symbols Meaning of Symbols Service and Maintenance To explain some informations clearly, some To obtain an economical,efficient and strong symbols are used in this manual. working condition, periodical maintenance should be done. INFORMATION OPTION Ensure the periodical maintenance and service This symbol is used to give an important This symbol is used to inform the user about work is performed by user and authorized...

  • Page 13: Prior To Use

    For the vehicle safety,use only genuine To make the service and maintenance work Mobile phones can cause driver carelessness. KARSAN spare parts which are tested and at KARSAN service stations will ensure the Therefore the use of mobile devices are not approved by KARSAN.

  • Page 14: Technical Information

    VEHICLE INFORMATION Technical Information Type FPT NEF4 Diesel, Direct Injection with High Pressure Common Rail Power (kW) 110 (150 HP) Emission Euro V - EEV Number of Cylinder ENGINE Cylinder Volume (cm 3900 PERFORMANCE Max. Gradeability (%) Turning Radius (mm) 7000 Max.

  • Page 15: Dimensions

    VEHICLE INFORMATION Dimensions 2436 1615 4580 1955 8150...

  • Page 16: Instrument & Control Panel

    VEHICLE INFORMATION Instrument & Control Panel • Side Control Panel Side Control Panel Left Control Panel Instrument Panel Screen Warning Panel • Left Control Panel • Instrument Panel • Screen • Warning Panel • Right Control Panel • Right Control Arm •...

  • Page 17: Side Control Panel

    VEHICLE INFORMATION Side Control Panel Access Emergency Stop Button Engine Compartment Fire Extinguisher GÜÇ Side control panel is located at the lower left Press button to close all functions and shut 1. Manual operating button ; side of the steering wheel. of battery power.

  • Page 18: Button Group

    VEHICLE INFORMATION Side Control Panel Button Group Driver’s Sun-visor Button Escape Hatch Button LCD Monitor Button Assistant’s Sun-visor Button Escape Hatch Button Driver’s Side Window Button...
  • Page 19 VEHICLE INFORMATION Side Control Panel Driver’s Side Window Button Escape Hatch (Rear Side) Assistant’s Side Sun-visor Button Button Opens and closes the window on the left side of the driver. Press button to open the rear Press upper side of the button side of the escape hatch.

  • Page 20: Left Control Panel

    VEHICLE INFORMATION Left Control Panel Access Button Group Windshield Defrost Button Press button to defrost the front windshield. Rear View Mirror Defrost Button Press button to defrost the rear view mirror. Rear Fog Lamps Button Press button to activate the Left control panel is located at the left side of rear fog lamps.

  • Page 21: Audio System

    VEHICLE INFORMATION Audio System Radio- CD- Mp3 Player (Optional) Volume Adjustment Load ng Tray Screen (Rotate / Press) VOLUME MICRO RADIO/VIDEO RADIO VIDEO RADIO VIDEO To activate the audio system press power button (1). Then press source button (2) to Eject select the audio source (radio - video).

  • Page 22: Tacograph (Optional)

    VEHICLE INFORMATION Tacograph (Optional) To activate the tacograph, switch the ignition key from “0” to “1”. REFER TO DOCUMENT For more and detailed information please refer to the original user manual of this equipment given in the document set. Service cover User 1 (Driver 1) Alphanumeric screen Driver card slot...

  • Page 23: Gauges

    VEHICLE INFORMATION Gauges Instrument Panel km/h rpm x 100 Rev Counter Temperature Indicator Warning Panel Speedometer Fuel Indicator Information Panel...

  • Page 24: Rev Counter

    VEHICLE INFORMATION Gauges Rev Counter Speedometer Engine Coolant Temperature Indicator km/h rpm x 100 It shows instant engine rpm. It shows the instant vehicle speed. It shows the engine cooling water temperature. Normally, depending on the air and road Display value x 1000 = Engine Instant RPM Display value shows the distance traveled by conditions the cooling water temperature will (revolution/min.)

  • Page 25: Fuel Indicator

    • Please refuel your vehicle before the kneeling function is activated. this problem twice, please contact with (Yellow) fuel finishes in the tank. the nearest KARSAN authorized service station as soon as possible.

  • Page 26: Warnings During Driving

    VEHICLE INFORMATION Warnings During Driving Hill Holder Warning ABS Warning Lamp Engine Oil Warning Indicates that hill holder Indicates any malfunction on Indicates that engine oil function is activated. ABS system. The vehicle should pressure is extremely low. (Red) (Orange) (Red) be taken away to service.
  • Page 27 VEHICLE INFORMATION Warnings During Driving Retarder Warning Wheel-chaired Passenger Assistant’s Warning Indicates that retarder brake is Warning Indicates that assistant call activated. Indicates that wheel-chaired button is pressed. (Amber) (Green) passenger stop button is (Red) Front Door Warning Transmission Temperature pressed.
  • Page 28 VEHICLE INFORMATION Warnings During Driving Engine Oil Filter Warning Engine Failure Warning Caution Indicates that engine oil filter Indicates any malfunction on Indicates any malfunction is clogged. engine system. Contact with affects the driving safety. (Amber) (Yellow) the nearest authorized service. Contact with the nearest (Red) SCR Warning...

  • Page 29: Display

    VEHICLE INFORMATION Warnings During Driving Display Main Screen Low Fuel Level Warning Indicates that fuel level in the tank is low. (Yellow) % 99 ASR Warning Indicates that ASR system is 24.9V 10 12 activated. (Yellow) 10 12 01:30 INFORMATION AdBlue trip When the ignition key is activated, all...

  • Page 30: Warnings During Driving

    VEHICLE INFORMATION Warnings During Driving Main Menu Reseting Trip Informaiton Brake Linings % 99 % 99 % 99 KM SAYACI SIFIRLAMA BALATALAR ANA MENU 24.9V 24.9V 24.9V KM SAYACI SIFIRLAMA Km. sayacını sıfırlamak BALATALAR için OK tuşuna basınız! MESAJLAR GOSTERGE TESTİ AYARLAR HAKKINDA...

  • Page 31: Messages

    VEHICLE INFORMATION Warnings During Driving Messages Settings Languages % 99 % 99 % 99 DİLLER AYARLAR MESAJLAR 24.9V 24.9V 24.9V TÜRKÇE Mesaj YOK! DILLER ENGLISH KONTRAST DEUTSCH AYDINLATMA GUNDUZ FRANCAIS AYDINLATMA GECE ESPANOL Alarm messages during driving can be seen Sub - menu pages shown below can be Language of the screen can be changed from from this page.

  • Page 32: Parking Lamps, Low Beam Headlights

    VEHICLE INFORMATION Parking Lamps, Low Beam Headlights Left Control Arm Parking Lamps Low Beam Headlights It is used to control parking lamps, main and To activate the parking lamps , turn the sleeve To activate the dipped beam headlights, turn dipped beam headlights as well as turning on the left control arm anti clock wise direction the sleeve on the left control arm anti clock...

  • Page 33: High Beam Headlights, Direction Signals, Horn

    VEHICLE INFORMATION High Beam Headlights, Direction Signals, Horn High Beam Headlights Horn Right Signal When the low beam headlights are activated To sound the horn, push the left control arm To activate the right signal,take the lever to the pull and release the left control arm to once.

  • Page 34: Left Control Arm

    VEHICLE INFORMATION Left Control Arm Left Signal Windshield Wiper Windshield Washer To activate the left signal,take the lever to the By pushing the right control lever to the upper Pull the right control lever to the driver side. lower position. position,wiper will be activated.

  • Page 35: Right Control Panel

    VEHICLE INFORMATION Right Control Panel Access ZF 6 S 1010 Manuel Transmission ZF 6 AS 1010 Robotic Transmission • Flashers • Lifting function OPTION • Battery shut off switch • Door release Robotic transmission function is an optional • Driver’s illumination lamp •...

  • Page 36: Right Control Panel Buttons

    VEHICLE INFORMATION Right Control Panel Buttons Flasher Button Ceiling Illumination Lamp Button Hill Holder Button Battery Shut Off Button Passenger Night Lamp Button Lifting Button Driver’s Reading Lamp Button Passenger Reading Lamp Button Kneeling Button Ceiling Night Lamp Button ASR Button Door Reset Button...
  • Page 37 VEHICLE INFORMATION Right Control Panel Buttons Driver’s Reading Lamp Flasher Button Ceiling Illumination Lamps Button Press button to activate By pushing the button Press button to activate driver’s reading lamp. all signal lamps blink. By ceiling illumination lamps. repeating this process,all signal lamps will be deactivated.
  • Page 38 VEHICLE INFORMATION Right Control Panel Buttons Passenger Reading Lamp ASR Button Hill Holder Button Press and release the Push and release the button to activate the Press button to activate button once to activate the hill holder function for 3 the passenger reading ASR system.
  • Page 39 VEHICLE INFORMATION Right Control Panel Buttons Lifting Button Kneeling Button WARNING Press button to activate Press the button to kneeling function. Button • DO NOT drive the vehicle for a long activate the lifting is locked normally to period when it is in lowered / lifted function.

  • Page 40: A/C Unit Control Panel

    VEHICLE INFORMATION A/C Unit Control Panel 5. Temperature Decrease Button Press button to increase the set temperature. 6. Fresh Air Button Press button once to let the fresh air enter to the vehicle. Green led shows that fresh air function is activated.

  • Page 41: Defroster Unit Control Panel

    VEHICLE INFORMATION Defroster Unit Control Panel 5. Temperature Set Button Press the button once to have cold air, press again to have medium temperature air, press again to have hot air. 6. Air Direction Transfers the defroster air to the driver feet and driver face.

  • Page 42: Doors

    VEHICLE INFORMATION Doors Front Door Button Rear Door Button INFORMATION Press and release the push Press and release the push Door button can be used only when the button to open the door. button to open the door. ignition key is in position “1”. Press and release again to Press and release again to close it.

  • Page 43: Lower Control Panel

    VEHICLE INFORMATION Lower Control Panel Access Parking Brake Auxiliary Brake In case of any failure on brake air lines, brake mechanism locks itself for safety reasons. In such a case, vehicle con not be driven. It is located on the lower - left side of the Rotate and the hold the button to unlock the steering wheel mechanism for service purposes only.

  • Page 44: Vehicle Information

    VEHICLE INFORMATION Vehicle Information Passenger Seats Sun Visor Interior Rear View Mirror According to customer requirements number of Sun-visors can be used to increase the field of Interior rear view mirror can be adjusted right, view. To open or close the sun-visors, use the left, up or down by holding mirror cover.

  • Page 45: Digital Display

    VEHICLE INFORMATION Vehicle Information Escape Hatch Rear View Camera Digital Display On the digital display clock outside Brake the ceiling emergency exit by using the Rear view camera is activated automatically temperature value is shown alternately for emergency hammer on it and discharge the when reverse gear is selected.

  • Page 46: Lcd Monitor (Optional)

    VEHICLE INFORMATION Vehicle Information LCD Monitor (Optional) Assistant’s Seat Your vehicle is equipped with a foldable assistant seat with three pointed seat belt. It is used to show the telecast, passenger OPTION information and route information. LCD monitor is controlled by the assistant. This is an optional property.

  • Page 47: Assistant Control Panel

    VEHICLE INFORMATION Assistant Control Panel Entertainment Panel Antenna Input Headphones Back Up Arrow Down Arrow Volume Increase Volume Decrease ON /Off / Source This panel is used to display film playing, passenger calls and other menus for assistants. It is activated automatically when the ignition key is in position “1”.

  • Page 48: Passenger Entertainment Panels

    VEHICLE INFORMATION Passenger Entertainment Panels Back of Each Seat USB Input Brightness Antenna Input Left Arrow Headphones Right Arrow Selection Menu Back Down Arrow ON / Off Up Arrow Passenger entertainment panels can be activated automatically when the ignition key is in position “1”.

  • Page 49: Passenger Heaters

    VEHICLE INFORMATION Passenger Heaters The vehicle is equipped with passenger heaters. Heaters are activated and controlled by A/C control panel.

  • Page 50: Interior Lights

    VEHICLE INFORMATION Interior Lights Driver’s Reading Lamp Ceiling Illumination Lamps It is used to illuminate driver’s compartment. They are used to obtain clear visibility in the WARNING Press the button located on the right control vehicle. Press the button located on the right panel to open the light.

  • Page 51: Ceiling Night Lamps

    VEHICLE INFORMATION Interior Lights Ceiling Night lamps Passenger Night Lamps Corridor Illumination Lamps They are used to obtain less visibility in the They are used to obtain clear visibility in the They are used to obtain clear visibility on the vehicle.

  • Page 52: Passenger Control Panels

    VEHICLE INFORMATION Passenger Control Panels Assistant Call Button Passenger Reading Button Loudspeaker Air Vent Passenger Reading Button To activate the passenger control panel, press the button located on the right control panel.

  • Page 53: Exterior Lights

    VEHICLE INFORMATION Exterior Lights Parking Lamps They are used to increase the visibility of the vehicle from outside. They are activated from left control arm. INFORMATION WARNING lamp lights on all the time the parking lamps are activated.

  • Page 54: Low Beam Headlights

    VEHICLE INFORMATION Exterior Lights Low Beam Headlights They are used to increase the visibility of the vehicle from outside especially on night drives. The are activated from the left control arm. INFORMATION WARNING lamp lights on all the time the low beam headlights are activated.

  • Page 55: High Beam Headlights

    VEHICLE INFORMATION Exterior Lights High Beam Headlights They are used to increase the visibility of the vehicle from outside and warn the other drivers while driving. WARNING Improper use of the high beam headlights may distract attention of the driver and may cause accidents.

  • Page 56: Signals

    VEHICLE INFORMATION Exterior Lights Signals They are used to inform other drivers before changing the lane or turnings and activated from left control arm. INFORMATION WARNING lamp blinks all the time the signals are activated.

  • Page 57: Flashers

    VEHICLE INFORMATION Exterior Lights Flashers They are used to inform other drivers in case of emergency or short stops. Press flasher button on the right control panel to activate. WARNING Improper use of the high beam headlights may distract attention of the driver and may cause accidents.

  • Page 58: Front Fog Lamps

    VEHICLE INFORMATION Exterior Lights Front Fog Lamps They are used to increase the visibility of the vehicle from outside on bad weather conditions. Press the button on the right control panel to activate the front fog lamps. WARNING Improper use of the front fog lamps may distract attention of the driver and may cause accidents.

  • Page 59: Rear Fog Lamps

    VEHICLE INFORMATION Exterior Lights Rear Fog Lamps They are used to increase the visibility of the vehicle from outside on bad weather conditions. Press the button on the right control panel to activate the rear fog lamps. WARNING Improper use of the rear fog lamps may distract attention of the driver and may cause accidents.

  • Page 60: First Use Of The Vehicle

    DRIVING INFORMATION First Use of the Vehicle Running -in Economic Drive Thanks to modern engine construction Starting Driving technologies a particular runin procedure is not required. However, it is recommended to Never press accelerator pedal while starting Fuel consumption can be improved by driving avoid using the engine at a high power for long the engine.

  • Page 61: Checking The Leaks

    Max. WARNING Min. If you observe that the viscosity of the oil is changed, than contact with Karsan authorized service immediately. Park the vehicle to a flat surface. Stop the Check the vehicle and the ground and ensure engine and wait approximately 15 minutes until that there is no leakage.

  • Page 62: Checking Engine Coolant

    DRIVING INFORMATION Checks Before Driving Checking Engine Coolant Checking Windshield Wiper Water Checking A/C Condense Water Plugs Check the engine coolant level when the Check and ensure that windshield wiper water Check and ensure that water discharge plugs engine is cold. Never open the cap of the tank is not empty before start to drive.

  • Page 63: Checking Tyres

    DRIVING INFORMATION Checks Before Driving Checking Tyres Checking Rims Checking Emergency Equipments Properly Under Over Excessive Inflated Inflated Inflated Wear Check tyres, rims and rim connections visually. Check and ensure that all rims and connections Check and ensure that emergency equipments are secured and assembled correctly.

  • Page 64: Checking Headlamps

    DRIVING INFORMATION Checks Before Driving Checking Headlamps Checking Fuel Level Checking AdBlue Level % 99 24.9V 10 12 10 12 - - - AdBlue trip Check the headlamps before start to drive. Check the fuel level before start to drive. Check the AdBlue level periodically.

  • Page 65: Rear View Mirror Sight Test

    DRIVING INFORMATION Checks Before Driving Checking the Doors and Hatches Rear View Mirror Sight Test Checking Steering Wheel Position For your own and traffic safety ensure that Always check the position of the rear view To increase the driving comfort adjust the steering wheel position before start to drive.

  • Page 66: Driving Safety & Comfort

    DRIVING INFORMATION Driving Safety & Comfort Seat Belt Adjustment Seat Belt There is an adjustable headrest on the seat. Safety belt protects the passengers and the Adjust the headrest until the head and the driver from an injury when a collision occurs. If the safety belt is not fastened properly,it may support come to the same level.
  • Page 67 DRIVING INFORMATION Driving Safety & Comfort Fastening Control Removing Pull the safety belt upward to control the tightness while it is fastened. While it is not fastened, pull it and check if it is coming easily or not. Check also it is rolling properly when it is released.

  • Page 68: Starting The Engine

    Insert the ignition key to its slot and activate values are not reached in 10 minutes then electrical system by rotating the key clockwise contact with the Karsan authorized service one step. Then rotate the key to position “2” immediately.

  • Page 69: Moving Forward

    DRIVING INFORMATION Moving Forward Manuel Transmission Usage Selecting Gears • In order to prevent damage from occurring at the transmission’s synchronization, the clutch should always be fully depressed. • During upshifts and downshifts, no gears must be jumped. Shifts encompassing more than one gear step will lead to wear at the transmission’s synchronization.

  • Page 70: Robotic Transmission (Optional)

    DRIVING INFORMATION Moving Forward & Backward Robotic Transmission (Optional) Control Panel Reversing Press button to move backward direction. Neutral Press button to shift into neutral. Driving Forward Press button to move forward direction. Upshifting Press button when “D” is selected to upshift the transmission.
  • Page 71 DRIVING INFORMATION Moving Forward & Backward Automatic Mode While the vehicle is stationary, actuate the INFORMATION WARNING service brake and press the «D» button. The transmission system selects the best gear for Light Emitting Diode (LED) • With regard to electromagnetic setting off.

  • Page 72: Start Engine

    DRIVING INFORMATION Moving Forward & Backward Manual Mode Start Engine Setting Off, Forwards The Manual mode is not enabled in all vehicle • Apply the parking • Vehicle must be in configurations. While the vehicle is stationary, brake. standstill. actuate the service brake and press the «D» •...

  • Page 73: Setting Off In Reverse

    DRIVING INFORMATION Moving Forward & Backward Setting Off in Reverse Rear View Camera (Optional) Park Sensor (Optional) • Vehicle must be in standstill. • Actuate the service brake and press the «R» button. • «R» is shown on the display (the clutch remains separated).

  • Page 74: Changing Operating Mode

    DRIVING INFORMATION Moving Forward & Backward Changing Operating Mode Stopping Change in Direction of Travel • Possible at any time, even during travel. With the accelerator pedal untouched, slow Change in direction of down the vehicle using the service brake until travel from «R»...

  • Page 75: Clutch Protection

    DRIVING INFORMATION Moving Forward & Backward Clutch Protection • If there is a risk of the clutch being overloaded by several successive starting procedures within a short time or during crawling operation, the «CL» display appears. WARNING • Despite the clutch being automated, the driver still has considerable influence on the clutch service life.

  • Page 76: Decelerating & Stopping

    Braking power may be changed due to road integrated to a service brake pedal. observe such a case, contact the conditions, weight of the vehicle and tyre nearest Karsan authorized service. properties. Retarder function operates in 3 stages according to pedal position. The minimum •...

  • Page 77: Decelerating & Stopping

    DRIVING INFORMATION Decelerating & Stopping Park Brake Parking • Press service pedal to decelerate. INFORMATION • Activate the park brake. After parking; • Turn off A/C unit. Automatic Transmission • Turn off all electrical equipments • Press the “N” button to shift the transmission to neutral •...

  • Page 78: Refueling

    DRIVING INFORMATION Refueling Refuel Hatch Diesel Always use EN - 590 Euro Diesel standard • Stop the engine of your vehicle before refueling. fuel for your diesel engine. • Turn off the pre heater if exists in your Do not wait until the fuel in the tank finishes vehicle.

  • Page 79: Tyre Specifications

    TYRES & RIMS Tyre Specifications Technical Specifications Tyre Pressures Choosing the Proper Tyre Tyre pressure affects the traction control directly. The pressure of the front and rear tyres should be adjusted as 105 PSi or 7.25 bar (cold). INFORMATION During driving period tyre pressure increases.
  • Page 80 TYRES & RIMS Tyre Pressures Tyre Views WARNING WARNING • Low tyre pressure may cause • Especially on hot weather overheating effect, more fuel conditions,tyre pressure increases. Do consumption and less traction control. not inflate the tyres when they are hot. •...

  • Page 81: Winter / Snow Tyre

    Loosen all wheel bolts by using wheel wrench. During seasonal replacement,all tyres must be Remove them according to the shown figure. For the proper tyre type, request changed. Removed tyres must be kept hanged information from KARSAN authorized service horizontally. Avoid to keep them vertically. stations.

  • Page 82: Mounting The Tyres

    TYRES & RIMS Changing Tyres Mounting the Tyres WARNING WARNING • Prior to lift the vehicle; do not loosen 1. Contact surfaces on the wheel and hub the bolts completely and do not remove must be cleaned well before mounting them.

  • Page 83: Emergency

    EMERGENCY Emergency Emergency Hammers Your vehicle is equipped with emergency EMERGENCY EXIT hammers. These hammers can be used to brake the emergency exit windows. EMERGENCY EXIT WARNING • Remove the hammer. • Bash the emergency exit window up. • Push the glass towards outside. •...

  • Page 84: Emergency Exit Valves

    EMERGENCY Emergency Exit Valves Opening the Door From Outside Locking the Door From Outside Place the ignition key to the slot on the exit valve and turn it CW to lock the passenger door from outside. WARNING • Never lock the passenger door while driving.

  • Page 85: Opening The Doors From Inside

    EMERGENCY Emergency Exit Valves Opening the Doors from Inside In case of emergency, press the push button To open the door from inside; WARNING located above of each door to open the door Remove the plastic cover. from inside. • Use the emergency valve only the vehicle is stationary.

  • Page 86: Firs Aid Kit

    EMERGENCY Firs Aid Kit Usage Access WARNING First aid kit is located just above the driver WARNING • Prior to the daily trip,check the first aid compartment. materials are inside the bag. • The materials inside the first aid bag are not for treatment.

  • Page 87: Fire Extinguisher

    EMERGENCY Fire Extinguisher Usage What To Do? Access • Park the vehicle to a secure place. • Pull the handbrake lever • Open the doors and discharge the passengers. • Stop the engine. • Shut down the main battery switch. •...

  • Page 88: Towing

    EMERGENCY Towing Towing Hook INFORMATION • If there is a problem with the brakes just use towing bar. If not,use towing chain or rope. • Prior to tow the vehicle,bring the contact key to the position “ I “. • Towing rope length should be max.

  • Page 89: Shut Off The Electric Circuit In Case Of Emergency

    EMERGENCY Shut Off the Electric Circuit In Case of Emergency Shut Off Access to Battery Jump Start Connect the red cable terminal clamp to the In case of emergency such as fire; shut down Battery is located on the left side of the last current receiver side (+) terminal and the red the battery power by pressing the battery shut seat group.

  • Page 90: Engine Oil Control

    If the oil color is dark or black, please Check the engine oil level when the engine is take the vehicle to a KARSAN service To check the engine oil by hand and eye can stopped and the vehicle is on a plain surface.

  • Page 91: Air Filter

    Replacement • Prior to check the air filter,stop the engine. To replace the air filter, take the vehicle to a KARSAN service station. • Ensure that the engine is stopped and the contact key is at “OFF” (Closed) position •...

  • Page 92: Engine Cooling Water

    “max” line with a suitable water - antifreeze hatch first. • Anti-freeze addition or replacement mixture. should be done by authorized KARSAN service stations. • To prevent the damages due to the cooling water problems,take the vehicle to a KARSAN service station.

  • Page 93: Antifreeze

    Water engine and wait till it cools down. against corrosion, add anti-freeze with the Temperature (Volume) (Volume) predetermined quantity by KARSAN. - 25 ° C % 40 % 60 • Open the filling tank cover and full the tank till it runs over.

  • Page 94: Other Fluids

    MAINTENANCE Other Fluids Steering Wheel Hydraulic Fluid AdBlue Tank Checking AdBlue Level % 99 24.9V 10 12 10 12 - - - AdBlue trip Steering wheel hydraulic fluid tank is located • AdBlue tank hatch is located behind the AdBlue level can be checked via display. inside of the engine hatch.

  • Page 95: Cleaning Of The Vehicle

    • Cleaning the electrical parts should be How can it be determined? engine is stopped and the transmission done by authorized KARSAN service cools down. stations. Color change and corrosion on the outside of the metallic surface may cause rust. Corrosion •...

  • Page 96: Corrosion Protection

    To protect the painted surfaces,humidity,snow To prevent corrosion,take the vehicle to an your vehicle via automatic washing and other corrosive residues due to the authorized KARSAN service station to clean machine for this period. Only use hand weather conditions must be cleaned carefully. properly.

  • Page 97: Cleaning Of New Vehicles

    Thinner Pressurized washing system can only be used after 2 months for the new vehicles. For this process use tap water and KARSAN approved cleaning agents. For pressurized washing system you can use cold or hot water. Depending on the manufacturer,%1 or %5 cleaning agent can be added to the water.

  • Page 98: Seasonal Maintenance

    To prevent the scratches,drive carefully on process,apply hot wax. a muddy and stony road. Hot waxing and polishing can keep the surfaces • Clean the rust on the rim connections by clean and protected against corrosion. using KARSAN approved wax.

  • Page 99: Periodic Maintenance Table

    MAINTENANCE Periodic Maintenance Table R : Replace C : Check Time interval to change the part if Kilometer (Km) SPECIFICATION stated km. is not reached Engine Oil (Hot Areas) 15W40 ACEA E7 /API CI-4 Once in a year Engine Oil (Cold Areas) 5W30 ACEA E4 / API CF Once in a year Engine Oil Filter...
  • Page 100 MAINTENANCE Periodic Maintenance Table D : Değiştir K: Kontrol Et R : Replace C : Check Time interval to change the part if Kilometer (Km) SPECIFICATION stated km. is not reached Control and Cleaning of A/C Unit Filters Once in a year Control and check transmission air vent plug Once in a year Control and check angular drive air vent plug...
  • Page 101 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 102 This user manual includes the latest information at the time it was printed. Therefore all information including illustrations, texts and descriptions are valid only at the time this document was printed. Karsan reserves the right to make changes after the manual delivered without further notice.
  • Page 104 karsan.com.tr...

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